Zip HydroChill HCF090 Manual

1
805812 v1.05 06.20 HydroChill Install Instructions
Installation instructions & user manual
Zip
HydroChill
Instant Chilled and Sparkling water.
Models:
HCF090, HCF120, HCF200, HCS090, HCS120, HCS200
PRODUCT LABEL

02 805812 v1.05 06.20 HydroChill Install Instructions
Contents
WARNINGS AND PRECAUTIONS ................................................................................................... 03
Components and accessories....................................................................................................... 05
Chiller ...............................................................................................................................................05
Font, Taps and Drip Tray................................................................................................................... 06
Installation Pack ................................................................................................................................07
Technical specification ................................................................................................................ 10
Te-Mix Aqua 15 (HCS090 / HCF090) ................................................................................................. 10
Te-Mix Aqua 25/50L (HCF 120, HCF 200, HCS 120, HCS 200) .............................................................12
Before installation ....................................................................................................................... 14
Installation layout diagram...........................................................................................................15
Installation instructions................................................................................................................16
Step 1 – Install the Tap Font .............................................................................................................. 16
Step 2 – Install Chiller.........................................................................................................................17
Step 3 – Connect Carbon Dioxide (CO2) Cylinder .............................................................................20
Step 4 – Connect hoses.................................................................................................................... 22
Step 4 – Commissioning...................................................................................................................24
Operation.................................................................................................................................... 25
Maintenance ............................................................................................................................... 26
Daily maintenance ............................................................................................................................26
Clean condenser: every 3 months.....................................................................................................26
Sanitise: at startup, and every 6 months ........................................................................................... 27
Replace ice bank water: every 12 months..........................................................................................28
Replace CO2Gas Cylinder .................................................................................................................30
Inspect carbonator liquid check valve: every 12 months...................................................................30
Replacing water filter: every 12 months .............................................................................................31
If chiller is left unused ....................................................................................................................... 32
Troubleshooting.......................................................................................................................... 34
Cleaning ...................................................................................................................................... 35
End of life disposal ...................................................................................................................... 35

03
805812 v1.05 06.20 HydroChill Install Instructions
WARNINGS AND PRECAUTIONS
!
1. All installation and service work must be completed by trained and suitably qualified
tradespeople. Faulty operation due to unqualified persons working on an Zip product
may void warranty coverage.
2. All plumbing and electrical connections must be made in accordance with local
regulations and relevant standards including Plumbing Standard AS/NZS 3500 & Electrical Wiring Rules
AS/NZS 3000.
3. Check that the voltage shown on the chiller data plate corresponds to the voltage supplied at the
installation site.
4. The electrical circuit must be correctly earthed and connected by means of suitable differential safety
breaker. A 240V, 10 amp electrical power outlet is required.
5. If the electrical supply cord is damaged, it must be replaced by a qualified technician. To avoid hazards,
all installation procedures must be carried out by a suitably qualified tradesperson. When replacing
components, use only genuine parts certified by Zip.
6. This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety. For products
sold in Europe, this appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand the
hazards involved. Children should be supervised to ensure that they do not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
7. The appliance contains R134a refrigerant. Refer to the compressor label inside the machine, and the
nameplate. Maintenance of the refrigeration unit must be carried out by an accredited service provider
or qualified refrigeration technician.
8. Take care when lifting. If you feel this is beyond your personal capabilities, please seek assistance with
the lift. Do not lift the appliance by the front cover or any of its connections. Refer to the Technical
specification for the weight of the product.
9. Do not locate near, or clean with water jets. Ensure that this product is not sited close to sources of
heat.
10. The product is designed to function in environments with temperature between 5°C - 32°C (Climate
Class N). The system will operate satisfactorily only if the recommended air gaps of 100 mm above, at
the back and on each side are provided. If a vent kit is supplied it must be fitted.
11. If the product is exposed to temperatures below 0°C, the water inside it may freeze and cause damage
to the product itself.
12. This appliance is designed for indoor use and must not be installed outdoors or exposed to the
elements of nature.

04 805812 v1.05 06.20 HydroChill Install Instructions
WARNINGS AND PRECAUTIONS
Intended use
The Zip HydroChill is a high-capacity drinking water dispenser, comprising an under-counter chiller with a
bench-mounted font to dispense chilled and ambient-temperature still water.
Zip HydroChill HCS models feature the addition of sparkling water, with a carbon dioxide gas cylinder to
carbonate the chilled water.
Safety
• This equipment requires regular maintenance to guarantee the drinking quality standards of the chilled
water with added carbon dioxide.
• Do not allow anyone to operate the machine unless suitably trained.
• Keep the machine in good working order and do not allow any modifications to be made to it unless
these have been authorised by the manufacturer.
• Before using the machine, read this section of the manual carefully; it instructs operators in the correct
use of the machine, and warns of improper use which may be hazardous.
Improper use
• This machine is designed for the use and conditions envisaged in this manual, in compliance with Machine
Directive 2006/42/EC.
• The use of the dispenser for any purposes other than those for which it was designed is not allowed,
under any circumstances. Likewise, its use in any way other than that indicated in this manual is forbidden.
• This machine is not intended to be used by people (including children) with reduced physical or sensory
capacities, or with a lack of experience and knowledge, unless under supervision and with the instructions
of someone responsible for their safety. Make sure that children do not play with the dispenser.
• For the purposes of your safety, and in accordance with the current legislation, any repair operations on
the machine must be carried out by Zip Water.
• Do not alter or tamper with the internal dispenser components; if they do not work well, contact the
Service Centre.
• Do not use liquids other than those indicated.
• Do not place any objects on the dispenser. Do not place the dispenser on top of any other object.
• If you believe the dispenser to be damaged, contact Zip Water.
Due to the process of continuous improvement, Zip reserves the right to change details mentioned in this
manual, without notice. Visit zipwater.com to ensure you have the latest copy of this document.
CO2(carbon dioxide) cylinder warnings
• Pressurised container, contains gas under pressure and may explode if heated.
• Do not expose to temperatures exceeding 50°C. Protect from sunlight.
• Do not expose to naked flame or any incandescent material.
• Avoid shock. Do not pierce or burn, even after use.
• Keep out of reach of children.
• Store in a location with a volume of no less than 50 cubic metres for each 2.64kg
bottle of CO2.
• Use only in ventilated areas. High concentration of gas may cause asphyxiation.
• Use only in an upright position.
• An approved pressure regulator must be used.
• Use according to the Material Safety Data Sheet (MSDS).

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805812 v1.05 06.20 HydroChill Install Instructions
Chiller
Components and accessories
This manual refers to the following Te-Mix Aqua/L undercounter chiller models
• Te-Mix Aqua 15 (HCS090 / HCF090)
• Te-Mix Aqua 25 (HCS120 / HCF120)
• Te-Mix Aqua 50 (HCS200 / HCF200)
The Te-Mix Aqua/L chillers are directly connected to the water supply (with a filter), to dispense:
• Still water at room temperature
• Still chilled water
• Sparkling chilled water
The water is carried through thermally insulated tubes from the chiller to the font.
The insulating tube (known as the “python”) and the font are included.
Check that the machine delivered to you carries the nameplate (EC nameplate) shown below. This indicates
the model, the serial number and all the machine technical data necessary for ordering spare parts or
reporting technical problems to the technical support service.

06 805812 v1.05 06.20 HydroChill Install Instructions
Gemma font with 3x FC4 taps
Part no. 94730
FC4 taps (short USA spout)
Font, Taps and Drip Tray
The font houses the hoses that connect to the outlet taps.
• HCF Chilled Filtered (2-tap) fonts include 4 hoses: 2 clear for drinking water and 2 black for recirculation.
• HCS Sparkling (3 tap) fonts include 5 hoses: 3 clear for drinking water, 2 black for recirculation.
Components and accessories
169
532
351
Ø50 HOLE
87 85
184
351
169
87 85
532
Ø50 HOLE
Gemma font with 2x FC4 taps
Part no. 94728
All installation packs include drip tray
(hose not supplied): Part no. 94742

07
805812 v1.05 06.20 HydroChill Install Instructions
Sparkling Chilled & Ambient Installation Pack excluding filter & filter head (kit no: 94731)
Item Part No. Description Qty
1 806026 PLV Kit 1
2 805317 3/8 Stem Elbows 8
3 805335 Seamless Clamps 8-10mm 10
4 805341 3/8 CO2 Non Return Valve 1
5 801652 3/8 Equal Tee 1
6 805586 Black Duct Tape 1
7 805307 3/8 Straight Connector 2
8 805309 1/2 to 3/8 Reducer 2
9 805312 3/8 to 5/16 Straight Connector 3
10 805308 3/8 Stop Valve 5
11 805587 Armaflex 2 m
12 805467 JG 3/8 Hose - Natural (White) 8 m
805469 JG 3/8 Hose - Blue 5 m
805470 JG 3/8 Hose - Black 5 m
13 805301 CO2 Regulator 1
14 805955 3/8 x 3/8 Straight Adaptor
(not shown) 2
Item Part No. Description QTY
1 805587 Armaflex 2 m
2 805467 JG 3/8 Hose - Natural (White) 5 m
805469 JG 3/8 Hose - Blue 5 m
3 805586 Black Duct Tape 1
4 806026 PLV kit 1
5 801652 3/8 Equal Tee 1
6 805317 3/8 x 3/8 Stem Elbows 6
7 805312 3/8 x 5/16 Straight Connector 3
8 805307 3/8 x 3/8 Straight Connector 2
9 805309 1/2 x 3/8 Reducer 2
10 805308 3/8 Stop Valve 3
11 805955 3/8 x 3/8 Straight Adaptor
(not shown) 2
Chilled Ambient Installation Pack excluding filter & filter head (kit no: 94729)
1.
6.
2.
3.
9. 10.
4.
8.7.
13.
12.
12.
11.
1. 2.
4.
10.7.
8. 9.
6.
5.
3.
5.
Installation Pack
All installation packs include drip tray plumbed (hose not supplied)
Optional Accessory Kit:
- Dual Fan with Controller (kit no: 93159)
Components and accessories

08 805812 v1.05 06.20 HydroChill Install Instructions
Technical specification
Te-Mix Aqua-15/L HCS090, HCF090
Te-Mix Aqua-25/L HCS120, HCF120
Te-Mix Aqua-50/L HCS200, HCF200
333 407
425 425
491 541
610650745

09
805812 v1.05 06.20 HydroChill Install Instructions
Technical specification
Te-Mix Aqua 15 Te-Mix Aqua 25 Te-Mix Aqua 50
Power supply 220-240V, 10A, 50/60Hz
Working room temperature 5 to 32 °C
Inlet water pipe Ø (mm) ½” BSP (G ½”)
Inlet water pressure (kPa) 250 to 700 kPa (2.5 to 7 bar)
Tank capacity (L) 14 20 44
Ice bank (kg) 7 10 21
Cold water coil AISI 304 Stainless Steel
Refrigerant R134a
Compressor cooling power
(W), at ambient 32°C 400 513 905
Carbonation pump (L/h) 200 200 300
Carbonator volume (cc) 1100 1100 2000
Carbonation pump motor (W) 120 120 200
Dimensions W x D x H (mm)
Add 25mm to H, for wheels 407 x 333 x 585 mm 425 x 425 x 625 mm 491 x 541 x 720 mm
Net weight (kg) 34kg 37kg 49kg
The machine is designed and built in such a way as to reduce the noise level at the source.
The weighted sound pressure level “A” is lower than 70 dB (A).

10 805812 v1.05 06.20 HydroChill Install Instructions
Technical specification
Te-Mix Aqua 15 (HCS090 / HCF090)

11
805812 v1.05 06.20 HydroChill Install Instructions
1 - UPPER COVER
2 - STIRRER PUMP
3 - CARBONATOR
4 - COILS
5 - BRACKET FOR THERMOSTAT CAPILLARY TUBE
6 - EVAPORATOR
7 - INSULATING TANK
8 - SIDE PANEL
9 - CARBONATION PUMP (order code - 2311361)
10 - CARBONATION PUMP MOTOR
11 - FAN UNIT
12 - CONDENSER
13 - DEHYDRATOR FILTER
14 - OVERFLOW DRAINAGE
15 - DRAINAGE POINT FOR EMPTYING TANK
16 - ON/OFF LIGHT SWITCH
17 - THERMOSTAT KNOB
18 - RECIRCULATION PUMP SOCKET
19 - MECHANICAL THERMOSTAT (order code - 2311360)
20 - FRONT/SIDE PANEL
21 - COMPRESSOR
22 - LEVEL CONTROL UNIT
23 - REAR PANEL
Technical specification

12 805812 v1.05 06.20 HydroChill Install Instructions
Technical specification
Te-Mix Aqua 25/50L (HCF 120, HCF 200, HCS 120, HCS 200)

13
805812 v1.05 06.20 HydroChill Install Instructions
Technical specification
1 - UPPER COVER
2 - STIRRER PUMP
3 - CARBONATOR
4 - COILS
5 - BRACKET FOR THERMOSTAT CAPILLARY TUBE
6 - EVAPORATOR
7 - INSULATING TANK
8 - SIDE PANEL
9 - FAN AND FAN MOTOR
10 - DEHYDRATOR FILTER
11 - CONDENSER
12 - LEVEL CONTROL UNIT
13 - CARBONATION PUMP MOTOR
14 - CARBONATION PUMP
15 - RECIRCULATION PUMP SOCKET
16 - THERMOSTAT KNOB
17 - ON/OFF LIGHT SWITCH
18 - MECHANICAL THERMOSTAT
19 - FRONT/SIDE PANEL
20 - OVERFLOW DRAINAGE
21 - DRAINAGE POINT FOR EMPTYING TANK
22 - COMPRESSOR
23 - REAR PANEL

14 805812 v1.05 06.20 HydroChill Install Instructions
A. Read the instructions. Note: All fittings are supplied with the appliance kit.
B. A user easily-accessible 220-240V AC, 10A power outlet is required. The appliance must be connected in
accordance with current local electrical regulations. See Technical specification and the appliance rating
plate for power ratings. Check cable and plumbing against inlet/outlet positions before proceeding.
C. Ensure a potable water supply connection with working pressure of 250 - 700 kPa (2.5 - 7.0 bar), with
isolating valve within reach of the hoses, and positioned so that the connection point and the stop cock
will not be obstructed when the under-counter chiller is installed.
D. A 350 kPa (3.5 bar) pressure limiting valve (supplied) must be fitted.
E. All plumbing must comply with the relevant parts of AS/NZS 3500.
F. All electrical must comply with AS/NZS 3000 wiring rules.
G. Check the underbench cupboard supporting the appliance is adequate for the total weight of the
appliance.
H. The appliance must operate within ambient temperatures of 5°C - 32°C.
I. Frost protection: if the appliance is located where ambient air temperature could fall below 5°C, do not
turn off electrically. This safeguard does not offer the same protection to the connecting pipework and
fittings.
J. The appliance must be placed upright with its base in a horizontal position.
IMPORTANT! Do not proceed with the installation if these requirements are not met.
!
Before installation

15
805812 v1.05 06.20 HydroChill Install Instructions
Zip HydroChill: Chilled Filtered
HCF090, HCF120, HCF200
Zip Water Pty Ltd
Free Call 1800 ZIP TAP (1800 947 827)
zipwater.com
BKL001 HydroChill HCF HCS AU NZ v1.13 06.20
Model Width Depth Height Cabinet height*
HCF090
HCF120
HCF200
333
425
491
407
425
541
610
650
745
All dimensions in millimetres
* allow 100-200mm min clearance above chiller
900
900
980
100-200
min clearance
200
min clearance
W
H
Ambient water
Chilled water
Water supply
Filter hoses
300
min
Do not install Font directly above chiller unit.
Filter
Mains
water
supply
Clearance envelope
345
140
Ø50 (font)
Overflow to
drain or tundish
(option)
Air
gap
Insulate all hoses to font
200
min clearance
Cabinet floor cut-outs
Ventilation specification: Double cupboard
• 60% open area, perforated or expanded metal door
(supplied by others)
• 2x cabinet floor cut-outs
5
2x cabinet floor
cut-outs
max 43
500
Install kit no. 93159 (supplied separately)
• Dual auxiliary fan & grille (power outlet required)
• Air inlet grille
Dual fan
228
98
2x vent grille cut-outs
Ventilation specification: Single cupboard
5
Cabinet floor
cut-out
max 43
500
Recessed drip tray
(included; spare p/n 94742)
Benchtop cut-out
65150
300
Ø50 (font)
Plumb to
waste
Counter-top drip tray (supplied separately), no cut-out required
Drip tray options
Zip HydroChill: Chilled Filtered
HCF090, HCF120, HCF200
Zip Water Pty Ltd
Free Call 1800 ZIP TAP (1800 947 827)
zipwater.com
BKL001 HydroChill HCF HCS AU NZ v1.13 06.20
Model Width Depth Height Cabinet height*
HCF090
HCF120
HCF200
333
425
491
407
425
541
610
650
745
All dimensions in millimetres
* allow 100-200mm min clearance above chiller
900
900
980
100-200
min clearance
200
min clearance
W
H
Ambient water
Chilled water
Water supply
Filter hoses
300
min
Do not install Font directly above chiller unit.
Filter
Mains
water
supply
Clearance envelope
345
140
Ø50 (font)
Overflow to
drain or tundish
(option)
Air
gap
Insulate all hoses to font
200
min clearance
Cabinet floor cut-outs
Ventilation specification: Double cupboard
• 60% open area, perforated or expanded metal door
(supplied by others)
• 2x cabinet floor cut-outs
5
2x cabinet floor
cut-outs
max 43
500
Install kit no. 93159 (supplied separately)
• Dual auxiliary fan & grille (power outlet required)
• Air inlet grille
Dual fan
228
98
2x vent grille cut-outs
Ventilation specification: Single cupboard
5
Cabinet floor
cut-out
max 43
500
Recessed drip tray
(included; spare p/n 94742)
Benchtop cut-out
65150
300
Ø50 (font)
Plumb to
waste
Counter-top drip tray (supplied separately), no cut-out required
Drip tray options
Ambient water
Sparkling water
Chilled water
Water/CO
2
supply
Filter hoses
CO2
cylinder
Zip HydroChill: Chilled Sparkling Filtered
HCS090, HCS120, HCS200
474
140
HCS090
HCS120
HCS200
Installation layout diagram
HCF models
HCS models

16 805812 v1.05 06.20 HydroChill Install Instructions
Step 1 – Install the Tap Font
In addition to normal tools, a 50mm diameter hole saw is required
(not supplied).
Double-check all sizes and positioning before cutting. Install only
with the new hose-sets supplied.
• Position the tap font on the benchtop. Position the centre of the
drip tray directly below the font outlet taps.
• Mark and cut the 50 mm font hole.
• Pass the font hoses through the 50 mm hole. Fit the rubber
base seal (supplied) to the base of the tap font to seal it on the
benchtop. Secure the font from under the bench with the washer
and nut.
Option - Recessed drip tray (part no 94742):
• Cut the drip tray hole as shown in the diagram below.
• The drip tray rim should fit flush with the bench top. For a
watertight seal, run a bead of silicone around the outside edge of
the drip tray.
• Fit a 13mm ID drain hose (not supplied) to the outlet of the drip
tray and run with a constant fall to a drain point.
Installation instructions
Ø 50 mm
300 mm
150 mm
Bench top cut-out dimensions
65 mm
Font
Recessed
drip tray

17
805812 v1.05 06.20 HydroChill Install Instructions
Step 2 – Install Chiller
2.1 Positioning
The chiller must be placed in a hygienically suitable environment, on
a surface capable of bearing the weight of the machine complete with
water. Do not place close to direct or indirect heat sources (ovens,
stoves, radiators, etc.).
Locate close to electricity and water supply points. Ensure the
power cable and water hose do not form an obstruction. The water
connections and condenser need to be accessible for maintenance.
Protect from water splashes and place in a location with the
temperature appropriate to the climate class stated on the EC
nameplate, otherwise malfunctions may occur and warranty rights are
forfeited.
2.2 Ventilation
Allow a minimum clearance of 200mm around the back, top and
sides of the chiller unit.
For installation in an enclosed single cupboard, the vent kit and a
double auxiliary fan kit (part no 93159) must be installed.
• Install the kickboard vent grille for external air intake.
• Install the fan at the top of the cupboard to extract hot air out of
the cupboard (requires additional electrical power outlet).
• Cut-out in the cabinet floor.
For installation in an enclosed, double cupboard, the minimum
ventilation requirement is:
• Perforated or expanded metal door with at least 60% open area
• 2x cut-outs in the cabinet floor to provide air intake.
If ventilation is insufficient, additional vents and fans may be installed
as optional extras. Contact Zip service for details.
2.3 Overflow connection
Check the overflow connector is not obstructed. Use a tube to
connect the overflow drainage connector (A) from the tank to a
drainage point or a large container (not supplied).
A tundish to comply with AS3500 may be required if the unit is
installed in a cupboard, or in an area not utilising a floor waste.
Installation instructions
EC climate classes:
SN - For ambient temperatures from 10°C to 32°C
N - For ambient temperatures from 16°C to 32°C
ST - For ambient temperatures from 18°C to 38°C
T - For ambient temperatures from 18°C to 43°C
100- 200
mm
200
mm
100-200
mm
200
mm
200
mm

18 805812 v1.05 06.20 HydroChill Install Instructions
Installation instructions
2.4 Connect mains water and filter
All fittings are supplied with the appliance kit. As the installer, it is your
responsibility to supply and install any additional valves as required by
local regulations and relevant standards.
When cutting tubes, make a clean cut straight across the tube. Do not
lengthen tubes beyond the maximum supplied length.
Ensure the electrical power is off and the power cord is unplugged.
Fit the pressure limiting valve, non-return valve and adapter to the
mains water inlet, according to the diagram.
Connect the blue 9.5mm (3/8") hose between mains water supply and
filter head.
Filter head
1. Choose a suitable location in the cupboard wall to mount the filter
head bracket, within reach of the hoses between the mains water
supply and the chiller water inlet. Allow clearance for the filter
cartridge to be easily fitted and removed.
2. Mount the filter head bracket in an upright position, using the
screws supplied.
3. Fit straight or elbow connectors (supplied) to the filter head inlet
and outlet, as required for routing the hose. Measure and trim the
blue hose to connect the water supply to the filter inlet.
4. Unpack the filter cartridge and remove the sanitary cap. Avoid
touching the filter O-rings or filter opening as this may cause
bacterial contamination of the cartridge.
5. Write today’s date where shown on the label.
6. Slightly moisten the O-rings with regular tap water and align the
front cartridge label to the left.
7. Gently but firmly push the cartridge up into the filter head and
turn to the right, as far as it will go without forcing it. The cartridge
should now be locked in position, with the front label facing
forward.
8. The new filter should be flushed before use. Connect a hose to
the filter outlet and place the open end of the hose into a bucket
or container. Turn on the water supply and flush approximately 10
L through the filter. At this point you can fill the bath of the unit
while flushing the filter.
9. Turn off the water supply. Wipe up any spills and dispose of the
used cartridge and packaging thoughtfully.
2.5 Connect mains water and chiller
Install a T-off fitting in the hose from the filter outlet, for ambient
water to tap (between filter and chiller). Connect one hose to an
appropriate fitting at the inlet at the front of the chiller, marked “IN
H2O”. The other hose will be connected to the tap for ambient water.
Mains water
isolation valve
(not supplied)
Pressure Limiting
Valve (PLV)
Non-return valve
1/2" to 3/8" adapter
Hose (to filter)
Stop valve
ROTATE
PULL DOWN
1
2
1
2
ROTATE
INSERT

19
805812 v1.05 06.20 HydroChill Install Instructions
Installation instructions
2.6 Fill the water tank
Remove the upper cover (B) by loosening the fixing screw.
Fill the tank with clean water until the level is about 2 cm (1 inch)
below the hole (C) of the overflow connector.
Ensure no foreign bodies are in the tank.
View inside water tank Fill to 20mm below
overflow outlet

20 805812 v1.05 06.20 HydroChill Install Instructions
Installation
!
Step 3 – Connect Carbon Dioxide (CO2) Cylinder
(HCS sparkling models)
WARNING! Take care when working with high pressure carbon
dioxide. The gas cylinder must be installed in an open plan area,
or in an enclosed room with a volume no less than 50m3per 2.64kg
cylinder.
If more than 1 gas cylinder containing CO2 is present within the same
location, the recommended ventilated area should be in proportion
to the number of gas cylinders stored in that location. A ventilated
area is a non-enclosed area which could include the kitchen, living
room etc. See gas bottle and MSDS sheet for a complete list of
warnings (zipwater.com)
Secure the cylinder bracket
The gas cylinder must be secured vertically, held in place by a hook
and loop strap fixed to a bracket. Mark out the bracket location on
a suitable wall within 1 metre of the chiller. Ensure the gas cylinder,
regulator and bracket assembly can comfortably fit with sufficient
clearances before securing the bracket.
Connect the pressure regulator
The pressure regulator is supplied with interchangeable colour-coded
pressure relief valves. The GREY-coloured, 100 psi pressure relief
valve must be used for this application. If it is not fitted, unscrew the
installed pressure relief valve and screw in the GREY-coloured valve.
Attach the pressure regulator to the gas cylinder. Ensure all surfaces
are clean and the plastic seal is fitted securely inside the large chrome
nut. Do not force the seal to fit. A second plastic seal is provided as a
spare.
Turn the regulator OFF by rotating the regulator knob all the way out,
in an anti-clockwise direction.
Connect gas hose, non-return valve and stop valve
Use 2 hose clamps to secure the black hose to the barbed regulator
outlet, taking care not to lose the small sealing ring (olive).
Install the non-return valve (supplied) in the black hose, close to
the cylinder (approximately 300mm), checking the direction of flow
matches the arrow on the valve.
Non-return
valve
Regulator
knob - OFF
Secure the
hose with hose
clamps
GREY-coloured
pressure relief valve
Cylinder
valve - OFF