Zimmer MATCH LWR50F-01-03-A User manual

INSTALLATION AND
OPERATING
INSTRUCTIONS
MATCH robot module
LWR50F-01-03-A
DDOC01360
THE KNOW-HOW FACTORY
www.zimmer-group.com

3
1 Supporting documents ............................................................................................................................................................... 5
1.1 Notices and graphics in the installation and operating instructions ...............................................................................................................................5
2 Safety notices............................................................................................................................................................................... 6
3 Proper use .................................................................................................................................................................................... 7
4 Personnelqualication................................................................................................................................................................ 7
5 Product description ..................................................................................................................................................................... 8
5.1 Type plate .............................................................................................................................................................................................................................9
6 Functional description ............................................................................................................................................................... 10
6.1 LED status display .............................................................................................................................................................................................................12
6.1.1 Connect LED........................................................................................................................................................................................................12
6.1.2 LED ring................................................................................................................................................................................................................12
6.1.3 Basic module LED display ..................................................................................................................................................................................14
6.2 Functional safety ................................................................................................................................................................................................................16
7 Technical data ............................................................................................................................................................................ 16
8 Accessories/scope of delivery ................................................................................................................................................. 16
9 Transportation/storage/preservation....................................................................................................................................... 16
10 Installation .................................................................................................................................................................................. 17
10.1 Installing the product.........................................................................................................................................................................................................18
10.2 Installing the energy supply ..............................................................................................................................................................................................18
10.2.1 Installing the pneumatic system.........................................................................................................................................................................18
10.2.2 Installing the wiring..............................................................................................................................................................................................19
10.3 Static charge ......................................................................................................................................................................................................................20
10.4 Heat dissipation .................................................................................................................................................................................................................20
10.5 Installing accessories ........................................................................................................................................................................................................20
11 Installation .................................................................................................................................................................................. 20
11.1 Setting up the Ethernet connection..................................................................................................................................................................................20
11.2 Downloading software.......................................................................................................................................................................................................20
12 Commissioning ..........................................................................................................................................................................21
12.1 Establishing the connection..............................................................................................................................................................................................22
12.2 Selecting the language......................................................................................................................................................................................................23
12.3 Checking the version.........................................................................................................................................................................................................23
12.4 Selecting the gripper .........................................................................................................................................................................................................24
12.5 Switching on and referencing the motor..........................................................................................................................................................................25
12.6 Selecting the gripping direction .......................................................................................................................................................................................26
12.7 Teaching in the workpiece ................................................................................................................................................................................................27
12.8 Setting the workpiece tolerance.......................................................................................................................................................................................28
12.9 Setting the open position ..................................................................................................................................................................................................29
12.10 Setting the gripping force..................................................................................................................................................................................................30
12.11 Setting the speed for opening the gripper.......................................................................................................................................................................31
12.12 Checking the settings........................................................................................................................................................................................................32
12.13 Saving the workpiece recipe.............................................................................................................................................................................................33
12.14 Data storage ended ...........................................................................................................................................................................................................34
12.15 monitorZ control level........................................................................................................................................................................................................35
12.16 expertZ control level ..........................................................................................................................................................................................................36
12.16.1 Service..................................................................................................................................................................................................................37
12.16.2 Starting the automatic sequence .......................................................................................................................................................................39
12.16.3 Workpiece recipe management .........................................................................................................................................................................39
12.16.4 ISDU......................................................................................................................................................................................................................41
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com
Content

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12.17 Selecting the active gripper(s)..........................................................................................................................................................................................42
13 Operation....................................................................................................................................................................................43
13.1 Operating Freedrive...........................................................................................................................................................................................................43
14 Error diagnosis...........................................................................................................................................................................43
15 Maintenance............................................................................................................................................................................... 44
16 Resetting to factory settings ..................................................................................................................................................... 44
17 Decommissioning/disposal ...................................................................................................................................................... 44
18 RoHS declaration....................................................................................................................................................................... 45
19 REACH declaration.................................................................................................................................................................... 45
20 Declaration of Incorporation ..................................................................................................................................................... 46
21 Declaration of Conformity ......................................................................................................................................................... 47
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

5
1 Supporting documents
NOTICE
Read through the installation and operating instructions before installing or working with the product.
The installation and operating instructions contain important notes for your personal safety. They must be read
and understood by all persons who work with or handle the product during any phase of the product lifetime.
The documents listed below are available for download on our website www.zimmer-group.com.
• Installation and operating instructions
• Catalogs, drawings, CAD data, performance data
• Information on accessories
• Technical data sheets
• General Terms and Conditions, including warranty information.
ÖOnly those documents currently available on the website are valid.
In these installation and operating instructions, "product" refers to the product designation on the title page!
1.1 Notices and graphics in the installation and operating instructions
DANGER
This notice warns of an imminent danger to the life and health of people. Ignoring these notices can lead to
serious injury or even death.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
WARNING
This notice warns of a situation that is potentially hazardous to personal health. Ignoring these notices can cause
serious injury or damage to health.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
CAUTION
This notice warns of a situation that is potentially hazardous for people or that may result in material or environ-
mental damage. Ignoring these notices may result in slight, temporary injuries or damage to the product or to the
environment.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
NOTICE
General notices contain usage tips and valuable information, but no warnings of dangers to health.
INFORMATION
Thiscategorycontainsusefultipsforhandlingtheproducte󹱺ciently.Failuretoobservethesetipswillnotresult
in damage to the product. This information does not include any information relevant to health or workplace
safety.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

6
2 Safety notices
CAUTION
Risk of injury and material damage in case of non-compliance
Installation,commissioning,maintenanceandrepairsmayonlybeperformedbyqualiedspecialistsin
accordance with these installation and operating instructions.
The product is state-of-the-art.
Itisttedtoindustrialmachinesandisusedtohold,transportandstoreworkpieces.
The following are examples of situations in which the product may cause a hazard:
• The product is not properly installed, used or maintained.
• The product is not used for its designated purpose.
• The locally applicable regulations, laws, directives or guidelines are not observed.
►The product may only be used in accordance with these installation and operating instructions and the
product'stechnicaldata.Anychangesoradditionstotheintendeduseoftheproduct,aswellasmodications
to the product, such as those in the following examples, require the written permission of the manufacturer:
• Useoftheproductunderextremeconditions,suchasaggressiveuidsorabrasivedusts
• Additional drilled holes or threads
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
►Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the
product.
►Whenever work is carried out on the product, make sure that the product cannot be actuated by mistake.
►Perform maintenance tasks, renovation work or attachment work outside of the machine's danger zone when
possible.
►Do not reach into the operational range of the product.
►Observethespeciedmaintenanceintervalsandspecicationsregardingthequalityoftheoperatingmaterial.
►When using the product under extreme conditions, adjust the maintenance interval according to the degree of
contamination.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

7
CAUTION
Notes and handling regulations for electrostatically sensitive components
Electrostatically sensitive components are individual components, integrated circuits or assemblies that can be
damagedbyelectrostaticeldsorelectrostaticdischarge.
►When handling electrostatic components, make sure that persons, the work area and packaging are all fully
grounded.
►Touchelectroniccomponentsonlyinappropriatelyidentiedareaswithconductiveooringandonlyif:
• You are grounded by means of special bracelets.
• You wear shoes that are suitable and approved for the discharge of electrostatic charges.
►Do not bring electronic assemblies into contact with plastics and parts of clothing that have plastic content.
►Store electronic assemblies on conductive underlays only.
►Do not install electronic assemblies in the vicinity of data back-up devices or monitors (monitor distance >
100 mm).
►Perform measurements on electronic assemblies only if:
• The measuring instrument is grounded (e.g. via a ground conductor).
• Themeasuringheadismomentarilydischargedbeforemeasuringwithaoatingmeasuringinstrument.
3 Proper use
NOTICE
The product is only to be used in its original state with its original accessories, with no unauthorized changes and
within the stipulated parameter limits and operating conditions.
Any other or secondary use is deemed improper.
►Operate the product only in compliance with the associated installation and operating instructions.
►Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters
and operating conditions.
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
Theproductisdesignedspecicallyfor(cooperative/collaborative)useonrobotsystemsandincombinationwiththe
MATCH quick-change system.
Theproductisdesignedexclusivelyforelectricoperationusinga24VDCpowersupply.
The product must always be mounted on materials that dissipate heat.
The product is intended for industrial use.
The product is to be used as intended in enclosed rooms for handling and holding.
Direct contact with perishable goods/food is not permitted.
Observance of the technical data and of the installation and operating instructions are part of proper use.
4 Personnel qualication
Installation, commissioning and maintenance may only be performed by trained specialists. These persons must have read
and understood the installation and operating instructions in full.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

8
5 Product description
The MATCH End-of-Arm Ecosystem is equipped with an extensive range of functions and universal communication
interfaces.MATCHiscompatiblewithallcommonlightweightrobots.Thesystemcanbemountedontherobotangeand
set up with a few manual adjustments.
This product is a safe quick-change system (MATCH robot module) with an integrated Smart Communication Module
(SCM).
The Smart Communication Module (SCM) is a gateway between the grippers and the robot control system. The SCM can
beconguredviatheHMIsoftwareorZimmerComfortapp.ThegripperscanbecontrolledusingtheZimmerComfortapp
on the robot control panel.
The basic and proven safety principles from DIN EN 13849-1 can be complied with only if original parts from Zimmer GmbH
are used.
The original parts from Zimmer GmbH required for the safety principles are:
1MATCH robot module (LWR50F-01-03-A)
2MATCH gripper (LWR50L-XX)
3MATCH storage station (ALWR1-50-A) (sensors optional)
For the overall safety of the function, all three components (MATCH robot module, MATCH gripper, and MATCH storage
station) must be taken into account (see "Functional Safety" section).
1
2
3
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

9
TheimageshowsasimpliedviewoftheschematicstructureoftheoverallsystemintheMatchversion.

M12
–
–
–
+
+
+
4 5
9
6
1 2 3
87
Zimmer Comfort App
Robot control system
LAN-Verbindung (temporär)
RS485
HMI software
Robot control panel
Installation steps:
►Install the hardware.
►Establish the electrical connections at the robot control system.
►Install the HMI software and teach in the workpieces.
►InstalltheZimmerComfortapp,seetheoperatinginstructionsfortherobot-specicZimmerComfortapp.
5.1 Type plate
A type plate is attached to the housing of the product.
XXX
XX-XXXXXX
am
an
Thearticlenumberandconrmationnumberareshownonthetype
plate.
am Article number
an Conrmationnumber
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

10
6 Functional description
The product is installed on a robot system. It is used to mechanically hold a MATCH gripper as well as for intelligent control
via the integrated SCM.
The MATCH gripper automatically locks with the product during automatic extending out of the MATCH storage station. As
an alternative, the MATCH gripper can be manually installed on the product.
When the MATCH robot module and MATCH gripper are joined, the internal spring-pin contacts for signal transmission are
contacted. Then, the Connect LED changes color from red to green and a Connect signal (depending on the variant) is
passed to the higher-level control system.
The product can be operated with a wide variety of MATCH grippers. The prerequisite for this is a compatible MATCH
gripper.
Due to the differently sized centering pins and marks on the MATCH grippers, they cannot be installed backwards on the
MATCH robot module.
The product is equipped with a hot-plug function, which allows for the replacement of an MATCH gripper while electrically
live.
The MATCH gripper is designed in such a way that incorrect insertion into the MATCH storage station is impossible.
4Smart Communication Module
5Pneumatic connection
6Voltagesupply,robot/MATCHrobot
module
7Grounding
8Strain relief
9Positioning the MATCH gripper
bl Pneumatic feedthrough
bm Connect LED, Freedrive
bn Spring pin contacts
bo Locking
bp LED ring
7
8
4
5
6
bn
bo
bp
9
bl
bm
INFORMATION
►For information on the compatible MATCH grippers, refer to our website.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

11
The SCM is the intelligent gateway between the grippers and the robot control system. It is used for the easy control of a
gripper.
Upto15workpiecescanbeconguredandsavedviatheworkpiecenumberinSCMintheSCMsetupforgrippers.The
workpiece numbers are available externally via bit coding in the form of digital SCM inputs and SCM outputs.
When using a gripper with SCM, the desired workpieces can be selected via a connection of the robot inputs and robot
outputsinordertodenethecorrectworkpiecebitnumbers.Ifthereisnoconnectionofrobotinputs,workpiece1issetby
default.
Work piece Cmd_WP_
Bit0 Bit1 Bit2 Bit3
10000
11000
20100
31100
40010
51010
60110
71110
80001
91001
10 0 1 0 1
11 1 1 0 1
12 0 0 1 1
13 1 0 1 1
14 0 1 1 1
15 1 1 1 1
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

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6.1 LED status display
6.1.1 Connect LED
LED state Function Measure
off • No supply voltage ►Connect the supply voltage.
Continuous light • No MATCH robot module coupled. ►Couple the MATCH robot module.
Continuous light • One MATCH robot module coupled. -
6.1.2 LED ring
The product has an LED ring.
ThecolorsoftheLEDringreectthestatusof
the IO-Link device in the MATCH gripper. The
LED ring enables a 360° status display.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

13
LED state Function of the
Zimmer IO-Link
products
Function of the
Schmalz IO-Link
Measure for Zimmer Measure for Schmalz
off • No supply voltage ►Connect the supply
voltage.
• No supply voltage ►Connect the supply
voltage.
Flashing • An error is present ►Check the IO-Link
device.
• An error is present ►Check the IO-Link
device.
Continuous light • IO-Link device is
disconnected.
►Establish a
connection to the
IO-Link device.
• IO-Link device is
disconnected.
►Establish a
connection to the
IO-Link device.
2xashing • SCM starts with
high SCM input.
• IO-Link device
switches with high
SCM input.
►Set the SCM input
= 0.
• SCM starts with
high SCM input.
• IO-Link device
switches with high
SCM input.
►Set the SCM input
= 0.
3xashing • Workpiece invalid
for connected
IO-Link device.
• No workpiece
dened.
►Select a valid
workpiece.
►Teach the
workpiece.
• Workpiece invalid
for connected
IO-Link device.
• No workpiece
dened.
►Select a valid
workpiece.
►Teach the
workpiece.
4xashing • IO-Link device not
recognized.
►Use a compatible
IO-Link device.
• IO-Link device not
recognized.
►Use a compatible
IO-Link device.
5xashing • Communication
error
►Restart the SCM.
►Please contact
Zimmer Customer
Service.
• Communication
error
►Restart the SCM.
►Please contact
Zimmer Customer
Service.
6xashing • Communication
error
►Restart the SCM.
►Please contact
Zimmer Customer
Service.
• Communication
error
►Restart the SCM.
►Please contact
Zimmer Customer
Service.
Flashing • Unknown IO-Link
device
- • Unknown IO-Link
device
-
Continuous light • IO-Link device at
UndenedPosition
---
Continuous light • Taught-in workpiece
gripped
- • Warning is present. ►Check the IO-Link
device.
Continuous light • IO-Link device at
end position
• No taught-in
workpiece gripped.
- • Workpiece
vacuumed (vacuum
> H2)
-
Continuous light • IO-Link device
moving
- • Neutral state
(vacuum > H2)
-
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

14
Name LED state Status Measure
Continuous light • Supply voltage OK -
Flashing • HMI is connected, the
SCM is teaching the
IO-Link device.
-
Flashing • HMI assumes control, the
IO module LEDs are off.
-
off • Supply voltage not OK ►Actuator voltage not OK
Continuous light • An error is present ►Connect the supply
voltage.
6.1.3 Basic module LED display
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

15
Name LED state Status Measure
Status 1/2 (IO-Link device) off • No supply voltage ►Restart the SCM.
►Please contact Zimmer
Customer Service.
Continuous light • An error is present ►Connect the supply
voltage.
Flashing • IO-Link device is discon-
nected.
►Check the IO-Link device.
2xashing • SCM starts with high
SCM input.
• IO-Link device switches
with high SCM input.
►Establish a connection to
the IO-Link device.
3xashing • Workpiece invalid for
connected IO-Link device.
• Noworkpiecedened.
►Set the SCM input = 0.
4xashing • IO-Link device not
recognized.
►Select a valid workpiece.
►Teach the workpiece.
5xashing • Communication error ►Restart the SCM.
►Please contact Zimmer
Customer Service.
6xashing • Communication error ►Restart the SCM.
►Please contact Zimmer
Customer Service.
Flashing • Unknown IO-Link device -
Continuous light • Gripper in end position or
no taught-in part gripped.
-
Continuous light • Taught-in workpiece
gripped
-
Continuous light • IO-Link device moving -
Continuous light • IO-Link device at
UndenedPosition
-
(P24V) Continuous light • Actuator voltage OK -
off • Actuator voltage not OK ►Use a compatible IO-Link
device.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

16
6.2 Functional safety
For the overall safety of the function, all three components (MATCH robot module, MATCH gripper and MATCH storage
station) must be taken into account.
The safety function that ensures secure locking between the MATCH robot module and MATCH gripper of the product is
implemented via two redundant action channels that consist of a mechanical locking and springs.
Technical supplementary safety measures (sensors) provide a high degree of diagnostic coverage. The product can thus be
classiedintocontrolcategory3inaccordancewithChapter6.2.6ofDINENISO13849-1.AccordingtoFigure5,
Chapter4.5.4ofthespeciedstandard,thePLdcanbeachievedwiththisproduct.
FaulteliminationinaccordancewithDINENISO13849-2,AnnexA,TableA2andA3forthehelicalcompressionsprings
used can be given.
7 Technical data
INFORMATION
►Youcanndtheinformationinthetechnicaldatasheetonourwebsite.
Thisdatavarieswithintheseries,dependingonthespecicdesign.
►Please contact Zimmer Customer Service if you have any questions.
8 Accessories/scope of delivery
INFORMATION
If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be
guaranteed.ZimmerGmbHaccessoriesarespecicallytailoredtotheindividualproducts.
►For optional accessories and those included in the scope of delivery, refer to our website.
9 Transportation/storage/preservation
►Store the product in its original packaging.
►If the product has already been installed on the superordinate machine unit, care must be taken during transport to
ensure that no unexpected movements can occur.
►Before commissioning the product and after transport, check all power and communication connections as well as
all mechanical connections.
►If the product is stored for an extended period, the following points are to be observed:
►Keep the storage location as dust-free and dry as possible.
►Avoidtemperatureuctuations/observeandadheretothetemperaturerange.
►Avoid wind/drafts/water condensation formation.
►Cover the product with a weatherproof, tear-resistant foil to prevent dust.
►Pack the product and do not expose it to direct sunlight during storage.
►Clean all components. There must be no soiling left on the components.
►Visuallyinspectallcomponents.
►Remove all foreign substances.
►Close electrical connections using suitable covers.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

17
10 Installation
WARNING
Risk of injury due to uncontrolled movements
Risk of injury in case of unexpected movement of the machine or system into which the product is to be installed.
►Switch off the energy supply of the machine before any work.
►Secure the power supply against being switched on unintentionally.
►Check the machine for any residual energy that may be present.
CAUTION
Risk of injury due to uncontrolled movements
Risk of injury in the event of uncontrolled movement of the product when the power supply is connected.
►Switch off the power supply to the machine before carrying out any work.
►Secure the power supply against being switched on unintentionally.
►Check the machine for any residual energy that may be present.
NOTICE
►Installationmayonlybecarriedoutbyqualiedpersonnelinaccordancewiththeseinstallationandoperating
instructions.
►Switch off the power supply before any assembly, installation or maintenance work.
►Installtheproductonanappropriatemountingsurfaceinaccordancewiththeatnessspecications.
INFORMATION
Requirements for the mounting surface:
• Permissible unevenness: 0.03 mm
Further installation information:
• The mounting screws are not included in the scope of delivery.
• Strength class of the mounting screws is at least 8.8 (DIN EN ISO 4762)
►Observe the tightening torque of the mounting screws.
►VerifythepermittedloadcapacityoftherequiredscrewconnectionsinaccordancewithVDI2230.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

18
10.1 Installing the product
►Insert the product into the robot arm by the
connection.
►Loosely attach the mounting screws lose an.
►Tighten the mounting screws crosswise.
br
bq
bq Connection
br Mounting screw
10.2 Installing the energy supply
10.2.1 Installing the pneumatic system
►Unscrew the grub screws.
bs
bt
►Insertthescrewttingsintotheprovided
connections.
bs Close gripper
bt Open gripper
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

19
10.2.2 Installing the wiring
CAUTION
Risk of injury from getting caught in the connecting cable
While the robot is moving, hair or limbs can be caught in the connecting cable.
►Route the connecting cable as close as possible to the robot arm.
►Avoid the danger zone.
NOTICE
The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter.
This bending radius must not be undershot!
►Freely suspended cables must be secured to prevent excessive motion loads or pinching.
►Switch off the voltage supply on the robot tool I/O.
►Connect the product with the robot or route the connecting cable
along the robot to the IO-Link master.
The selected MATCH robot module is equipped
with an integrated Smart Communication
Module (SCM) with RS485 interface.
pin Color Function Explanation
6
12
48
3
5
7
M8, 8-pin Socket/bracket
1White signal RS485+
2Brown signal RS485-
3Green Output 2 Connectsignal:24VDCifMATCHgripperis
coupled.
4Yellow Output 1 Freedrivesignal:24VifFreedrivebuttonis
pressed.
5Gray +24VDC +24VDCsupplyvoltage
6Pink Input 1 Inward move command
7Blue Input 2 Outward move command
8Red GND 0VDCsupplyvoltage
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com

20
10.3 Static charge
CAUTION
Non-compliance may result in material damage.
Grounding the product is recommended if ESD sensitive parts come into contact with the product.
Grounding is also recommended in applications that require high EMC shielding.
10.4 Heat dissipation
In the event of high ambient temperatures, the product must be installed on heat-dissipating materials.
If the product is operated under very high ambient temperatures and with fast clock cycles on an ongoing basis, this might
reduce its service life.
10.5 Installing accessories
NOTICE
Before installing an accessory, make sure it is suitable for use with the selected variant.
►Youcanndinformationonourwebsite.
►Please contact Zimmer Customer Service if you have any questions.
11 Installation
11.1 Setting up the Ethernet connection
TheEthernetportisconnectedtoaWindowsPCtoconguretheproduct.
INFORMATION
Factory setting:
• IP: 10.0.0.5
• Network mask: 255.0.0.0
►Adapt your network card.
►Checkwhetheryourrewallsupportscommunicationwiththeproduct.
INFORMATION
The communication protocol used is UDP. Therefore, integration into a network is possible only with limitations.
►For more information on changing the IP address, refer to the section "SCM network settings".
►ForinformationonresettingtheIPaddress,seetheoperatinginstructionsfortherobot-specicZimmer
Comfort app.
►Please contact Zimmer Customer Service if you have any questions.
11.2 Downloading software
Every SCM device is delivered with a digitalZ document including a download code.
►Download the HMI software ZG_IO_LINK_HMIusingthereferencelinkspeciedinthedigitalZdocumentortheQR
code.
►Install the HMI software ZG_IO_LINK_HMI on a Windows PC.
INFORMATION
►Formoreinformation,seetheoperatinginstructionsfortherobot-specicZimmerComfortapp.
INSTALLATION AND OPERATING INSTRUCTIONS: LWR50F-01-03-A
DDOC01360 / - EN / 2022-05-09
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • [phone] • www.zimmer-group.com