Zimmer MATCH LWR50F User manual

INSTALLATION AND
OPERATING
INSTRUCTIONS
MATCH robot module
LWR50F
DDOC01074
THE KNOW-HOW FACTORY
www.zimmer-group.com

3
1 Supporting documents ............................................................................................................................................................... 5
1.1 Notices and graphics in the installation and operating instructions ...............................................................................................................................5
2 Safety notices............................................................................................................................................................................... 6
3 Proper use .................................................................................................................................................................................... 7
4 Personnelqualication................................................................................................................................................................ 8
4.1 Electricians ...........................................................................................................................................................................................................................8
4.2 Specialists ............................................................................................................................................................................................................................8
4.3 Instructed personnel............................................................................................................................................................................................................8
4.4 Service personnel................................................................................................................................................................................................................8
4.5 Additionalqualications......................................................................................................................................................................................................8
5 Product description ..................................................................................................................................................................... 9
5.1 Type plate ...........................................................................................................................................................................................................................10
5.2 Product variants and compatibility...................................................................................................................................................................................10
6 Functional description ............................................................................................................................................................... 11
6.1 LED display (optional)........................................................................................................................................................................................................12
6.2 Connect-LED ......................................................................................................................................................................................................................12
6.3 Sensors...............................................................................................................................................................................................................................13
6.3.1 Wiring diagram sensor system ...........................................................................................................................................................................14
6.3.2 Adjust the sensors in the inspection position ...................................................................................................................................................14
6.3.3 Adjust the sensors in the storage position ........................................................................................................................................................14
6.4 Functional safety ................................................................................................................................................................................................................15
7 Technical data ............................................................................................................................................................................ 15
8 Accessories/scope of delivery ................................................................................................................................................. 16
9 Transportation/storage/preservation....................................................................................................................................... 16
10 Installation .................................................................................................................................................................................. 17
10.1 Installing the product.........................................................................................................................................................................................................18
10.2 Installing the energy supply ..............................................................................................................................................................................................19
10.2.1 Installing the pneumatic system.........................................................................................................................................................................19
10.2.2 Installing the wiring..............................................................................................................................................................................................19
10.2.3 Mounting LWR50F-00-01-A.................................................................................................................................................................................20
10.2.4 Mounting LWR50F-00-04-A and LWR50F-00-05-A ............................................................................................................................................20
10.2.5 Mounting LWR50F-01-02-A.................................................................................................................................................................................20
10.2.6 Mounting LWR50F-04-01-A.................................................................................................................................................................................21
10.2.7 Mounting LWR50F-05-02-A.................................................................................................................................................................................21
10.2.8 Mounting LWR50F-06-01-A.................................................................................................................................................................................21
10.2.9 Mounting LWR50F-07-01-A.................................................................................................................................................................................22
10.2.10 Mounting LWR50F-08-01-A.................................................................................................................................................................................22
10.2.11 Mounting LWR50F-09-01-A.................................................................................................................................................................................22
10.2.12 Mounting LWR50F-10-01-A.................................................................................................................................................................................23
10.2.13 Mounting LWR50F-13-01-A.................................................................................................................................................................................23
10.2.14 Mounting LWR50F-13-04-A and LWR50F-13-05-A ............................................................................................................................................23
10.2.15 Mounting LWR50F-14-04-A and LWR50F-14-05-A ............................................................................................................................................24
10.2.16 Mounting LWR50F-15-01-A.................................................................................................................................................................................24
10.2.17 Mounting LWR50F-15-04-A and LWR50F-15-05-A ............................................................................................................................................25
10.2.18 Mounting LWR50F-16-01-A.................................................................................................................................................................................25
10.2.19 Mounting LWR50F-17-01-A.................................................................................................................................................................................25
10.2.20 Mounting LWR50F-17-04-A and LWR50F-17-05-A ............................................................................................................................................26
10.2.21 Mounting LWR50F-18-01-A and LWR50F-01-02-A-01 .......................................................................................................................................26
10.2.22 Mounting LWR50F-20-01-A.................................................................................................................................................................................26
10.2.23 Mounting LWR50F-21-01-A.................................................................................................................................................................................27
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
Content

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10.2.24 Mounting LWR50F-22-01-A.................................................................................................................................................................................27
10.3 Static charge ......................................................................................................................................................................................................................28
10.4 Heat dissipation .................................................................................................................................................................................................................28
10.5 Installing accessories ........................................................................................................................................................................................................28
11 Operation....................................................................................................................................................................................28
11.1 Freedrive operation (optional)...........................................................................................................................................................................................28
12 Maintenance............................................................................................................................................................................... 29
13 Decommissioning/disposal ...................................................................................................................................................... 29
14 RoHS declaration....................................................................................................................................................................... 30
15 REACH declaration.................................................................................................................................................................... 30
16 Declaration of Incorporation ..................................................................................................................................................... 31
17 Declaration of Conformity ......................................................................................................................................................... 32
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05

5
1 Supporting documents
NOTICE
Readthroughtheinstallationandoperatinginstructionsbeforeinstallingorworkingwiththeproduct.
The installation and operating instructions contain important notes for your personal safety. They must be read
andunderstoodbyallpersonswhoworkwithorhandletheproductduringanyphaseoftheproductlifetime.
The documents listed below are available for download on our website www.zimmer-group.com.
• Installation and operating instructions
• Catalogs, drawings, CAD data, performance data
• Information on accessories
• Technical data sheets
• General Terms and Conditions, including warranty information.
ÖOnly those documents currently available on the website are valid.
In these installation and operating instructions, "product" refers to the product designation on the title page!
1.1 Notices and graphics in the installation and operating instructions
DANGER
This notice warns of an imminent danger to the life and health of people. Ignoring these notices can lead to
serious injury or even death.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
WARNING
This notice warns of a situation that is potentially hazardous to personal health. Ignoring these notices can cause
serious injury or damage to health.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
CAUTION
This notice warns of a situation that is potentially hazardous for people or that may result in material or environ-
mental damage. Ignoring these notices may result in slight, temporary injuries or damage to the product or to the
environment.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
NOTICE
General notices contain usage tips and valuable information, but no warnings of dangers to health.
INFORMATION
Thiscategorycontainsusefultipsforhandlingtheproducte󹱺ciently.Failuretoobservethesetipswillnotresult
indamagetotheproduct.Thisinformationdoesnotincludeanyinformationrelevanttohealthorworkplace
safety.
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com

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2 Safety notices
CAUTION
Risk of injury and material damage in case of non-compliance
Installation,commissioning,maintenanceandrepairsmayonlybeperformedbyqualiedspecialistsin
accordance with these installation and operating instructions.
The product is state-of-the-art.
Itisttedtoindustrialmachinesandisusedtohold,transportandstoreworkpieces.
The following are examples of situations in which the product may cause a hazard:
• The product is not properly installed, used or maintained.
• The product is not used for its designated purpose.
• The locally applicable regulations, laws, directives or guidelines are not observed.
►The product may only be used in accordance with these installation and operating instructions and the
product'stechnicaldata.Anychangesoradditionstotheintendeduseoftheproduct,aswellasmodications
to the product, such as those in the following examples, require the written permission of the manufacturer:
• Useoftheproductunderextremeconditions,suchasaggressiveuidsorabrasivedusts
• Additional drilled holes or threads
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
►Makesurethatthepowersupplyisdisconnectedbeforeyoumount,adjust,modify,maintainorrepairthe
product.
►Wheneverworkiscarriedoutontheproduct,makesurethattheproductcannotbeactuatedbymistake.
►Performmaintenancetasks,renovationworkorattachmentworkoutsideofthemachine'sdangerzonewhen
possible.
►Do not reach into the operational range of the product.
►Observethespeciedmaintenanceintervalsandspecicationsregardingthequalityoftheoperatingmaterial.
►When using the product under extreme conditions, adjust the maintenance interval according to the degree of
contamination.
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05

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CAUTION
Notes and handling regulations for electrostatically sensitive components
Electrostatically sensitive components are individual components, integrated circuits or assemblies that can be
damagedbyelectrostaticeldsorelectrostaticdischarge.
►Whenhandlingelectrostaticcomponents,makesurethatpersons,theworkareaandpackagingareallfully
grounded.
►Touchelectroniccomponentsonlyinappropriatelyidentiedareaswithconductiveooringandonlyif:
• You are grounded by means of special bracelets.
• You wear shoes that are suitable and approved for the discharge of electrostatic charges.
►Do not bring electronic assemblies into contact with plastics and parts of clothing that have plastic content.
►Store electronic assemblies on conductive underlays only.
►Donotinstallelectronicassembliesinthevicinityofdataback-updevicesormonitors(monitordistance>
100mm).
►Perform measurements on electronic assemblies only if:
• The measuring instrument is grounded (e.g. via a ground conductor).
• Themeasuringheadismomentarilydischargedbeforemeasuringwithaoatingmeasuringinstrument.
3 Proper use
NOTICE
The product is only to be used in its original state with its original accessories, with no unauthorized changes and
within the stipulated parameter limits and operating conditions.
Any other or secondary use is deemed improper.
►Operate the product only in compliance with the associated installation and operating instructions.
►Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters
and operating conditions.
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
• Theproductisdesignedspecicallyfor(cooperative/collaborative)useonrobotsystemsandincombinationwiththe
MATCHquick-changesystem.
• Theproductisdesignedexclusivelyforelectricoperationusinga24VDCpowersupply.
• The product must always be mounted on materials that dissipate heat.
• The product is intended for industrial use.
• The product is to be used as intended in enclosed rooms for handling and holding.
• Direct contact with perishable goods/food is not permitted.
• Observance of the technical data and of the installation and operating instructions are part of proper use.
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com

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4 Personnel qualication
WARNING
Injuries and material damage due to inadequate qualication
Ifinadequatelyqualiedpersonnelperformworkontheproduct,thiscancauseseriousinjuriesandsignicant
material damage.
►Allworkontheproductmustbeperformedbyqualiedpersonnel.
►Beforeworkingwiththeproduct,readthedocumentinitsentiretyandmakesurethatyouhaveunderstood
everything.
►Observecountry-specicaccidentpreventionregulationsandthegeneralsafetynotices.
Thefollowingqualicationsareaprerequisiteforperformingvariousworkontheproduct.
4.1 Electricians
Electriciansareabletoperformworkonelectricalsystems,canrecognizeandavoidpossibledangersandknowthe
relevantstandardsandprovisionsduetotheirtechnicaltraining,knowledgeandexperience.
4.2 Specialists
Specialistsareabletoperformtheassignedwork,canrecognizeandavoidpossibledangersandknowtherelevant
standardsandprovisionsduetotheirtechnicaltraining,knowledgeandexperience.
4.3 Instructed personnel
Instructedpersonnelhavebeentrainedbytheoperatingcompanyonthetasksandpossibledangersofimproperbehavior.
4.4 Service personnel
Servicepersonnelareabletoperformtheassignedworkandcanrecognizeandavoidpossibledangersduetotheir
technicaltraining,knowledgeandexperience.
4.5 Additional qualications
Personswhoworkwiththeproductmustbefamiliarwiththevalidsafetyregulationsandlawsaswellasthestandards,
guidelines and laws listed in this document.
Personnelwhoworkwiththeproductmusthavefacility-issuedauthorizationtocommission,program,congure,operate,
maintain and also decommission this product.
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05

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5 Product description
The MATCH End-of-Arm Ecosystem is equipped with an extensive range of functions and universal communication
interfaces.MATCHiscompatiblewithallcommonlightweightrobots.Thesystemcanbemountedontherobotangeand
set up with a few manual adjustments.
Theproductisasafequick-changesystem(MATCHrobotmodule).
ThebasicandprovensafetyprinciplesfromENISO13849-1canbecompliedwithonlyiforiginalpartsfromZimmerGmbH
are used.
The original parts from Zimmer GmbH required for the safety principles are:
1MATCH robot module (LWR50F-xx)
2MATCH gripper (LWR50L-xx)
3MATCH storage station (ALWR1-50-A) (sensors optional)
For the overall safety of the function, all three components (MATCH robot module, MATCH gripper, and MATCH storage
station)mustbetakenintoaccount(see"FunctionalSafety"section).
1
2
3
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com

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5.1 Type plate
A type plate is attached to the housing of the product.
XXX
XX-XXXXXX
am
an
Thearticlenumberandconrmationnumberareshownonthetype
plate.
am Article number
an Conrmationnumber
5.2 Product variants and compatibility
INFORMATION
►Youcanndinformationaboutproductvariantsandtheircompatibilityonourwebsite.
►Please contact Customer Service if you have any questions.
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05

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6 Functional description
The product is installed on a robot system. It is used to hold an MATCH gripper.
TheMATCHgripperautomaticallylockswiththeproductduringautomaticextendingoutoftheMATCHstoragestation;as
an alternative, the MATCH gripper can be manually installed on the product.
When the MATCH robot modulet and MATCH gripper are joined, the internal spring-pin contacts for signal transmission are
contacted. Then, the Connect LED changes color from red to green and a Connect signal (depending on the variant) is
passed to the higher-level control system.
The product can be operated with a wide variety of MATCH gripper. The prerequisite for this is a compatible MATCH
gripper.
DuetothedifferentlysizedcenteringpinsandmarksontheMATCHgripper,theycannotbeinstalledbackwardsonthe
MATCH robot module.
The product is equipped with a hot-plug function, which allows for the replacement of an MATCH gripper while electrically
live.
The MATCH gripper is designed in such a way that incorrect insertion into the MATCH storage station is impossible.
1Pneumatic connection
2Voltagesupply,robot/MATCHrobot
module
3Positioning/connection
4Grounding
5Strain relief
6Spring pin contacts
7Positioning the MATCH gripper
8Pneumatic feedthrough
9Connect LED,
Freedrive(robot-specic)
bl Locking
bm LED ring (optional)
4
5
7
8
6
9
bl
bo
bp
bm
bn
INFORMATION
►For information on the compatible MATCH grippers, refer to our website.
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com

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6.1 LED display (optional)
An LED ring is optionally available for the
product.
ThecolorsoftheLEDringreectthestatusof
theIO-LinkdeviceintheMATCHgripper.The
LED ring enables a 360° status display.
LED state Function of the Zimmer IO-Link
products
Function of the Schmalz IO-Link
None No supply voltage No supply voltage
Flashing NoconnectiontotheIO-Linkdevice NoconnectiontotheIO-Linkdevice
Continuous light An error is present An error is present
(White)ashing UnknownIO-Linkdevice UnknownIO-Linkdevice
Continuous light - Warning is present.
Continuous light Taught-inworkpiecegripped Workpiecevacuumed(vacuum>H2)
Continuous light Gripper in end position or no taught-in
part gripped.
Neutralstate(vacuum>H2)
6.2 Connect-LED
LED state Function of the Zimmer IO-Link
products
Function of the Schmalz IO-Link
None • No supply voltage No supply voltage
Continuous light • No MATCH robot module coupled. No MATCH robot module coupled.
Continuous light • One MATCH robot module coupled. One MATCH robot module coupled.
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05

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6.3 Sensors
Example image of a combination consisting of a MATCH robot module, MATCH gripper, and MATCH storage station.
CheckuptotwosensorsinthestoragepositiontoseewhethertheMATCHgripperispresentintheMATCHstoragestation.
Then move the MATCH robot module onto the MATCH gripper from above. The centering pins of the MATCH gripper help
in insertion.
The robot, along with the MATCH robot module and MATCH gripper, moves to the inspection position sensors in the
MATCH storage station.
Thetwosensorsintheinspectionposition(testchannel)respondifthelockingsareextendedandmakecontactinthe
MATCH robot module.
When the MATCH robot module and MATCH gripper are joined, the internal spring-pin contacts for signal transmission are
contacted.
Then the Connect LED changes color from red to green and a Connect signal (depending on the variant) is passed to the
higher-level control system.
NOTICE
Non-compliance may result in material damage.
AcameracanbemountedoninstallationsizeLWR50F-08-01-A.Theremustbesu󹱺cientclearancebetweenthe
camera and MATCH robot module to prevent collisions. The needed adapter plate is enclosed with the MATCH
robot module.
►Install an adapter plate between the camera and MATCH robot module.
1MATCHrobotmoduleforquick-change
system
2MATCHgripperforquick-changesystem
3MATCH storage station
bo Locking
bq Sensor in storage position (MATCH
gripper present)
br Sensor in inspection position (test
channel,lockingextended)
bq
br
3
1
bo
2
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com

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6.3.1 Wiring diagram sensor system
Sensor plug connection M8 3-pin:
4
1 3
Graphical symbol for sensor in storage position 2 sensors in inspection position connected in series
+
-
1
3
4
Power Supply
Safety Input
+
-
1
3
4
Power Supply
Safety Input
+
-
1
3
4Safety Input
6.3.2 Adjust the sensors in the inspection
position
bq
br
►Bringthemarkingsonthelockingelements
of the MATCH gripper to the position of
thefrontmarkingsoftheMATCHstorage
station.
►Turn in the sensors until they emit a signal.
►Fasten the sensors at this position.
►Coat the sensors with sealing lacquer.
6.3.3 Adjust the sensors in the storage
position
►Position an MATCH gripper in the MATCH
storage station.
►Turn in the sensors until they emit a signal.
►Coat the sensors with sealing lacquer.
bq Sensor in storage position (MATCH
gripper present)
br Sensor in inspection position (test
channel,lockingextended)
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INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05

15
6.4 Functional safety
For the overall safety of the function, all three components (MATCH robot module, MATCH gripper and MATCH storage
station)mustbetakenintoaccount.
ThesafetyfunctionthatensuressecurelockingbetweentheMATCHrobotmoduleandMATCHgripperoftheproductis
implementedviatworedundantactionchannelsthatconsistofamechanicallockingandsprings.
Technical supplementary safety measures (sensors) provide a high degree of diagnostic coverage. The product can thus be
classiedintocontrolcategory3inaccordancewithChapter6.2.6ofDINENISO13849-1.AccordingtoFigure5,
Chapter4.5.4ofthespeciedstandard,thePLdcanbeachievedwiththisproduct.
FaulteliminationinaccordancewithDINENISO13849-2,AnnexA,TableA2andA3forthehelicalcompressionsprings
used can be given.
7 Technical data
INFORMATION
►Youcanndtheinformationinthetechnicaldatasheetonourwebsite.
Thisdatavarieswithintheseries,dependingonthespecicdesign.
►Please contact Customer Service if you have any questions.
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com

16
8 Accessories/scope of delivery
INFORMATION
If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be
guaranteed.ZimmerGmbHaccessoriesarespecicallytailoredtotheindividualproducts.
►For optional accessories and those included in the scope of delivery, refer to our website.
9 Transportation/storage/preservation
►Storetheproductinitsoriginalpackaging.
►Iftheproducthasalreadybeeninstalledonthesuperordinatemachineunit,caremustbetakenduringtransportto
ensure that no unexpected movements can occur.
►Beforecommissioningtheproductandaftertransport,checkallpowerandcommunicationconnectionsaswellas
all mechanical connections.
►If the product is stored for an extended period, the following points are to be observed:
►Keep the storage location as dust-free and dry as possible.
►Staywithinthetemperaturerangeof5to50°Candavoidtemperatureuctuations.
►Avoid wind/drafts/water condensation formation.
►Packtheproductanddonotexposeittodirectsunlightduringstorage.
►Clean all components. There must be no soiling left on the components.
►Visuallyinspectallcomponents.
►Remove all foreign substances.
►Close electrical connections using suitable covers.
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05

17
10 Installation
WARNING
Risk of injury due to uncontrolled movements
Riskofinjuryincaseofunexpectedmovementofthemachineorsystemintowhichtheproductistobeinstalled.
►Switchofftheenergysupplyofthemachinebeforeanywork.
►Secure the power supply against being switched on unintentionally.
►Checkthemachineforanyresidualenergythatmaybepresent.
CAUTION
Risk of injury due to uncontrolled movements
Riskofinjuryintheeventofuncontrolledmovementoftheproductwhenthepowersupplyisconnected.
►Switchoffthepowersupplytothemachinebeforecarryingoutanywork.
►Secure the power supply against being switched on unintentionally.
►Checkthemachineforanyresidualenergythatmaybepresent.
NOTICE
Installationmayonlybecarriedoutbyqualiedpersonnelinaccordancewiththeseinstallationandoperating
instructions.
►Switchoffthepowersupplybeforeanyassembly,installationormaintenancework.
►Installtheproductonanappropriatemountingsurfaceinaccordancewiththeatnessspecications.
INFORMATION
Requirements for the mounting surface:
• Permissible unevenness [mm]: 0.03
Further installation information:
• The mounting screws are not included in the scope of delivery.
• Strength class of the mounting screws is at least 8.8 (DIN EN ISO 4762)
►Observe the tightening torque of the mounting screws.
►VerifythepermittedloadcapacityoftherequiredscrewconnectionsinaccordancewithVDI2230.
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com

18
10.1 Installing the product
►Insert the product into the robot arm by the
connection.
6
bs
►Loosely attach the mounting screws.
►Tighten the mounting screws crosswise.
6Connection
bs Mounting screw
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05

19
10.2 Installing the energy supply
10.2.1 Installing the pneumatic system
►Unscrew the grub screws.
bt
bu
►Insertthescrewttingsintotheprovided
connections.
bt Close gripper
bu Open gripper
10.2.2 Installing the wiring
CAUTION
Risk of injury from getting caught in the connecting cable
While the robot is moving, hair or limbs can be caught in the connecting cable.
►Route the connecting cable as close as possible to the robot arm.
►Avoid the danger zone.
NOTICE
The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter.
This bending radius must not be undershot!
►Freely suspended cables must be secured to prevent excessive motion loads or pinching.
►Connect the product with the robot or route the connecting cable
alongtherobottotheIO-Linkmaster.
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com

20
10.2.3 Mounting LWR50F-00-01-A
pin Color Function Explanation
4
21
68
7
5
3
M8 8-pin plug
1White Analog output 0to10VDCoutput
2Brown Output 3 Connectsignal:24VDCifMATCHgripperis
coupled.
3Green Output 2 Inside signal
4Yellow Output 1 Outside signal/Freedrive: Either a digital
output or the Freedrive signal can be
evaluated.
Freedrivesignal:24VDC,ifFreedrivebutton
is pressed.
5Gray 24VDC 24VDCsupplyvoltage
6Pink Input 1 Inward move command
7Blue Input 2 Outward move command
8Red GND 0VDCsupplyvoltage
TheinputsoftheproductareconguredforPNPoutputsofthecontrolsystem.
10.2.4 Mounting LWR50F-00-04-A and LWR50F-00-05-A
ActivationisdoneviaSCMoracommerciallyavailableIO-LinkmasterwithPortClassB.
pin Color Function Explanation
3
21
45
M12,5-pinConnector/bracket
1Brown +24VDCsensor IO-Linkcommunicationsupply
2White +24VDCactuator Actuator supply voltage
3Blue GND sensor 0VDCsensorsupplyvoltage
4Black C/Q IO-Linkcommunication
5Gray GND actuator 0VDCactuatorsupplyvoltage
10.2.5 Mounting LWR50F-01-02-A
pin Color Function Explanation
6
12
48
3
5
7
M8,8-pinSocket/bracket
1White Analog output 0to10VDCoutput
2Brown Output 3 Connectsignal:24VDCifMATCHgripperis
coupled.
3Green Output 2 Inside signal
4Yellow Output 1 Outside signal/Freedrive: Either a digital
output or the Freedrive signal can be
evaluated.
Freedrivesignal:24VDC,ifFreedrivebutton
is pressed.
5Gray 24VDC 24VDCsupplyvoltage
6Pink Input 1 Inward move command
7Blue Input 2 Outward move command
8Red GND 0VDCsupplyvoltage
TheinputsoftheproductareconguredforNPNoutputsofthecontrolsystem.
ZimmerGmbH•ImSalmenkopf5•77866 Rheinau, Germany • [phone] • www.zimmer-group.com
INSTALLATION AND OPERATION INSTRUCTIONS: LWR50F
DDOC01074 / f EN / 2023-06-05