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  9. Zodiac MilPro Futura Commando FC 420 User manual

Zodiac MilPro Futura Commando FC 420 User manual

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LIRE ATTENTIVEMENT CE MANUEL AVANT LA MISE EN SERVICE DE VOTRE ZODIAC.
READ THIS MANUAL CAREFULLY BEFORE USING YOUR BOAT.
VOR BENUTZUNG IHRES BOOTES LESEN SIE DIESES HANDBUCH SORGFÄLTIG DURCH.
LEGGERE ATTENTAMENTE IL PRESENTE MANUALE PRIMA DI UTILIZZARE IL BATTELLO.
ANTES DE UTILIZAR LA EMBARCACIÓN, LEA ESTE MANUAL CON ATENCIÓN.
Manuel u Propriétaire
Owner’s Manual
Eigner Han buch
Manuele el Propriétario
Manual el Propietario
FUTURA COMMANDO
LIRE ATTENTIVEMENT CE MANUEL AVANT LA MISE EN SERVICE DE VOTRE ZODIAC.
READ THIS MANUAL CAREFULLY BEFORE USING YOUR BOAT.
VOR BENUTZUNG IHRES BOOTES LESEN SIE DIESES HANDBUCH SORGFÄLTIG DURCH.
LEGGERE ATTENTAMENTE IL PRESENTE MANUALE PRIMA DI UTILIZZARE IL BATTELLO.
ANTES DE UTILIZAR LA EMBARCACIÓN, LEA ESTE MANUAL CON ATENCIÓN.
Manuel u Propriétaire
Owner’s Manual
Eigner Han buch
Manuele el Propriétario
Manual el Propietario
FUTURA COMMANDO
FC 420 – FC 470
FC 530 – F580
Z65501 Octobre 2013
LIRE ATTENTIVEMENT CE MANUEL AVANT LA MISE EN SERVICE DE VOTRE ZODIAC.
VOR BENUTZUNG IHRES BOOTES LESEN SIE DIESES HANDBUCH SORGFÄLTIG DURCH.
LEGGERE ATTENTAMENTE IL PRESENTE MANUALE PRIMA DI UTILIZZARE IL BATTELLO.
1/18
VOLUME 2
WARNING
•
••
•READ THIS MANUAL CAREFULLY BEFORE USING YOUR BOAT.
•
••
•THIS OWNER’S MANUAL CONSISTS OF 2 VOLUMES THAT
SHOULD BE KEPT TOGETHER.
NOTE
- The Owner’s Manual is divided into 2 volumes:
- Volume 1 gives general rules of the road and boat use
recommendations, which should be followed onboard during
navigation.
- Volume 2 gives technical specifications and assembly instructions
for the boat and its equipment.
VOLUME 2 - OWNER’S MANUAL
BOAT TYPE:
FUTURA COMMANDO
BOAT MODELS:
FC 420 – FC 470 – FC 530 – F 580 EOD
SUMMARY
Page
Page


 Assembly instructions 2 

 Boat storage after use 16


 Boat Inventory upon opening 2 

 General information 17


 The Inflation system 3 

 APPENDIX A-1
Technical Specifications A-2


 Boat assembly 5 Description A-4
Assembly of the boat A-8


 Boat inflation 7 Inflation system A-10


 Air Pressure 12


 Deflation and Folding 14
2/18
ASSEMBLY INSTRUCTIONS
To identify the boat, turn to the APPENDIX:
Technical specifications (pages A-1, A-2)
Descriptions (pages A-3 to A-7)
ATTENTION
ASSEMBLE BOAT IN THE ORDER WE RECOMMEND AND FOLLOW
INSTRUCTIONS CAREFULLY. REFER TO THE PAGES INDICATED
BELOW FOR STEP BY STEP INSTRUCTIONS.
Assembly instructions and storage Page Section
1 Boat Inventory upon opening 2 INVENTORY
2 Turn valves to the inflation position 3 INFLATION SYSTEM
3 Assemble the floorboards and stringers 5 BOAT ASSEMBLY
4 Manual inflation / Automatic inflation 7 BOAT INFLATION
5 Adjust the pressure 10 AIR PRESSURE
6 Store the boat 12 DEFLATION/FOLDING/STORAGE
7 General information 14 GENERAL INFORMATION
INVENTORY UPON OPENING
WARNING
DO NOT USE CUTTING INSTRUMENTS SUCH AS KNIVES OR
CUTTERS TO OPEN CARDBOARD BOXES.
FC 420 FC 470 FC 530
F 580
Boat carrying bag with: 1 1
1 boat bag + 1 floorboard bag
Buoyancy tube 1 1 1 1
Foot pump and hose 2 2 2 2
Owner’s Manual - 2 volumes 2 2 2 2
Repair kit with pressure gauge
1 1 1 1
Paddles 4 6 8 2
Document pouches 2 2 1 0
Floorboard type
Roll-up or hard deck
Roll-up or hard deck
Rollup or hard deck
Hard deck only
Due to different boat configurations and custom definitions, please check with your vendor for exact
boat standard equipment and accessories.
You can equip your boats with many optional accessories (lifting slings, towing bridles, water-repellent
bags, SCUBA or CO
2
cylinders, anodized aluminum hard deck floors, etc.). Ask your Dealer for
advice. F580 do not have automatic inflation possibilities as factory standard equipment but can be
retrofitted and are only available with rigid anodizes aluminum deck floorboards and stringers.
3/18
INFLATION SYSTEM
The inflation system is composed of:
INFLATION PUMP
(a) adapter (b) hose tip
(c) hose base (d) air outlet
To inflate:
Place the hose tip in the air outlet,
To inflate correctly, the pump should be flat on
the ground,
The boat will inflate better if pumping is done
at a regular rhythm.
a
b
cd
Use the hose adapter that corresponds to the diameter of the inflation valve.
OVERPRESSURE VALVE
(1) valve cap (2) overpressure valve (3) valve
base
The overpressure valves are equipped with a
non-return valve set to the desired pressure.
When inflating:
Remove the valve caps.
Stop inflating when air escapes (the correct
pressure has been reached).
When deflating:
The valve caps must be installed on the
overpressure valves.
3
1
2
WARNING
•
••
•NEVER INFLATE A BOAT WITH THE CAPS INSTALLED ON THE
OVERPRESSURE VALVES.
•
••
•REMOVE THE CAPS BEFORE INFLATING AND REINSTALL THEM
AFTER INFLATING.
•
••
•THE CAPS SHOULD REMAIN INSTALLED WHILE THE BOAT IS
ON THE WATER AND REMOVED WHEN THE BOAT IS NO
LONGER IN THE WATER.
•
••
•VALVE OPERATION SHOULD BE CHECKED FREQUENTLY.
•
••
•TIGHTEN THE CAPS ON THE VALVES GENTLY, ONLY ½ TURN.
LOWER BUOYANCY TUBE INFLATION
Lower Buoyancy Tube inflation hoses are a permanent fixture as they are permanently part of the
boat. To isolate the Lower Buoyancy Tubes from the Main Buoyancy Tube, simply tighten the butterfly
wing nut on the lower buoyancy tube clamps to close any air communication and unscrew them to let
the air through for automatic lower buoyancy tubes inflation.
Turn to page 10 for keel automatic inflation from the bow compartment, through a keel automatic
inflation kit.
Main Buoyancy Tube to Lower Buoyancy Tube inflation, through hose with clamp,
situated on the outboard transom, Port & Starboard.
4/18
INFLATION SYSTEM (CON’T)
INTERCOMMUNICATION VALVE (I/C VALVE)
(1) valve base (2) I/C valve flywheel
(3) valve insert (4) valve cap cover/pocket
(5) valve cap
To activate the valves in the inflation position:
Rotate the I/C valve flywheel to the “inflation” zone
(“red area”) at 12 o’clock,
unscrew the cap,
Screw the valve inserts into their bases, tighten
manually and firmly without damaging the threads,
To close the valves after inflation:
Rotate the I/C valve flywheel to the “navigation”
position (“green area”) at 6 o’clock,
Replace the caps, tighten manually & firmly,
To deflate the buoyancy tube:
Rotate the I/C valve flywheel to the “inflation” zone
(“red area”) at 12 o’clock,
Remove the valve inserts with their caps and store
them in their cap pocket/covers (4).
Red
Green
RAPID INFLATION PORTS - SCUBA/CO2 DIFFUSER
(1) Dust cap and it’s ‘O’ ring
(2) One way SCUBA/C02 valve diffuser & O
ring
(3) Valve base is part of the boat.
The rapid inflation valve ports allow the boat to
be inflated using a CO2 or a SCUBA cylinder.
When inflating manually, the rapid inflation
ports must remain plugged.
3
1
2
1
2
3
4
5
12 o’clock
Inflation position
Navigation position
6 o’clock
5/18
BOAT ASSEMBLY
ASSEMBLE THE BOAT ON A SMOOTH CLEAN SURFACE
ROLL UP FLOOR ASSEMBLY
Illustrations in APPENDIX page A-8
The slatted floorboard decking, arranged in a folding mat (Fig. 1), is uniquely designed to enhance the
rapid deployment concept, is completely removable and comes factory installed so that it rolls up
normally with the fold of the boat. It is constructed as a single, mat-type roll-up flooring system
consisting of slats made from anodized aluminum that are factory covered with wear-proof fabric.
Quick release buckle operated sheathes are installed on the aft area of this floorboard section to
secure 1 or 2 CO2 or SCUBA bottles, should the boat be deployed with such a system.
It is secured in the bow to the thrust board (Fig. 2) and between the transom and the transom retaining
batten in the aft (Fig. 3).
It is adjusted on the transom (Fig. 4) by two tension straps from floor to transom. Tighten straps 1” or
2.5cm past snug, and on the sides by placing the floor under the rubber triangular extrusion glued to
the bottom of the buoyancy tube on either sides of the transom inside the boat. (Fig. 3).
OPTIONAL ALUMINIUM FLOORBOARDS (FC 470, AS AN EXAMPLE)
Illustrations in APPENDIX page A-9
An aluminum floorboard hard deck system with its stringers does not allow the use of automatic
inflation. Nevertheless one can use an inflation bottle and feed an inflation hose to any of the I/C
valves, once the hard floorboard decking and stringers are installed.
When the slatted floorboard decking is not preferred for use, it is easily removed and as easily
replaced with the optional aluminum floorboards.
It is used when the boat requires a higher rate of speed, mobility and maneuverability, better
directional control through high sea conditions, as well as achieving better fuel economy. The optional
aluminum floorboards are made of lightweight anodized marine aluminum, are self-locking and come
in four panels and bow board(s) with two securing aluminum stringers. With practical training, the time
required to install the rigid flooring system can be reduced to only a few minutes.
It is mandatory to use this type of floor when using more than 40 HP engine (on FC 470) or a twin
engine combination of not more than 2 x 30 hp. All engines should be bolted through the transom.
The stringers (7, Fig. 3) are essential to the seaworthiness of the boat. They lock in the floorboards
and assure the rigidity of the entire structure.
NOTE: For other boats, see their HIN plate for specific HP ratings or page Appendix 2 in this document.
ASSEMBLY OF THE OPTIONAL FLOORBOARDS
Illustrations in APPENDIX page A-9

Use soap & water at the corner reinforcements (c) (between the buoyancy tube and the bottom),
to slide & make it easier to position the floorboard elements (Fig. 1-B).
ATTENTION: NEVER USE TALCUM POWDER
as they contain Silicones, which are harmful to the
boat.
Inspect each element to understand how it will be assembled:
The order of assembly of each element is indicated on a label in the upper right-hand-corner of
each floorboard,
The bow floorboard section has an upside and a down side position. The upside is identifiable by
a label of the sun (8) (Fig. 3). If the label is lost, use the lines on the aluminum junction profiles to
guide you, they are apparent when assembling.
Lightly inflate the buoyancy tube (this helps the elements to take their place).
Slide the bow floorboards (1and 2) (Fig. 4) into the corner reinforcement (c) (Fig. 1-B).
Place the aft element (5) against the transom (6). (fig.2).
6/18
BOAT ASSEMBLY (CON’T)
Place elements (3) and (4) in a pointed “roof” (or a Teepee) position (Fig. 2).
Make sure the elements are straight and lined up.
Flatten the “roof” by getting into the boat and pulling UP on the grab lines (this prevents the fabric
from getting pinched (Fig. 2).
Make sure the floorboard (a) is correctly positioned in the corner reinforcement (c) (Fig. 1-B).
Position the stringers as indicated below and in (fig. 3 item 18, fig. 4 item 10).
PLACING THE STRINGERS
The stringers (7) (Fig. 3) are essential to the seaworthiness of the boat. They lock in the floorboards
and assure the rigidity of the entire structure. (Use soap & water to help you slide the stringers into
position).
Never place paddles on the bottom of the boat before having flattened
out the floorboard. It could damage them.
After having flattened out the floorboard to position the stringers (7) more easily, when the ground
is not level, slide the paddles under the boat bottom lengthwise, at about 20 cm (8 in.) on either
side of the exterior of the boat. (Fig. 3).
Place the stringers in the boat, (7) along the outside of the floorboard, way up is identifiable by a
sun sticker (8) always toward the top Fig 3.
Make sure the stringers are correctly positioned between the black stoppers (fig. 3 & 4 item 9)
located on the floorboard elements (fig. 4 item 9).
The entire thickness of the floorboard must enter the stringer cavity. To do this, pivot the stringer
back and forth to adjust. Do the same to make the stringers fit into the space in the transom corner
flange (Fig. 3 and 4).
When the boat is inflated, the interlocking construction of the floorboard facilitates final positioning of
the stringers, as the main buoyancy tube will press them into place in their floorboard grooves.
7/18
BOAT INFLATION
Illustrations in APPENDIX page A-10
We recommend the use of a manometer to check the inflation pressure.
FOOT PUMP INFLATION
Manual inflation is achieved with:
The foot-pump and hoses,
The valve caps and valve inserts.
NOTE Do not inflate boats stacked on one another.
Assembly
Open the bag, unroll the boat, and remove the accessories.
While inflating, make sure that:
-The roll-up floor is under the triangular extrusions situated just forward of the transom, between
the bottom and main buoyancy tubes,
-The lifelines or valves are not caught under the slatted floor, and the transom tension straps are
buckled loosely.
Manual inflation system
Valve inserts have a small diaphragm that will prevent air from rushing out. Valves become airtight
only once caps are installed.
The caps, with their washers ensure total air tightness (Fig. 2). Through the diaphragm, a small
and normal air leak will be noticed which is necessary for a pressure reading, which will be done
with a pressure gauge.
The intercommunicating valves (Fig. 3) function as gates, allowing air to flow into each airtight
chamber, then close to seal air pressure into their own respective chambers.
This same valve system is engineered to sense overpressure buildup in the air chambers.
An overpressure release mechanism self activates when the danger of overpressure is sensed
and immediately releases the excess, avoiding any possibility of causing severe damage to the
boat.
When installed after inflation, the lower chamber isolator clamps ensure the air tightness of the
shock absorbing tubes. All valves must be serviced regularly (minimum twice a year).
Manual inflation procedure
Screw all valve inserts into their I/C valves, and turn valve
flywheels to the inflation position “red area”. Make sure lower
tube clamps are opened,
Use the foot pumps smoothly, with regular and complete
motions. Position your foot pump hose into the Bow Port or
Aft Port valve insert and position your pressure gauge into
the Bow Starboard or Aft Starboard valve insert, so as to
monitor the inflation pressure visually from the other side of
the boat. Inflate until the pressure gauge indicates top of
green, go/no go or 240 millibars. Screw on both valve caps,
Inflate the keel (240 mbar/3.4 PSI) and screw the valve cap
on,
Isolate the lower buoyancy shock absorbing tubes with the
isolator clamps (Fig 4). Reset the valves in the navigation
position ("green area") @ 6 o'clock, thus isolating each
chamber.
Once the boat is in the water, the pressure may drop about 20 mbar because of the difference in
temperature. Before setting off, it is mandatory to verify the buoyancy tube pressure by a rotating all
I/C valves to 12 o'clock and verifying the boats pressure with the pressure gauge by inserting it into
any one of the I/C valves and topping up boat if necessary.
WARNING! ALL ZODIAC BUOYANCY TUBE OPERATIONAL PRESSURE MUST
BE 240 mbar = 3.4 PSI (+/- 5%)
to include main buoyancy tube, lower buoyancy tubes and keel
8/18
BOAT INFLATION (CON’T)
Illustrations in APPENDIX page A-10 to A-12
AUTOMATIC INFLATION CO
2
OR SCUBA COMPRESSED AIR DIVE CYLINDER
GENERALITIES
Fast inflation is achieved with CO2 or SCUBA cylinder and hoses or manifolds, all of which are
always optional.
Please check the product definition of each boat type to determine with exactitude, what is standard
and what is not and which system do you need for your boat.
SCUBA DIVE CYLINDER INFLATION:
The unique ZODIAC fast inflation system permits the easy inflation of the entire boat fitted with an
80ft³ or 15 liter off the shelf SCUBA dive bottle in only a few minutes.
WARNING
The SCUBA dive cylinder may remain in its sheath during navigation.
SCUBA dive cylinders must be filled & tested by an authorized & approved SCUBA
bottle filling station, to CFR/DOT regulations and according to Federal, State & Local
Government laws, regulations & requirements, governing SCUBA & high-pressure
cylinders.
Usually, & after a full inflation, there remains enough compressed air in the bottle to
top up the boat, if necessary.
The optional compressed air rapid inflation system is composed of :
FC 420 – FC 470 FC 530 – (not on F 580)
Manifold with 2 inflation hoses
1 SCUBA first stage valve 2 SCUBA first stage valves
2 quick connect/disconnect high pressure hoses, port & starboard @ transom
1 SCUBA dive cylinder 2 SCUBA dive cylinders
CO2 Optional accessories:
1 inflation hose kit (2-way), referred to as the manifold.
1 CO
2
cylinder: CO
2
load = 5 kg = 11 Ibs equipped with a manually operated valve.
INSTALLATION OF SCUBA INFLATION SYSTEM.
Remove the protection dust caps from the inflation points located on the buoyancy tube on both
sides of the transom,
Screw the quick hose connector(s) on the inflation point(s),
Connect the hose fittings on the 2 quick connectors by pushing the quick release hose end, into
the connector,
Check that hose ends are correctly screwed on the bottle’s first stage valve and torqued down.
Attach the release mechanism(s) (first stage) on the SCUBA diving cylinder neck(s),
Position and secure the SCUBA dive cylinders in its/their sheath(s) on the roll up floorboard,
Check that the whole inflation system of the boat is prepared for fast inflation,
all I/C valves at 12 o’clock in red position,
O/P valve caps are off,

Verify that all Zodiac valve caps & inserts are tightly screwed by hand to their valve bases,

Unscrew butterfly nut on Lower Buoyancy Tube clamps, to let air through, for lower buoyancy tube
correct inflation.
9/18
BOAT INFLATION (CON’T)
INSTALLATION OF CO
2
INFLATION SYSTEM.
Remove the protection dust caps from the inflation points located on the buoyancy tube on both
sides of the transom,
Screw the CO2 high pressure hoses directly into the boat diffuser valves & tighten firmly,
Screw the hoses into the CO2 bottle “Tee” fitting & tighten firmly.
Make sure to use ‘O’ rings between each connection to avoid leaks or micro leaks.
Check that the boat’s I/C valves are ready for fast inflation (all I/C valves @ 12 o’clock in the red
position)
Bare in mind that unlike SCUBA air, CO2 is a nauseous gas, that must be used with precaution
and in a well ventilated area
Bare in mind that CO2 goes from a liquid (in the bottle) to gas and when it sublimes reaches
temperatures of minus 70ºC / minus 145ºF. Adequate eye protection and hand protection must be
worn when operating CO2 gases
WARNING
I/C VALVE POSITION FOR BOAT INFLATION
I/C VALVE POSITION FOR BOAT NAVIGATION
I/C VALVE POSITION FOR BOAT DEFLATION
INFLATION: turn all four I/C valve arrows to 12 o’clock, (inflation “red area”). This allows
gases to circulate throughout the boat during the inflation phase. Unscrew LBT wing nuts.
NAVIGATION: turn all I/C valves to 6 o’clock, isolate all compartments, screw LBT wing nuts.
DEFLATION: turn all I/C valve arrows to 12 o’clock and remove all valve caps and inserts.
BOAT DEFLATION
Turn the Intercommunicating valve flywheels, on all valves, to the INFLATION position (“red area”) or
12 o’clock.
The arrow on the intercommunication valve flywheel must be on the “INFLATION” position (“red area”)
at 12 o’clock
Unscrew all valve caps and insert from the main buoyancy tube, and store them in the valve
pockets,
Unscrew the keel valve or unhook the automatic keel inflation kit,
Unscrew the butterfly wing nuts from the LBT clamps,
Bring the main buoyancy tube toward the longitudinal center of the boat,
Use the boat’s bottom/hull as a rectangle, against which you will fold the main buoyancy tube,
Bring the boat cones on the transom and,
Roll the boat up, starting from the transom toward the bow,
Place the boat by lifting it, onto it’s carrying bag,
Fasten the carrying bag lashings.
*
Never drag a boat in its carrying bag by its handles, but rather lift it to displace it
!