Zip Classic HydroTap G4 range User manual

804053UK CS Res Quick Start Guide June 2016 - V3.01
Quick Start Guide
• Before proceeding, read the Installation instructions and User manual.
• Check all the components are present and correct.
• Check that you have all the necessary tools.
• Ensure the under-counter cupboard floor can support the product weight when full
of water,(check the specifications in the Installation instructions and allow an extra
5-8kg when full of water).
Note This quick start guide must be read in conjunction with the Installation instructions
and User manual.
Step 2- Cut cupboard holes and fit the air vent ducts.
Ventilation
Parts supplied Description Parts supplied Description
1 x HydroTap®G4*
Classic, Elite
or #Arc / Cube
#(inc. Tube kit)
1 x User manual and
1 x Quick start guide
1 x Installation
instruction
1 x
Command-
CentreTM with air
and water filters
1 x
CO2gas cylinder
assembly
2 x Outlet vent
1 x Inlet vent
1 x
Mains water
connection hose
801599-HydroTapUserGuide - Nov 2013 UK - V1.05 Page1of20
ZIP HydroTap
User Guide
®
• TapOperation...................(Pages 2-5)
• LCDScreen & Menu .......(Pages 6-18)
• Maintenance....................(Pages 18-20)
• Dateof Installation.........
AffixModel Number Label
Here
801599
BC160/125G4
BC240/175G4
BCH160/125G4
BCH240/175G4
AV160/125G4
AN160/125G4
AV240/175G4
AN240/175G4
801600 - Zip Quick Start Guide - October 2013 - V1.06
Parts Supplied Description Parts Supplied Description
1 off
Hydrotap Tap
and hoses
Duct kit
1x Air Duct
1 x Mounting
plate
1 off
Undersink Unit
with air and water-
filter
Vent kit
1 x Kickboard
louvre
1 x Door vent
louvre
1 x front vent grill
1 x Restrictaflow
valve and Tee
piece for Mixer
Taps
1 off
HydroTap
Booster heater
and hoses
(Supplied with
240/175 models)
1 off Mains water
connection hose
QUICK START GUIDE
Note: This quick start guide must be read in conjunction with
the main installation and user instructions
• Before proceeding, read the installation and user instructions
• Check all the components are present and correct.
• Check that you have all the necessary tools
•
Ensure the underbench can support the product weight when full of water,
(Check the specifications in the main book and allow an extra 5-8kg when full. )
Before installing ensure the following have been provided at
the installation site:
• Sufficient space in the cupboard to install all of the undersink units in accordance
with these Installation Instructions. Refer to technical specification for dimensions. If
required, make allowance for a booster heater. (Refer to the main book, for detailed
installation instructions).
• A potable water supply connection with isolating valve inside the cupboard within
reach of the flexible braided hose and positioned so that the connection point and the
stop cock will not be obstructed when all the undersink units are installed.
• For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be
required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be
required. (One GPO is for the Zip HydroTap and the other for the Booster heater).
NOTE: Check the cable lengths and outlet positions before proceeding.
• A potable cold water supply with a minimum working pressure of 172kPa and a
maximum working pressure of 700kPa connected via an isolation valve.
• For the mains pressure All-IN-ONE, both a hot and cold water supply will be required.
• The undersink appliances must be mounted in upright positions as shown in the
diagrams.
IMPORTANT! Do not proceed with the installation if these
requirements are not met.
STEP 1- Prepare and fit the Taps
Hole positioning: Position the tap such that it dispenses into
the sink bowl with ample clearance for a cup or tea pot. Alternatively,
the tap could be mounted away from the sink using a Zip Font, avail-
able as an accessory.
Apply a light smearing of silicon sealant
on the underside of the upper spacer to
ensure a watertight fi t.
For HydroTap and Mixer taps
cut a 35mm hole in the bench / sink top.
BENCH TOP
Ø35mm
HydroTap Tap
Mixer Tap 4-in-1
(If required)
NUT
LOWER RUBBER
WASHER
UPPER
RUBBER
WASHER
WASHER
BRAIDED
HOSE x 3
UPPER RUB-
BER WASHER
LOWER RUB-
BER WASHER
WASHER
NUT
White Hose
Ext. Mains
Blue band
Mixer IN
Red band
Mixer Out
O-RING
BASE
BLOCK
SPIDER
BASE
BLOCK
NUT USB
CABLE
ALL
THREAD
ROD
NOTE: feed each of
the tubes and elec-
trical cable evenly in
between the legs of
the BASE BLOCK
SPIDER.
All-In-One Tap (If required)
For AIO mains and vented Taps
Cut a 50mm hole in the bench / sink top.
NOTE: make sure the tap location will allow the nozzle to drain into the sink.
SINK TOP
50mm
ALL THREAD
ROD
STAINLESS
STEEL
WASHER
SPIDER
CLAMP
NUT
BLACK
PLASTIC
SPACER
NOTE: feed each of the three tubes and
electrical cable evenly in between the legs of
the SPIDER CLAMP when installing.
Fit the
STAINLESS STEEL
WASHER,
SPIDER CLAMP,
AND 6mm NUT.
6mm
NUT
SPIDER
CLAMP
Stainless
washer
Black plastic
spacer
35mm dia hole
Sink
O-RING SINK TOP
Fit the O-ring to the underside of the AIO tap
then pass all hoses through the 50mm hole.
Chiller
connection
BLUE
From Mixer OUT to Tap - Vented version only
Boiler
connection
RED
Blue ring on
RHS mains IN to
Mixer IN
White ring
on LHS to
Mains in
Tap
O ring Base
Clear tube to Vent
* Tap options supplied are dependant
upon configuration purchased.
• The Command-CentreTM must be mounted in upright positions, with base mounted
horizontally, as shown overleaf.
IMPORTANT! Do not proceed with the installation if these requirements are not met.
Prior to installation, ensure that the following have been
provided at the installation site.
• Sufficient space in the cupboard to install the Command-CentreTM and it’s ancillary
components. Refer to the Technical specification of the Installation instructions for
dimensions.
• A potable water supply connection with min. / max. working pressures of: (refer
to the Technical specification of the Installation instructions for specific model
information).
• An isolating valve inside the cupboard within reach of the flexible braided hose and
positioned so that the connection point and the stop cock will not be obstructed
when the Command-CentreTM and it’s ancillary components are installed.
• For Zip HydroTap®G4, a single 220-240V AC, 13A socket is required.
• The Command-CentreTM must be installed in accordance with IEE regulations, see
Technical specifications in the Installation instructions, for power ratings.
Note Check the cable lengths and outlet positions before proceeding and ensure that the
tap location will allow the tap spout to drain into the sink.
Step 1- Prepare and install the taps. Refer to 803341UK Tap installation instructions
(for Arc / Cube also refer to the tube kit assembly instructions) supplied with the tap..
Hole positioning Position the tap such that it dispenses
into the sink bowl with ample clearance for a cup or tea pot.
Alternatively, the tap could be mounted away from the sink using
a Zip Font, available as an accessory. See Major components
and accessories, in the Installation instructions.
Apply a light smearing of silicon sealant on the
underside of the spacer to ensure a watertight t.
HydroTap®G4 Classic & Elite tap installation
All thread
rod
Stainless
steel
washer
Spider
clamp
6mm nut
Black
plastic
spacer
Note Feed each of the three tubes and USB cable evenly in
between the legs of the spider clamp during installation.
Fit the
stainless steel
washer, spider
clamp, and
6mm nut.
6mm
nut
Spider
clamp
Stainless steel
washer
Black plastic
spacer
Ø35mm hole
HydroTap®G4 Classic & Elite taps Cut a
Ø35mm hole in the worktop / sink.
Note VENTILATION IS ESSENTIAL Read ‘Step 2’ ‘Ventilation’ before you start.
HydroTap®G4 Classic
116
Tap Recommended dispensing
distance (mm)
Elite 116
HydroTap®Classic 116
HydroTap®Arc/Cube 171 (-174 extended)
Tap installation special tool requirements
For the HydroTap®G4
• 35mm diameter sheet metal hole punch for sinks (not supplied).
• 35mm diameter hole saw for worktops (not supplied).
• Nut runner tube spanner for fixing the tap assembly.
Hole positioning
Position the tap such that it dispenses into the
sink bowl with ample clearance for a cup or
tea pot. Alternatively, the tap could be mounted
away from the sink using a Zip Font, available
as an accessory. (See Major components and
accessories, Command-CentreTM Installation
instructions).
Tap positioning
Alternative arrangement
For high use applications where the
cupboard space temperature is near
350C or higher, the vent kit supplied
can be used to provide further
ventilation by convection.
Note The vent kit has to be
installed in a way that allows air
to be drawn in from the bottom of
the cupboard and expelled through
the top of the cupboard. The outlet
vent should be towards the top of
the door (position A1) or side of the
cupboard (position A2).
(Where possible air inlet vent
and the air outlet vent should be
positioned at opposite ends of the
same cupboard space).
Ventilation for all models
• The clearance envelope dimensions stated in the specification sheets and installation
instructions must be observed.
• Adequate ventilation must be provided to ensure that the cupboard space
temperature does not exceed 350C.
Preferred arrangements
4mm door buffers (at the four corners of each door) supplied with the Command-CentreTM
should be used to provide adequate ventilation in normal usage, see illustration below.
Door buffer
A1
A2
B
Vent cut-out details
A1 or A2 Air outlet vent
B Air inlet vent
Note Flat outlet vent detail
shown, louvred
outlet vent also
supplied.

804053UK CS Res Quick Start Guide June 2016 - V3.01
Command-CentreTM installation
CO2Cylinder
Example HydroTap®G4 Classic model
Arc / Cube
Elite Classic
Step 4- Installing the Command-CentreTM. Also refer to 803341UK Tap installation instructions
(for Arc / Cube also refer to the tube kit assembly instructions) supplied with the tap.
GAS IN
WHITE
POWER
CABLE
USBMAINS IN SPARKLING
OUTLET
CO2
IN
BLUE
CHILLED
OUTLET
BRAIDED
Cold isolation valve
(not supplied)
Clearance
Envelope
535mm
Note All plastic / silicon tubes must be trimmed to size. They must have a constant
fall to the Command-CentreTM.
Note Mains hose length is 750mm.
Electrical power cable length is 3.0m nom.
Position the Command-CentreTM according to the hose and cable lengths supplied.
280mm 50mm50mm
Braided hose fitting
Install the mains water braided hoses to the Command-CentreTM before locating in place.
Note Neither the braided hoses or the tubes supplied can be lengthened.
Note Chilled and sparkling outlet tubes must be insulated with the foam insulation
provided.
Commissioning
OPEN Position
CLOSED Position
ON
OFF
Stop cock
operation
Have a bucket or similar container (not
supplied) at the ready to hold a
quantity of water that will be ejected
while the filter flush mode is in
operation. Open the filter access
door on the front of the Command-
CentreTM and the filter cartridge will
be exposed. Located to the rear right
hand side of the cartridge is a flush
line, approx 600mm long, and the
flush line stop cock. Place the free
end of the flush line into the bucket
or container (not supplied).
Note At first commissioning, the system will select filter flush screen
automatically.
• Press the [MENU] button for main menu.
• Press the [Install] button.
• Press the [Purge CO] button.
• In the next screen, press the [START] button
to commence the purging process.
• You will hear the CO2gas running through
the tap.
• Run for 10 seconds to fully purge the CO2.
• Press the STOP button to stop the purge.
• Press [NEXT] for filter flush screen.
CO2Purge
Step 5- Commissioning.
• Open the flush line stop cock.
• Press [START] button to start filter flush.
• Allow at least 10 litres of water to flush
through the filter.
• Once the filter flush is finished, close the
flush line stop cock, then press [STOP] to
end filter flush mode.
Filter flush
The HydroTap®G4 is now ready to be commissioned.
• Turn on the power, gas and water and check for any leaks.
• Familiarise yourself with the operation of the HydroTap®G4 in preparation
for use (see User manual).
• Follow the installation instructions below (and review section C of the User
manual).
• Initially you will be prompted to select the language.
• After commissioning, the system may be customised by selecting further
options in section G - Settings, of the User manual.
WARNING! The cylinder ( containing 1kg of CO2) should be installed in a
well ventilated area of area no less than 38m3.
If more than 1 gas cylinder containing 1kg of CO2is present within the same
location, the recommended ventilation area should be in proportion to the
number of gas cylinders stored in that location.
A ventilated area in a non-enclosed area which could include the kitchen, living room etc.
See gas cylinder and MSDS sheet for complete list of warnings.
Secure the cylinder
Secure the gas cylinder supplied to a suitable wall, within 1 metre of the Command-
CentreTM, in an upright position. This is undertaken by screwing the metal bar holding the
Velcro strap to a cupboard wall, 200mm above the floor or base of the cupboard. Make
sure the gas cylinder can stand in place before securing to the wall. Due to regulatory
requirements the gas cylinder must be stored securely and in an upright position.
Connect the regulator
Remove the gas cylinder from the strap. Make sure the regulator knob is turned fully
anti-clockwise to the end-stop before fitting. Screw on the regulator (clockwise). Be aware
that some CO2may be discharged from the connection to the regulator as the cylinder
and the regulator are be assembled together. Any CO2released will be cold. Screw on the
regulator to stop this leakage.
Note the leaking CO2will be cold.
Note Two plastic seals are supplied with a new regulator. Only one is required, the other
is supplied as a spare part.
Connect the gas hose
Connect the threaded end of the braided gas hose to the regulator, then connect the push
fit fitting to the top of the Command-CentreTM via connection marked ‘CO2IN’ .
To turn the gas on, rotate the black knob on top of the cylinder clockwise. Then adjust the
outlet pressure, by rotating the regulator knob clockwise to between 2.7- 3.0 bar (green
zone).
Note The arrow should sit in the green zone of the regulator gauge; it should not fall in
the red or yellow zones.
CO2Regulator
ON - OFF knob
Note When removing hose, take
care not to lose plastic olive from
the fitting.
Green indicator
Leak test
Faulty seal joint
Good seal joint
After replacing a cylinder or after making
a gas connection, perform a leak test
Stage 1
• Turn the gas off.
• Using soapy water applied with a sponge, or with a
brush, cover all of the gas joints with a liberal amount
of suds.
Stage 2
• Turn the gas on.
• Adjust the pressure to between 2.7- 3.0 bar.
• Inspect the joints for leaks.
• If any bubbles appear to grow, the joint will need
to be resealed and tested again.