Zoomlion ZS1623RT Use and care manual

Self-Propelled Rough-Terrain Scissor Lifts
Operation and Safety Manual
ZOOMLION
Add:ZOOMLION Wangcheng Industrial Park,Tengfei Road 997,
Wangcheng District,Changsha,Hunan,PRC.
Zip Code:410013
Email:[email protected] Mobile:[phone]
Zoomlion Heavy Industry Science&Technology Co.Ltd.
Use Wechat to scan the above QR code for Zoomlion product information.
Copyright 2015 Zoomlion Heavy Industry Co., Ltd. All rights reserved. Without the written permission of Zoomlion Heavy Industry Science & Technology Co., Ltd.. This sample may be copied for any purpose.

ZOOMLION
Operation and Safety Manual
April 2020 Version A
ZS1623RT
Operation and Safety Manual

Foreword
I
Zoomlion appreciates your choice of our machine for your application. The Operation and Safety Manual
must be read and understood in its entirety before operating the machine.
This manual introduces you safety information, significant technical specs, safety operation in detail for
working efficiency improving. Keep this manual properly at all times for looking up.
Do not operate the machine if there is any doubt in operation, please consult local service team for
troubleshooting. Zoomlion AWP Machinery Company does not take the consequence of wrong operation.
This manual should be considered a permanent part of your machine and should remain with the machine
at all times.
The content is underintellectual propertyprotection, permission is required for a copyor other application.
There might be some tiny differences in details between your machine and the upgraded one due to the
continuous improving. For clarification, questions, or additional information regarding any portions of
this manual, Contact ZoomlionAWP Machinery.
Our company reserves the right to modify this manual as technical improvement without notice.
Thank you for your trust and support for Zoomlion products!
Zoomlion Aerial Work Platform Machinery Company

Safety Precaution Icons
II
This manual has the following safety precaution icons:
Failure to comply with the safety precautions listed in this manual could result in
personal injury or death.
Failure to comply with the safety precautions listed in this manual could result in
potential personal injury or death.
Failure to comply with the safety precautions listed in this manual could result in
potential mild personal injury.
Indicates risks unrelated with personal injury (such as property damage).

III
Contents
Foreword..................................................................................................................................... I
Safety Precaution Icon ............................................................................................................. II
Contents.................................................................................................................................... III
SECTION 1 Safety Precautions.............................................................................................1-1
1.1 General...............................................................................................................................1-1
1.2 Pre-operation .....................................................................................................................1-1
1.3 Hazard Classification .........................................................................................................1-2
1.4 Intended Use......................................................................................................................1-2
1.5 Safety Alert Symbols and Maintenance .............................................................................1-2
1.6 Safety Operation ................................................................................................................1-5
1.6.1 Operator safety.................................................................................................1-5
1.6.2 Workplace safety..............................................................................................1-5
1.6.2.1 Electric shock hazard......................................................................1-5
1.6.2.2 Tip-over hazard ...............................................................................1-6
1.6.2.3 Crush hazard...................................................................................1-9
1.6.2.4 Danger of operation on the slope....................................................1-9
1.6.2.5 Fall off hazard ............................................................................... 1-11
1.6.2.6 Collision hazard.............................................................................1-12
1.6.2.7 Burn hazard...................................................................................1-13
1.6.2.8 Explosion and fire hazard..............................................................1-14
1.6.2.9 Machine damage hazard...............................................................1-15
1.6.2.10 Component damage hazard .......................................................1-15
SECTION 2 Machine Components And Controls................................................................2-1
2.1 Machine Components........................................................................................................2-1
2.2 Machine Controller.............................................................................................................2-2
2.2.1 Ground controller..............................................................................................2-2
2.2.2 Platform control unit (PCU)...............................................................................2-3
SECTION 3 Machine Inspection............................................................................................3-1
3.1 General...............................................................................................................................3-1
3.1.1 Pre-operation inspection fundamentals............................................................3-1
3.1.2 Pre-operation inspection...................................................................................3-1

Contents
IV
3.2 Function Test......................................................................................................................3-3
3.2.1 Function test fundamentals ..............................................................................3-3
3.2.2 Turn on the Power Switch.................................................................................3-3
3.2.3 Ground function test .........................................................................................3-3
3.2.4 At the platform controls.....................................................................................3-5
3.2.5 Turn off the main power switch.........................................................................3-8
3.3 Workplace Inspection.........................................................................................................3-9
3.3.1 Workplace inspection fundamentals.................................................................3-9
3.3.2 Workplace inspection........................................................................................3-9
3.4 Decals Inspection.............................................................................................................3-10
SECTION 4 Operation Instruction ........................................................................................4-1
4.1 General...............................................................................................................................4-1
4.2 Machine Operation.............................................................................................................4-1
4.2.1 Turn on/off main power switch..........................................................................4-1
4.2.2 Emergency stop................................................................................................4-1
4.2.3 Start engine ......................................................................................................4-2
4.2.4 Operation from Ground.....................................................................................4-2
4.2.5 Operation from Platform ...................................................................................4-2
4.3 Operation on Slope............................................................................................................4-4
4.3.1 Driving on a slope.............................................................................................4-4
4.3.2 Operating on a slope ........................................................................................4-6
4.4 Extending and retracting platform......................................................................................4-5
4.5 Emergency lowering...........................................................................................................4-4
4.5.1 On ground controller.........................................................................................4-4
4.5.2 On platform controller.......................................................................................4-5
4.6 Operation from ground controller.......................................................................................4-6
4.7 Outrigger operation............................................................................................................4-6
4.7.1 Control a single outrigger .................................................................................4-6
4.7.2 After each use...................................................................................................4-6
4.8 Operation Code..................................................................................................................4-9
4.8.1 Operation Indicator code ..................................................................................4-6
4.8.2 Platform overload .............................................................................................4-7
4.9 Safety Arm and Guard Operation.......................................................................................4-7
4.9.1 How to use the safety arm................................................................................4-7

V
Contents
4.9.2 How to fold guard .............................................................................................4-7
4.9.3 How to raise guard ...........................................................................................4-8
4.9.4 Operation after usage.......................................................................................4-9
4.10 Transport and Lift.............................................................................................................4-9
4.10.1 Observe and obey..........................................................................................4-9
4.10.2 Transport.........................................................................................................4-9
4.10.3 Lift................................................................................................................. 4-11
SECTION 5 Maintenance .......................................................................................................5-1
5.1 General...............................................................................................................................5-1
5.1.1 Maintenance symbols legend...........................................................................5-1
5.1.2 Pre-Start Inspection..........................................................................................5-1
5.1.3 Maintenance Hazard ........................................................................................5-2
5.1.4 Body Injury Hazard...........................................................................................5-2
5.2 Power System Maintenance ..............................................................................................5-3
5.2.1 Engine oil level..................................................................................................5-3
5.2.2 Diesel requirements..........................................................................................5-3
5.2.3 Engine coolant level inspection ........................................................................5-4
5.3 Battery Maintenance ..........................................................................................................5-5
5.4 Regular Maintenance.........................................................................................................5-5
5.4.1 Hydraulic reservoir............................................................................................5-5
5.4.2 Travel reducer...................................................................................................5-5
5.4.3 Replace engine oil............................................................................................5-6
5.4.4 Fuel filter...........................................................................................................5-6
5.4.5 High pressure filter ...........................................................................................5-7
5.4.6 Air filter..............................................................................................................5-8
5.4.7 Engine coolant..................................................................................................5-8
5.5 Tire and Wheel...................................................................................................................5-9
5.5.1 Tire replacement...............................................................................................5-9
5.5.2 Wheel and tire requirements ............................................................................5-9
5.5.3 Wheel installation ...........................................................................................5-10
5.6 Hydraulic System Maintenance ....................................................................................... 5-11
5.6.1 Hydraulic oil level............................................................................................ 5-11
5.6.2 Hydraulic oil capacity...................................................................................... 5-11
5.6.3 Hydraulic oil specification ............................................................................... 5-11

Contents
VI
5.6.4 Hydraulic Oil Viscosity and Temperature Limit...............................................5-13
5.6.5 Hydraulic oil replacement...............................................................................5-13
5.7 Starting Steps...................................................................................................................5-14
5.7.1 Drive pump oiling............................................................................................5-14
5.7.2 Exhaust air from the pump's inlet oil line........................................................5-14
SECTION 6 Storage And Ex-Factory Test............................................................................6-1
6.1 Storage Conditions.............................................................................................................6-1
6.2 Ex-factory Test Items..........................................................................................................6-1
SECTION 7 Technical Parameter ..........................................................................................7-1

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