Zodiac OPEN 3.1 User manual

Manuel du Propriétaire - Owner's Manual
Tome 2 - Volume 2
OPEN 3.1 - OPEN 3.4 - OPEN 4.2 –OPEN 4.8
ZNAUTIC met à votre disposition les manuels propriétaire en format digital pour les langues
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ZNAUTIC puts at your disposal the owner's manuals in digital format for the Italian / German
/ Spanish and Norwegian languages. For all other languages, contact your distributor for
request to the ZNAUTIC teams in due form.
Edition 1

Page 2 / 67
613770 - Edition 1
VOLUME 2
DESCRIPTION –BUOYANCY CHAMBER
PROPULSION SYSTEM
FITTING AND CIRCUITS
CONTENTS
DESCRIPTION...................................................................................................................................4
I-1 TECHNICAL CHARACTERISTICS OF THE OPEN 3.1 ........................................................................4
I-2 TECHNICAL CHARACTERISTICS OF THE OPEN 3.4 ........................................................................6
I-3 TECHNICAL CHARACTERISTICS OF THE OPEN 4.2 ........................................................................8
I-4 TECHNICAL CHARACTERISTICS OF THE OPEN 4.8 ......................................................................10
I-5 INVENTORY AND LOCATION.....................................................................................................13
I-6 EQUIPMENT LOCATION............................................................................................................17
I-6-1- OPEN 3.1 / OPEN 3.4........................................................................................................17
I-6-2- OPEN 4.2 / OPEN 4.8........................................................................................................19
I-7 HANDLING ...............................................................................................................................21
I-7-1- Transport.........................................................................................................................21
I-7-2- Lifting...............................................................................................................................27
BUOYANCY CHAMBER...................................................................................................................28
II-1 BUOYANCY CHAMBER.............................................................................................................28
II-2 MONTAGE DU FLOTTEUR SUR LA COQUE OPEN 4.2 / OPEN 4.8...............................................28
II-3 SECURING THE PROTECTIVE FLAP............................................................................................29
II-4 INFLATING THE BUOYANCY CHAMBER ....................................................................................30
II-5 PRESSURE ...............................................................................................................................32
Propulsion system........................................................................................................................34
How to drive your boat................................................................................................................35
INSTALLATION AND CIRCUIT.........................................................................................................36
V-1 FUEL CIRCUIT..........................................................................................................................36
V-1-1- Component locations:.....................................................................................................36
V-1-2- Portable tank (optional)..................................................................................................38
V-1-3- Water separating fuel filter (not provided)......................................................................39
V-1-4- Using the fuel supply circuit cut-off valves: (not provided)..............................................40
V-1-5- Recommendations..........................................................................................................41
V-2 CIRCUIT ELECTRIQUE...............................................................................................................42
V-2-1- OPEN 3.1 / 3.4 / 4.2 ........................................................................................................42

613770 - Edition 1
V-2-2- OPEN 4.8 ........................................................................................................................45
V-2-3- Component locations:.....................................................................................................48
V-2-4- Coupe-circuit (option).....................................................................................................48
V-2-5- Battery (not supplied).....................................................................................................49
V-2-6- Navigation lights.............................................................................................................50
V-2-7- Wiring an accessory........................................................................................................50
V-2-1- Wiring OPEN 3.1 / 3.4 /4.8 options .................................................................................51
V-2-2- Connecting OPEN 4.8 options.........................................................................................52
V-3 INSTALLATION OF THE DRAINING SYSTEMS.............................................................................54
V-3-1- Description of the functional elements ...........................................................................54
V-3-2- Through-hull plugs..........................................................................................................54
V-3-3- Hull scupper:...................................................................................................................55
V-4 STEERING................................................................................................................................56
V-5 FIRE ........................................................................................................................................56
V-6 ANCHORING/MOORING..........................................................................................................57
V-7 BOARDING LADDERS (OPTIONAL) ...........................................................................................58
V-8 MECHANICAL RIGGING ...........................................................................................................59
V-9 UPHOLSTERY FIXATION...........................................................................................................60
LOCATION OF ACCESSORIES.........................................................................................................61
VI-1 OPEN 3.1 / 3.4 BIMINI............................................................................................................61
VI-2 OPEN 4.2 / 4.8 BIMINI............................................................................................................61
VI-3 OPEN 4.8 ROLL BAR................................................................................................................62
VI-4 OPEN 3.1 / 3.4 PORTABLE TANKS ...........................................................................................62
VI-5 OPEN 4.2 / 4.8 PORTABLE TANKS ...........................................................................................62
VI-6 BATTERY SWITCH...................................................................................................................63
VI-7 WHITE LIGHTS........................................................................................................................63
VI-8 STORAGE NET........................................................................................................................64
VI-9 LIFTING KIT ............................................................................................................................64
VI-10 EVA DECK.............................................................................................................................64
SIGNALLING................................................................................................................................65
VII-1 POSITION OF STICKERS..........................................................................................................65
VII-1 DESCRIPTION OF THE STICKERS.............................................................................................65

Page 4 / 67
613770 - Edition 1
DESCRIPTION - Technical characteristics
DESCRIPTION
I-1 TECHNICAL CHARACTERISTICS OF THE OPEN 3.1
Dimensions
Dimension tolerance +/- 3%
m
3.1
Buoyancy chamber diameter
m
0.455
ft
10‘ 2“
ft
1‘ 6“
m
2
Without the buoyancy
chamber
a
a
m
2.58
ft
6‘ 7“
ft
8‘ 6“
m
1.65
b
m
1.01
ft
5‘ 5“
ft
3‘ 4’’
m
0.71
c
m
1.134
ft
1‘ 6“
ft
3‘ 9’’
HA (mm)
930
Max. air draught
T (mm)
225
Max. draught
°
13
Transom angle
mm
438
Transom height
Design category
(Directive 2013/53/EU)
I
Capacity
Weight tolerance +/ –5%
(ISO)
I
4
Maximum
ISO 14946
Kg
300
Maximum load i.a.w. ISO 14946 (1+2+3+4) data
figuring on the ICNN certificate.
Maximum load i.a.w. ISO 14945 (1+2+3+5) data
figuring on the manufacturer plate.
Weight of people
Personal property
List of all options proposed
Content of consumable liquid tanks (fuel,
drinking water, etc.)
Weight of the engine or engines
lb.
661
Maximum
ISO 14945
Kg
340
lb.
750
Kg
132
The weights indicated do not include any
accessories
lb.
291
Number of compartments
3

613770 - Edition 1
DESCRIPTION - Technical characteristics
WARNING!!!
DO NOT EXCEED THE MAXIMUM RECOMMENDED NUMBER OF PEOPLE.
NO MATTER HOW MANY PEOPLE ARE ON BOARD, THE TOTAL WEIGHT OF
PASSENGERS AND EQUIPMENT MUST NEVER EXCEED THE MAXIMUM
RECOMMENDED LOAD.
ALWAYS USE THE DESIGNATED SEATS OR SEATING AREAS.
Engine configuration of the Open 3.1
Shaft length
SINGLE ENGINE
S
Minimum
recommended
power
HP
10
The recommended power
corresponds to optimal use of
the boat's capacities for an
average load.
KW
7.5
Maximum
recommended
power
HP
15
KW
11.2
Maximum
authorised power
HP
25
KW
18.6
Maximum
Maximum engine
weight
Kg
57
Lbs
125.7
NOTE: The maximum authorized power, when greater than the maximum recommended power,
must be used with extreme caution. It is intended for experienced users, using their boat under very
specific conditions (transport of heavy loads, etc.). See the "Sailing advice" chapter in Volume 1 of
the manual.
To avoid possible premature degradation of your tube, only for this size of boat, the engine should be
mounted as high as possible on the transom. It is also recommended to switch your engine to port
when you are at anchor, during the wintering and transport phases of the boat.
Seat with handles

Page 6 / 67
613770 - Edition 1
DESCRIPTION - Technical characteristics
I-2 TECHNICAL CHARACTERISTICS OF THE OPEN 3.4
Dimensions
Dimension tolerance +/- 3%
m
3.4
Buoyancy chamber diameter
m
0.455
ft
11‘ 2“
ft
1‘ 6“
m
2.16
Without the buoyancy
chamber
a
a
m
2.9
ft
7‘ 1“
ft
9‘ 6“
m
1.7
b
m
1.13
ft
5‘ 7“
ft
3‘ 8’’
m
0.8
c
m
1.17
ft
2‘ 7“
ft
3‘ 10’’
HA (mm)
945
Max. air draught
T (mm)
294
Max. draught
°
13
Transom angle
mm
524
Transom height
Design category
(Directive 2013/53/EU)
I
Capacity
Weight tolerance +/ –5%
(ISO)
I
4
Maximum
ISO 14946
Kg
340
Maximum load i.a.w. ISO 14946 (1+2+3+4) data
figuring on the ICNN certificate.
Maximum load i.a.w. ISO 14945 (1+2+3+5) data
figuring on the manufacturer plate.
Weight of people
Personal property
List of all options proposed
Content of consumable liquid tanks (fuel,
drinking water, etc.)
Weight of the engine or engines
lb.
750
Maximum
ISO 14945
Kg
420
lb.
926
Kg
150
The weights indicated do not include any
accessories
lb.
331
Number of compartments
3

613770 - Edition 1
DESCRIPTION - Technical characteristics
WARNING!!!
DO NOT EXCEED THE MAXIMUM RECOMMENDED NUMBER OF PEOPLE.
NO MATTER HOW MANY PEOPLE ARE ON BOARD, THE TOTAL WEIGHT OF
PASSENGERS AND EQUIPMENT MUST NEVER EXCEED THE MAXIMUM
RECOMMENDED LOAD.
ALWAYS USE THE DESIGNATED SEATS OR SEATING AREAS.
Engine configuration of the Open 3.4
Shaft length
SINGLE ENGINE
L
Minimum
recommended
power
HP
10
The recommended power
corresponds to optimal use of
the boat's capacities for an
average load.
KW
7.5
Maximum
recommended
power
HP
15
KW
11.2
Maximum
authorised power
HP
30
KW
22.4
Maximum
Maximum engine
weight
Kg
95
Lbs
209
NOTE: The maximum authorized power, when greater than the maximum recommended power,
must be used with extreme caution. It is intended for experienced users, using their boat under very
specific conditions (transport of heavy loads, etc.). See the "Sailing advice" chapter in Volume 1 of
the manual.
Seat with handles

Page 8 / 67
613770 - Edition 1
DESCRIPTION - Technical characteristics
I-3 TECHNICAL CHARACTERISTICS OF THE OPEN 4.2
Dimensions
Dimension tolerance +/- 3%
m
4.2
Buoyancy chamber diameter
m
0.455
ft
13‘ 9“
ft
1‘ 6“
m
2.7
Without the buoyancy
chamber
a
a
m
3.6
ft
8‘ 10“
ft
11‘ 10“
m
1.9
b
m
1.24
ft
6‘ 3“
ft
4‘ 1’’
m
1.1
c
m
1.3
ft
3‘ 7“
ft
4‘ 3’’
HA (mm)
968
Max. air draught
T (mm)
456
Max. draught
°
17
Transom angle
mm
524
Transom height
Design category
(Directive 2013/53/EU)
I
Capacity
Weight tolerance +/ –5%
(ISO)
I
6
Maximum
ISO 14946
Kg
560
Maximum load i.a.w. ISO 14946 (1+2+3+4) data
figuring on the ICNN certificate.
Maximum load i.a.w. ISO 14945 (1+2+3+5) data
figuring on the manufacturer plate.
Weight of people
Personal property
List of all options proposed
Content of consumable liquid tanks (fuel,
drinking water, etc.)
Weight of the engine or engines
lb.
1235
Maximum
ISO 14945
Kg
680
lb.
1499
Kg
270
The weights indicated do not include any
accessories
lb.
595
Number of compartments
3

613770 - Edition 1
DESCRIPTION - Technical characteristics
WARNING!!!
DO NOT EXCEED THE MAXIMUM RECOMMENDED NUMBER OF PEOPLE.
NO MATTER HOW MANY PEOPLE ARE ON BOARD, THE TOTAL WEIGHT OF
PASSENGERS AND EQUIPMENT MUST NEVER EXCEED THE MAXIMUM
RECOMMENDED LOAD.
ALWAYS USE THE DESIGNATED SEATS OR SEATING AREAS.
Engine configuration of the Open 4.2
Shaft length
SINGLE ENGINE
L
Minimum
recommended
power
HP
15
The recommended power
corresponds to optimal use of
the boat's capacities for an
average load.
KW
11.2
Maximum
recommended
power
HP
40
KW
29.8
Maximum
authorised power
HP
50
KW
37.3
Maximum
Maximum engine
weight
Kg
115
Lbs
253.5
NOTE: The maximum authorized power, when greater than the maximum recommended power,
must be used with extreme caution. It is intended for experienced users, using their boat under very
specific conditions (transport of heavy loads, etc.). See the "Sailing advice" chapter in Volume 1 of
the manual.
Seat with handles

Page 10 / 67
613770 - Edition 1
DESCRIPTION - Technical characteristics
I-4 TECHNICAL CHARACTERISTICS OF THE OPEN 4.8
Dimensions
Dimension tolerance +/- 3%
m
4.7
Buoyancy chamber diameter
m
0.5
ft
15‘ 5“
ft
1‘ 8“
m
2.92
Without the buoyancy
chamber
a
a
m
3.83
ft
9‘ 7“
ft
12‘ 7“
m
2.09
b
m
1.38
ft
6‘ 10“
ft
4‘ 6’’
m
1.1
c
m
1.38
ft
3‘ 7“
ft
4‘ 6’’
HA (mm)
1085
Max. air draught
T (mm)
485
Max. draught
°
17.5
Transom angle
mm
537
Transom height
Design category
(Directive 2013/53/EU)
I
Capacity
Weight tolerance +/ –5%
(ISO)
I
6
Maximum
ISO 14946
Kg
590
Maximum load i.a.w. ISO 14946 (1+2+3+4) data
figuring on the ICNN certificate.
Maximum load i.a.w. ISO 14945 (1+2+3+5) data
figuring on the manufacturer plate.
Weight of people
Personal property
List of all options proposed
Content of consumable liquid tanks (fuel,
drinking water, etc.)
Weight of the engine or engines
lb.
1301
Maximum
ISO 14945
Kg
760
lb.
1676
Kg
310
The weights indicated do not include any
accessories
lb.
683
Number of compartments
5

613770 - Edition 1
DESCRIPTION - Technical characteristics
WARNING!!!
DO NOT EXCEED THE MAXIMUM RECOMMENDED NUMBER OF PEOPLE.
NO MATTER HOW MANY PEOPLE ARE ON BOARD, THE TOTAL WEIGHT OF
PASSENGERS AND EQUIPMENT MUST NEVER EXCEED THE MAXIMUM
RECOMMENDED LOAD.
ALWAYS USE THE DESIGNATED SEATS OR SEATING AREAS.
Engine configuration of the Open 4.8
Shaft length
SINGLE ENGINE
L
Minimum
recommended
power
HP
40
The recommended power
corresponds to optimal use of
the boat's capacities for an
average load.
KW
29.8
Maximum
recommended
power
HP
50
KW
37.3
Maximum
authorised power
HP
80
KW
59.7
Maximum
Maximum engine
weight
Kg
170
Lbs
374.8
NOTE: The maximum authorized power, when greater than the maximum recommended power,
must be used with extreme caution. It is intended for experienced users, using their boat under very
specific conditions (transport of heavy loads, etc.). See the "Sailing advice" chapter in Volume 1 of
the manual.
Seat with handles

Page 12 / 67
613770 - Edition 1
DESCRIPTION - Technical characteristics
NOTE: The maximum authorized power, when greater than the maximum recommended power, must
be used with extreme caution. It is intended for experienced users, using their boat under very specific
conditions (transport of heavy loads, etc.). See the "Sailing advice" chapter in Volume 1 of the manual.
WARNING!!!
WHEN LOADING THE BOAT, NEVER EXCEED THE MAXIMUM RECOMMENDED
LOAD. ALWAYS LOAD THE BOAT CAREFULLY AND SPREAD OUT THE LOAD
APPROPRIATELY, TO MAINTAIN THE THEORETICAL TRIM (APPROXIMATELY
HORIZONTAL). AVOID PLACING HEAVY LOADS HIGH UP.
WARNING!!!
THE MAXIMUM PAYLOAD SHOWN ON THE BUILDER'S PLATE MUST NOT BE
EXCEEDED.
WE RECOMMEND, WHEN THE BOAT IS AT MAXIMUM CAPACITY:
-TO SAIL CAREFULLY
-TO SPREAD THE LOAD
-MAINTAIN APPROPRIATE TRIM.
WARNING!!!
DO NOT STORE FLAMMABLE PRODUCTS IN THE REAR COMPARTMENT.
IT IS STRICTLY FORBIDDEN TO STORE A SPARE FUEL TANK.

613770 - Edition 1
DESCRIPTION –INVENTORY and location
I-5 INVENTORY AND LOCATION OPEN 3.1 & 3.4
17
6
7
4
6
16
15
15
14
18
19
18
3
1
2
20
4
15
5
5
12
9
10
11
8

Page 14 / 67
613770 - Edition 1
DESCRIPTION –INVENTORY and location
OPEN 4.2
17
6
7
4
6
16
15
15
14
18
19
18
3
1
2
21
4
15
5
5
12
9
10
11
13
8

613770 - Edition 1
DESCRIPTION –INVENTORY and location
OPEN 4.8
17
6
7
4
6
16
15
15
14
18
19
18
3
1
2
21
4
15
5
5
12
9
10
11
13
8

Page 16 / 67
613770 - Edition 1
DESCRIPTION –INVENTORY and location
Ref.
DESCRIPTION
STANDARD EQUIPMENT
2 telescopic paddles, 1 foot inflator, 1 repair kit, 1 owner's manual (2 volumes), 1
pressure gauge.
Polyester hull with counter-moulded and anti-slip deck
Bolster
Console
1
Bow plate
2
Buoyancy chamber flap fastening
3
Bow roller
4
Navigation lights
5
Fairlead
6
Mooring bollard
7
Anchor locker
8
Handrail
9
Steering wheel, mechanical steering
10
Navigation light switch
11
Switch location
12
12V plug and USB plug
13
Glove compartment /Glass holder
14
Battery (box) Inside the rear chest
15
Inflation/deflation valves
16
Deck self-bailer
17
Martyr plate
18
Towing chain plates
19
Hull scupper
20
Fixed buoyancy chamber with rubbing strip, grab lines and long cones.
21
Removable buoyancy chamber with wide rubbing strip, grab lines and long
cones.
OPTIONAL EQUIPMENT
OPEN 3.1
OPEN 3.4
OPEN 4.2
OPEN 4.8
Portable tank
X
X
X
X
Battery switch
X
X
X
X
Boarding ladder
X
X
X
X
Storage net
X
X
X
X
EVA deck
X
X
X
X
White lights
X
X
X
X
Lifting kit
X
X
X
X
Cockpit cover
X
X
X
X
Bimini
X
X
X
X
Turboswing
X
X
Roll bar/ Ski mast
X
Other options available. See your ZODIAC
dealer

613770 - Edition 1
DESCRIPTION –INVENTORY and location
I-6 EQUIPMENT LOCATION
Your boat will be delivered with its console and bolster not assembled on the hull.
Please follow the steps below to position, waterproof and maintain in position the elements on the
deck.
We recommend that you install all the cables and engine wiring before following the assembly steps
I-6-1- OPEN 3.1 / OPEN 3.4
I-6-1-1- Console
Ref.
Description
Quantity
1
3.1 / 3.4 CONSOLE ASSEMBLY
1
2
M5 BOWL WASHER
8
3
SCREW TOL FZ 4.8X25
8
I-6-1-2- Bolster
Ref.
Description
Quantity
1
3.1 / 3.4 BOLSTER ASSEMBLY
1
2
M5 BOWL WASHER
6
3
SCREW TOL FZ 4.8X32
6

Page 18 / 67
613770 - Edition 1
DESCRIPTION –INVENTORY and location
I-6-1-1- Installation
•Present each item of equipment on the deck, lining it up with the holes, without screwing in,
•Check that the items of equipment are parallel with each other and the transom,
•Use the holes in the console and the bolster to mark the positions of the holes on the deck,
•Remove the equipment and drill with a Ø4.2mm bit,
•Clean and place SIKAFLEX 221 around each hole and between each hole in order to create a
peripheral seal.
•Present the equipment on the deck and screw in.
•Clean off the excess SIKAFLEX
•Create a peripheral finishing seal on the internal section of the console to ensure better
waterproofing.
Peripheral finishing
seal

613770 - Edition 1
DESCRIPTION –INVENTORY and location
I-6-2- OPEN 4.2 / OPEN 4.8
I-6-2-1- Console
Ref.
Description
Quantity
1
4.2 / 4.8 CONSOLE ASSEMBLY
1
2
M5 BOWL WASHER
8
3
SCREW TOL FZ 4.8X25
8
I-6-2-2- Bolster
Ref.
Description
Quantity
1
4.2 / 4.8 BOLSTER ASSEMBLY
1
2
M5 BOWL WASHER
6
3
SCREW TOL FZ 4.8X32
6

Page 20 / 67
613770 - Edition 1
DESCRIPTION –INVENTORY and location
I-6-2-3- Installation
•Present each item of equipment on the deck, lining it up with the holes, without screwing in,
•Check that the items of equipment are parallel with each other and the transom,
•Use the holes in the console and the bolster to mark the positions of the holes on the deck,
•Remove the equipment and drill with a Ø4.2mm bit,
•Clean and place SIKAFLEX 221 around and between each hole in order to create a peripheral
seal.
•Present the equipment on the deck and screw in.
•Clean off the excess SIKAFLEX
•Create a peripheral finishing seal on the internal section of the console to ensure better
waterproofing.
Peripheral finishing
seal