Zodiac PF Premium 6M User manual

EN
PF Premium
11M TSR-11T TSR-15M TSR-15T TSR
6M-8M-11M-11T-13M
Instructions for installation and use
English
H03620-00.B - 2011/11 - 374274014.00
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H03620‐00.B5.EN–2011/11 1
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Readthismanualcarefullybeforeinstalling,maintainingorrepairingthisdevice!
Thesymbolindicatesimportantinformationthatmustbetakenintoaccountinordertoavoid
riskofpersonalinjuryand/ordamagetotheappliance.
Thesymbolindicatesusefulinformation.
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Warnings
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Ourproductsmaybesubjecttochangewithoutnoticeaspartofourcontinuousimprovement
policy.
Exclusiveuse:poolwaterheating(mustnotbeusedforanyotherpurpose).
Thedevicemustbeinstalledbyaqualifiedtechnicianaccordingtothemanufacturer’sinstructions
andincompliancewithlocalregulations.Theinstallerisresponsibleforthecorrectinstallationof
thedeviceandforensuringcompliancewithlocalregulations.Themanufacturershallnotbeheld
liableforanypotentialissuesthatmayoccurasaresultoffailuretocomplywithlocalstandards
pertainingtoinstallation.
Thisappliancemustbehandledbycompetentandqualifiedpersonnel(physicallyandmentally)who
arefamiliarwiththeoperatinginstructions(byreadingtheuserguide).Personswhodonotsatisfy
theserequirementsmustnothandlethedevicesoastoavoidexposuretopotentiallydangerous
parts.
Ifthedevicemalfunctions:donotattempttorepairthedeviceyourself,callyourinstaller.
Beforecarryingoutanyoperationonthemachine,checkthatthepowersupplyiscutandthatthe
machineistaggedout,andthatthe"heatingpriority"functionisde‐activated.
Beforereconnectinganycomponent,checkthatthevoltageindicatedonthedevicecorrespondsto
themainsvoltage.
Ifanysafetydeviceisremovedorshunted,thewarrantywillautomaticallybevoid.Thiswillalso
applyifpartsarereplacedwithpartsacquiredelsewherethanourstores.
DonotventR410Afluidintotheatmosphere:R410Aisafluorinatedgreenhousegas,coveredbythe
KyotoProtocol,withaGlobalWarmingPotential(GWP)=1975‐(seeregulationonfluorinated
greenhousegases,EuropeanCommunityDirectiveEC842/2006).
Incorrectinstallationmaycauseseriousdamageand/orpersonalinjuries(possiblydeath).
Keepthedeviceoutofthereachofchildren.
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H03620‐00.B5.EN–2011/11 2
Summary
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1.Informationbeforeinstallation................................................................................2
1.1Generaltermsofdelivery,storageandtransport.......................................................................................2
1.2Content........................................................................................................................................................2
1.3Operatingconditions...................................................................................................................................3
1.4Technicalspecifications...............................................................................................................................3
2.Installation...............................................................................................................3
2.1Accesstothetechnicalcompartment.........................................................................................................3
2.2Selectinganinstallationsite........................................................................................................................3
2.3Installingthedevice.....................................................................................................................................4
2.4Hydraulicconnections..................................................................................................................................4
2.5Electricalconnections..................................................................................................................................5
3.Use..........................................................................................................................6
3.1Presentationoftheregulation.....................................................................................................................6
3.2Startingthedevice.......................................................................................................................................7
3.3Checkstoperformafterstart‐up.................................................................................................................8
3.4Winterstorage.............................................................................................................................................8
4.Maintenance............................................................................................................8
4.1Maintenanceinstructions............................................................................................................................8
4.2Additionalrecommendations......................................................................................................................9
4.3Availableaccessories...................................................................................................................................9
4.4Recycling....................................................................................................................................................10
5.Resolutionofproblem...........................................................................................10
5.1Displayoftheregulator.............................................................................................................................10
5.2Malfunctionsofthedevice........................................................................................................................11
5.3FAQ.............................................................................................................................................................12
6.Productregistration...............................................................................................12
7.Conformitycertificate............................................................................................13
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Availableinappendixattheendofthemanual:
- wiringdiagrams
- dimensions
- description

1.Informationbeforeinstallation

1.1Generaltermsofdelivery,storageandtransport

Anyequipment,evencarriageandpackingfree,travelsattheconsignee'srisk.Theconsigneeshallmake
reservationsinwritingonthecarrier'sbillofladingifdamageisdetected,causedduringtransport(confirmation
tobesenttothecarrierwithin48hoursbyregisteredmailwithacknowledgementofreceipt).
Thedevicemustbetransportedandstoreduprightonitspalletinitsoriginalpackaging.
Ifthedevicehasbeenturnedonitsside,mentionyourreservationsinwritingtothecarrier.
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1.2Content
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
Ø50


M20
X1X2X5X2X1
inabaginthetechnicalcompartment,see§2.1
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H03620‐00.B5.EN–2011/11 3
1.3Operatingconditions
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Operatingrange: 
airtemperatureofbetween5°Cand38°Cforstandardmodels,
airtemperatureofbetween‐8°Cand38°CforTSRmodels,
watertemperatureofbetween10°Cand32°C,
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Maximumtemperatureof32°Ctoprotectthepoolliner.
ModelsTSRcanmakede‐icebyforcedventilationorareversecycle.
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1.4Technicalspecifications
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PFPVoltagePowerinput* Poweroutput*Nominalcurrentinput*COP*
kWkWA
6M230V‐50Hz1.46.86.74.7
8M230V‐50Hz1.77.67.94.5
11M230V‐50Hz2.210.410.34.7
11T400V‐50Hz2.210.54.254.8
13M230V‐50Hz2.8813.9134.8
11MTSR230V‐50Hz2.210.7104.9
11TTSR400V‐50Hz2.210.54.44.8
15MTSR230V‐50Hz3.615.7164.5
15TTSR400V‐50Hz3.615.77.44.5
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*withambientairat+15°C,poolwaterat26°C,andrelativehumidityof70%(accordingtoFrenchstandardNF‐
414)
protectionclass:IP24
refrigerantgas:R410A
refrigerantcharge:seeproductinformationplate
class:I,
degreeofpollution:2,
overvoltagecategory:II
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2.Installation

Donotpickupthedeviceusingtheoutercasing,usethebase.
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2.1Accesstothetechnicalcompartment
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   
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2.2Selectinganinstallationsite
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Thedevicemustbeinstalledoutdoorsandtheremustbeadequateopenspacesurroundingit(see
§2.4).

theheatpumpmustbeinstalledataminimumdistancefromtheendofthepoolsoastoavoidexposureto
watersplashes.Theappropriatedistanceshouldbedefinedwithreferencetothenationalelectricalstandards
thatapplyinthecountryofinstallation(inFrance:3.5meters).
theheatpumpmustnotbeinstalled:
- nearasourceofheatorinflammablegas,
- neararoadwiththeriskofwaterandmudsplashes,
- facingastrongwind,
- withtheventfacingtowardapermanentortemporaryobstacle(window,wall,hedge,etc…),itmustbeat
least4metersfromsuch.

H03620‐00.B5.EN–2011/11 4
2.3Installingthedevice
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installthe5stabilizingbrick(supplied,see§1.2),
placeonastable,solid(concreteslabtype),levelandplanesurface,
protectfromrisksoffloodingduetocondensationproducedbythedeviceduringoperation(see§2.4)
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Theheatpumpcanbefixedtothegroundusingthebracketsatthebaseoftheunit(attachmentsnot
included).Adiagramofdrillingisavailabletothebackofthepackingbox.
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2.4Hydraulicconnections

Checkthedirectionofthepipeworkconnection(see§“Dimensions”intheappendix).

TheconnectionshallcompriseaØ50PVCrigidpipe,fromaby‐pass,ontheswimmingpoolfiltrationcircuit,
afterthefilterandbeforeanywatertreatmentunit.
checkthetighteningofthehydraulicconnections,andforleaks,
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PFP
HydrauliccircuitpressureConnections
=inlet
=outlet
Meanwater
flowrate
Headloss
test
test service
barbarm³/hmCE
6
31.5Ø50
31.3
841.4
1151.5
1361.5
156.51.1
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V1‐V2‐V3:by‐passvalves
V5‐V4:settingvalves(optional)
*minimumdistance
by‐pass
filter
watertreatmentunit
electricalprotectionboxes




Fixingholes

H03620‐00.B5.EN–2011/11 5


Eliminationofcondensation:
Warning:yourdevicecanproduceseverallitersofwaterperday.Youarestronglyrecommendedtoguide
theflowtodrains.
connectaØ18interiorpipe(notsupplied),tothegroovedendpiecemountedonthebaseofthe
appliance,
outlet:tothebackorontheside:
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2.5Electricalconnections
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2.5.1Voltageandprotection
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theelectricalsupplytotheheatpumpmustpassviaaprotectionanddisconnectiondevice(notsupplied)
complyingwiththestandardsandregulationsinforceinthecountry,
additionalprotectionmayberequiredduringinstallationtoguaranteeovervoltagecategoryII,
thedeviceisdesignedforconnectiontoageneralpowergridwithTTandTN.Sgroundingsystems,
electricalprotection:circuit‐breaker(curveD)orfuse(Am)(see§2.5.3forratings),andwitha30mA
differentialtripswitch(circuit‐breakerorswitch)dedicated.
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electricalconduitsmustbesecured,
toleranceforvoltagevariation:±6%(duringoperation),
usecablesuitableforoutdooruse,typeRO2VorequivalentincountriesoutsideoftheEuropean
community,andwithanouterdiameterbetween9and18mm,
usethestuffingboxtorunthesupplycableintothedevice.

2.5.2Connections

theelectricalsupplycablemustnotbeexposedtoelementsthataresharp,hotorrepresentacrushhazard,
checkthatallcablesaresecureandallterminalconnectionsarecorrect.


Looseterminalsmaycausethesupplyterminalboardtooverheat,andwillvoidthewarranty.
Thedevicemustbeconnectedtoanearthelectrode.
Riskofelectricshockinsidethedevice.
Thedevicemustonlybeconnectedbyaqualifiedandexperiencedtechnician.
Ifthepowercableisdamaged,itmustbereplacedbyaqualifiedtechnician.

Single‐phase Three‐phase


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2.5.3Cablecross‐sections

•supplycablecross‐section:cableswithamaximumlengthof20metres(calculationbase:5A/mm²),mustbe
checkedandadapteddependingoninstallationconditions.


PFPVoltageMaximumIinputCablecross‐sectionElectricalprotection
Amm²  A
6M230V‐50Hz93x2.5 3G2.516
8M230V‐50Hz103x2.5 3G2.516
11M230V‐50Hz14.53x2.5 3G2.516
11T400V‐50Hz55x2.55G2.510
13M230V‐50Hz16.13x43G420
15M230V‐50Hz223x6 3G625
15T400V‐50Hz9.45x2.55G2.510
phase(L)+neutral(N)+Earth(PE)phases(L1+L2+L3)+neutral(N)
+Earth(PE)

H03620‐00.B5.EN–2011/11 6
2.5.4Connectionofoptions

usecableswithacross‐section:of2x0.75mm²orlarger,oftypeRO2Vorequivalentincountriesoutsideofthe
EuropeanCommunity,withanouterdiameterofbetween8and13mm.

Usethestuffingboxessuppliedtorunthecablesintothedevice.

Anyincorrectconnectiontoterminals1to8coulddamagetheregulatorandvoidthewarranty.
Neversupplythemotorofthefilterpumpdirectlyusingterminals1‐2.
Iforangeterminals1to8areserviced,backcurrentmayexist.

 

"heatingpriority"
-connectiontocontroltheoperationofthefilterpump(byaminimum5‐minutecycleeveryhour,with
filtrationmaintainedifthepooltemperatureisbelowtherequiredtemperature),
-thankstoadrycontact(withoutmax.Ipolarity=8A)
-betweenterminals1‐2,
alarm
-optiontoconnectarelaytothealarmcontact,
-thankstoadrycontact(withoutmax.Ipolarity=2A)
-betweenterminals5‐6,
remoteon/offcontrol
-thankstoazero‐potentialfreecontact,without230V‐50Hzpolarity,betweenterminals7‐8.

3.Use

3.1Presentationoftheregulation



SymbolDesignationsteadyflashing
waterflowwaterflow‐rateokwaterflowtooweak,highorabsent
ambientairtemperatureadequateinadequate
operationindicatorDuringheatingorair
conditioning
Onstandbyuntiloperatingcommand
received
Watertemperature
Setpointtemperature
Coldmode
(onlyonTSR
models)
filtertimer
powercontactor(3‐poleor2‐pole),supplyingthe
filterpump
A1‐A2:supplytothepowercontactorcoilofthefilter
pump
independentconnectingcableforthe"heating
priority"function
terminal
independentconnectingcableforalarmcontact
relay
alarmcontactrelay
remoteon/offswitch
independentconnectingcableforremoteon/off
control
PhasePhase
Neutral
Neutral

H03620‐00.B5.EN–2011/11 7

SymbolDesignationsteadyflashing
defrostindicatorDefrostinprogress/
On/offbutton
buttontosetandconfirmparameters

valuesettingbuttons

3.1.1Readingandchangingparameters


3.1.2Lockingandreleasingthekeypad

Pressandfor3seconds:or

3.2Startingthedevice

checkthatnotoolsorotherobjectshavebeenleftinsidethedevice,
theaccessdoorfortechnicalcomponentsmustbefitted,
settheby‐passandsettingvalves(see§2.4)asfollows:
- valve1completelyopen,
- valves2‐3‐4&5closed.

Theincorrectsettingoftheby‐passvalvecanleadtothemalfunctioningoftheheatpump.

switchonthefiltersystem,
progressivelyclosevalve1inordertoincreasethefilterpressureto150g(0.150bar),
openvalves2,3and4completely,thenhalfopenvalve5(see§2.4)(theairaccumulatedintheheatpump
condenserandinthefiltercircuitisthenbled),

Ifvalves4and5arenotfitted,openvalve1completely,andhalfclosevalve3.

power‐uptheheatpump,

H03620‐00.B5.EN–2011/11 8
iftheheatpumpisonstand‐by:,pressonfor3seconds,willappear
for2seconds,andfor3seconds,andthewaterandset‐pointtemperatureswillbedisplayed:
,a2‐minutedelaywillstart,
settherequiredwatertemperature:
- presstoincreasetemperature,
- presstodecreasetemperature,

Whenthepoolreachestherequiredtemperature,theheatpumpwillautomaticallystop.
setthewaterflow‐rateusingthemenu,whentheindicatorissteady:presstodisplaythewater
flow‐ratestatus:

Statuswaterflow‐rateoknowaterflowwaterflow‐ratetooweakwaterflow‐ratetoostrong
Display


settheflow‐rateusingvalve5(or3ifnovalve5isfitted),and,toquitthemenu,press.


Duringthisadjustmentphase,waitforafewminutesaftereachchangeinvalvepositiontoallowthe
devicetobalance.

3.3Checkstoperformafterstart‐up

Theheatpumpmuststopwhen:
theset‐pointtemperatureisloweredusingthedigitalcontrolpanel,
filteringisstoppedorvalve2or3isclosed3,
thedigitalcontrolpanelisturnedoffbypressing,

3.4Winterstorage


Winterstorageisessentialduetotheriskofthecondenserfreezingandbreaking.Thissituationisnot
coveredbythewarranty.
Toavoiddamagingthedevicewithcondensation,donotcoveritwithanair‐tightcover.

switchthedigitalcontrolpanelto"stand‐by"modebypressingfor3seconds,andcutthepowersupply,
openvalve1,
closevalves2and3,andopenvalves4and5(iffitted),
ensurethatnowaterisflowingthroughtheheatpump,
drainthewatercondenserbyunscrewingthetwopoolwaterinletandoutletconnectionsatthebackofthe
heatpump,
inthecaseoffullwinterstorageconditionsforthepool:re‐connecttheinletandoutletconnectionstoavoid
foreignbodiesenteringintothecondenser,
inthecaseofwinterstoragefortheheatpumpalone:donotreconnecttheinletandoutletconnectors,instead
placetwoplugs(supplied)onthecondenserwaterinletandoutlet.
covertheheatpumpwithamicro‐breathingoverwinteringcover(optionalaccessory,see§4.3).

4.Maintenance

4.1Maintenanceinstructions 


Itisrecommendedthatthedevicebegeneralservicedonayearlybasistoensureproperoperation,
maintainperformancelevelsandpreventsomepotentialfailures.
Thisistheresponsibilityoftheuserandmustbeperformedbyaqualifiedtechnician.
Donotuseahigh‐pressurewaterhose.


H03620‐00.B5.EN–2011/11 9
ensurenoforeignbodiesobstructthefangrid.
cleantheevaporatorwithasoftbrushandafreshwaterjet(disconnectthepowercable),donottwistorbend
themetalblades,thentocleanthedischargepipeofthecondensatesinordertoevacuatetheimpuritieswhich
couldblockit,
cleantheoutsideoftheunitwithasolvent‐freeproduct.AspecificPACNETcleaningkitisavailableasan
optionalextra(see§4.3),
checkthatthewatercondensationflowsoutproperlyduringtheoperationofthedevice.
checktheproperoperationoftheregulator,
checkelectricalcomponents,
checkthatallmetalelementsaregrounded,
checkthetighteningandconnectionsofelectriccablesandthecleanlinessoftheelectricalcompartment.

4.2Additionalrecommendations
inrelationtothePressureEquipmentDirective(PED‐97/23/CE)

4.2.1Installationandmaintenance

theunitmaynotbeinstalledclosetocombustiblematerials,ortheairductinletofanadjacentbuilding.
withsomedevices,itisessentialtofitprotectiongridsiftheunitisinstalledinanareawithuncontrolledaccess.
duringinstallation,troubleshootingandmaintenance,pipesmaynotbeusedassteps:thepipecouldbreak
undertheweight,spillingrefrigerantandpossiblycausingseriousburns.
whenservicingtheappliance,thecompositionandstateofheatcarryingfluidmustbechecked,aswellasthe
absenceofanyrefrigerant.
duringtheannualunitsealingtestinaccordancewithapplicablelegislation,thehighandlowpressureswitches
mustbecheckedtoensurethattheyaresecurelyfastenedtothecoolantcircuitandthattheycutoffthe
electricalcircuitwhentripped.
duringmaintenancework,ensuretherearenotracesofcorrosionoroilaroundcoolingcomponents.
beforebeginningworkonthecoolingcircuit,stopthedeviceandwaitforafewminutesbeforefittingthe
temperatureandpressuresensors.Someelementssuchasthecompressorandpipingmayreachtemperatures
inexcessof100°Candhighpressureswiththeconsequentriskofseverescalding.

4.2.2Troubleshooting

allsolderingworkmustbecarriedoutbyasomeonequalifiedtodoso.
replacementpipesmustalwaysbemadeofcopperincompliancewithstandardNFEN12735‐1.
leakdetection;pressuretest:
-neveruseoxygenordryair,riskoffireorexplosion,
-usedrynitrogenorthemixtureofnitrogenandrefrigerantindicatedontheinformationplate,
-thetestpressureforboththehighandlowpressurecircuitsmustnotexceed42bar.
thehighpressurecircuitpipesaremadeofcopperandhaveadiameterequaltoorgreaterthan1’’5/8.A
certificateasindicatedin§2.1incompliancewithstandardNFEN10204willberequestedfromthesupplierand
filedininstallationtechnicaldocumentation.
technicaldatarelativetothesafetyrequirementsofthevariousapplicabledirectivesmustbeindicatedonthe
informationplate.
Thisdatamustberecordedintheinstallationinstructionsforthedevicewhichareincludedintheinstallation
technicalfile:model,code,serialnumber,maximumandminimumOT,OP,yearofmanufacture,EClabel,
manufacturer’saddress,refrigerantandweight,electricalparameters,thermo‐dynamicandacoustic
performances.

4.3Availableaccessories

NamePACNETWinteringcover
Representation
ItemcodeWMA03491W20HOUSSEPFIRST




