Hy-Brid Lifts HB-P3.6 Use and care manual

OPERATIONS & SAFETY MANUAL
PUSH AROUND AERIAL WORK PLATFORM
SUPO-725
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HB-P3.6
SERIES I
BY CUSTOM EQUIPMENT LLC

If there is a question about application
and/or operation, contact:
Custom Equipment, LLC
2647 Hwy 175
Richfield, WI 53076
U.S.A.
P: [phone]
F: [phone]
www.hybridlifts.com
NOTES
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FOREWORD
Original instructions are written in English.
The purpose of this Operations and Safety manual is to provide users with the instructions and operating procedures
essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose, and to position
personnel and their necessary tools and materials.
THE OPERATION AND SAFETY MANUAL MUST BE
READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE.
• The user/operator should not accept operating responsibility until the manual has been read and understood as well
as having operated the lift under supervision of an experienced and qualified operator.
• Because the manufacturer has no direct control over machine application and operation, proper safety practices are
the responsibility of the user and all operating personnel.
ANY MODIFICATION ON THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE
MANUFACTURER IS PROHIBITED.
Fall protection notice:
The guardrail system around the perimeter of the platform is the fall protection system for push-around elevating
work platforms per the EN: 280 Standard. It is prohibited to use an Aerial Work Platform manufactured by
Custom Equipment, LLC, with any portion—or all—of the guardrails removed. Lanyard anchorage points on this
type of equipment are not required to conform to the applicable standard. However, if anchorage points for
lanyard attachments are required by site authorities or other regulations, the anchorage points on all equipment
manufactured by Custom Equipment, LLC are recommended to be used for work positioning restraints of personnel
only. Lanyard lengths are to be determined by operator/owner to restrict the operator to the confines within the
guardrail system.
USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS
ON EQUIPMENT MAY CAUSE MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH.
Lanyard
Attachment
Point
DANGER
WARNING
WARNING
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TABLE OF CONTENTS
NOTES.......................................................................................................................................................................................... 2
FOREWORD ................................................................................................................................................................................ 3
TABLE OF CONTENTS............................................................................................................................................................... 4
INDEX OF FIGURES.................................................................................................................................................................... 5
SECTION 1 | PRODUCT DESCRIPTION.................................................................................................................................. 6
1.1 | GENERAL......................................................................................................................................................................................... 6
1.2 | EC DECLARATION OF CONFORMITY .................................................................................................................................... 6
1.3 | MACHINE SPECIFICATIONS ...................................................................................................................................................... 7
SECTION 2 | SAFETY.................................................................................................................................................................. 8
2.1 | SAFETY SYMBOLS ......................................................................................................................................................................... 8
2.2 | GENERAL RULES & PRECAUTIONS.........................................................................................................................................8
2.3 | SAFETY FEATURES........................................................................................................................................................................ 9
2.4 | SAFETY INDICATORS & INTERLOCKS..................................................................................................................................... 9
2.5 | SAFETY CONTROLS................................................................................................................................................................... 10
2.6 | MAINTENANCE LOCK................................................................................................................................................................11
2.7 | SAFETY GUIDELINES ..................................................................................................................................................................11
SECTION 3 | DECALS............................................................................................................................................................... 14
3.1 | DECAL LOCATIONS ................................................................................................................................................................... 14
3.2 | DECAL MEANING OR DESIGNATION................................................................................................................................... 15
3.3 | DECAL SYMBOLS........................................................................................................................................................................ 16
SECTION 4 | TRANSPORT, HANDLING & STORAGE..........................................................................................................20
4.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION .................................................................20
4.2 | STORAGE......................................................................................................................................................................................20
4.3 | TRANSPORTATION ....................................................................................................................................................................20
4.4 | LIFTING AND TIEDOWN POINTS.........................................................................................................................................20
4.5 | FORK LIFT POCKETS ................................................................................................................................................................. 21
SECTION 5 | OPERATION ....................................................................................................................................................... 22
5.1 | BEFORE YOU OPERATE ............................................................................................................................................................22
5.2 | CONTROLS..................................................................................................................................................................................22
5.3 | SHUT DOWN...............................................................................................................................................................................24
5.4 | ELEVATING AND LOWERING ..................................................................................................................................................24
5.5 | DAILY MAINTENANCE...............................................................................................................................................................24
5.6 | CHARGING THE BATTERY.......................................................................................................................................................25
5.7 | BATTERY DISPLAYS.....................................................................................................................................................................26
SECTION 6 | PRESTART INSPECTION CHECKLIST .......................................................................................................... 27
6.1 | PRESTART INSPECTION CHECKLIST................................................................................................................................... 27
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INDEX OF FIGURES
FIGURE 1: Emergency Lowering Valve.............................................................................................................................................. 10
FIGURE 2: Emergency Lowering Instructions ................................................................................................................................. 10
FIGURE 3: Maintenance Pin use...........................................................................................................................................................11
FIGURE 4: Maintenance Pin storage ...................................................................................................................................................11
FIGURE 5: Decal Locations................................................................................................................................................................... 14
FIGURE 6: Tie-Down Points .................................................................................................................................................................20
FIGURE 7: Rear Brakes ...........................................................................................................................................................................20
FIGURE 8: Center of Gravity................................................................................................................................................................. 21
FIGURE 9: Upper Controls....................................................................................................................................................................22
FIGURE 10: Master Power Switch On...............................................................................................................................................22
FIGURE 11: Check bubble levels and manually engage brakes ..................................................................................................23
FIGURE 12: Key Removed.....................................................................................................................................................................24
FIGURE 13: Padlock ................................................................................................................................................................................24
FIGURE 14: Battery Charger LED Display..........................................................................................................................................26
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1.1 | GENERAL
Custom Equipment’s Hy-Brid Scissor Lift is an aerial work platform designed to be safe and reliable. The purpose
of the machine is to elevate personnel, along with their necessary tools and materials. The machine is intended for
indoor use (no wind load). Manufacturer approval is required for any use other than the intended use.
1.2 | EC DECLARATION OF CONFORMITY
We hereby declare that the above mentioned machine has been assessed, tested and approved in accordance
with the requirements of the Machinery Directive 2006/42/EC using the document EC Community Legislation on
Machinery and taking guidance from EN280:2001 + A2:2009 with the following exceptions:
Clause 5.4.1.2b: Warning is provided as required by 2006/42/EC clause 4.2.2
An EC type-examination was tested internally by the manufacturer, in accordance with EN280:2001 + A2:2009
and 2006/42/EEC Annex VII, as listed in Article 12 and Annex IV, item 17 of directive 2006/42/EEC, which excludes
devices with a platform height of less than three meters.
Model Numbers: HB-P3.6
Machine Type: Mobile Elevating Work Platform
Applicable Harmonised Standard: EN280:2001 + A2:2009
MANUFACTURER
Custom Equipment, LLC.
2647 Hwy 175
Richfield, WI 53076
U.S.A.
Phone: [phone]
Fax: [phone]
www.hybridlifts.comMachine Specifications
SECTION 1 | PRODUCT DESCRIPTION
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1.3 | MACHINE SPECIFICATIONS
DIMENSIONS U.S.A. METRIC
Working Height (maximum) 11.81 ft 3.6 m
Platform Height (maximum) 5.25 ft 1.77 m
Stowed Height 63.59 in 1.62 m
Ground Clearance 2.5 in 0.06 m
Overall Width 26.6 in 0.67 m
Overall Length 41 in 1.04 m
Platform 22 in x 37 in 0.56 m x 0.94 m
Guard Rail Height 43.83 in 1.1 m
Toe Board Height 6 in 0.15 m
Platform Entrance 20.28 in 0.52 m
Step Height 12.58 0.32 m
Wheel Base 33.11 in 0.84 m
Wheel Track 22.13 in 0.56 m
Turning Radius (Inside) Zero Zero
Tire Size (Solid, Non-Marking)-Front 8 in 20.3 cm
Tire Size (Solid, Non-Marking)-Rear 8 in 20.3 cm
RATED LOAD
Lift Capacity (Evenly Distributed): 500 lbs / 1 Person 226.8 kg / 1 Person
Horizontal/Manual Force 45 lb 200 N
Machine Weight (Unloaded) (Approx.) 575 lb 261 kg
Minimum Wheel Load-Contact Pressure 115 psi 792.89 kPa = 8.09 kg/cm2
Maximum Wheel Load-Contact Pressure 215 psi 1482.37 kPa =15.12 kg/cm2
Minimum Machine Loading-Floor Pressure 75.92 psf 3.65 kPa = 0.04 kg/cm2
Maximum Machine Loading-Floor Pressure 141.94 psf 6.76 kPa = 0.07 kg/cm2
ENVIRONMENTAL LIMITATIONS
Wind No windy conditions / Indoor use only
Rated Slope Level Surface Level Surface
Temperature -4°F to -104°F -20°C to 40°C
Vibration 8.2 ft/s max 2.5 m/s max
Sound 86 dB Normal Use 86 dB Normal Use
POWER SYSTEMS
Lift/Lower Speed 10 / 15 sec 10 / 15 sec
Hydraulic Pressure (max) 650 psi 4482 kPa
Hydraulic Fluid Capacity 1.69 quarts 1.6 L
Power System-Voltage 12V DC 12V DC
Batteries-Deep Cycle Marine 12V, Group 24 AGM 12V, Group 24 AGM
SECTION 1 | PRODUCT DESCRIPTION
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2.1 | SAFETY SYMBOLS
2.2 | GENERAL RULES & PRECAUTIONS
FAILURE TO FOLLOW THIS WARNING WILL CAUSE
DEATH OR PERSONAL INJURY.
“DANGER” indicates an imminently hazardous situation,
which, if not avoided, will result in death or serious
injury.
FAILURE TO FOLLOW THIS WARNING MAY CAUSE
DEATH OR PERSONAL INJURY.
“WARNING” indicates a potentially hazardous situation,
which, if not avoided, could result in death or serious
injury
FAILURE TO FOLLOW THIS WARNING MAY CAUSE
INJURY OR DAMAGE TO EQUIPMENT.
“CAUTION” indicates a potentially hazardous situation
which, if not avoided, could result in minor or
moderate injury or damage to equipment
An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical
means. It is therefore essential that operators be competent, careful, physically and mentally fit and thoroughly
trained in safe operation of this machine.
Although Custom Equipment, LLC. Conforms to specified ANSI & OSHA, it is the responsibility of the owner to
instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various safety
boards in your area, as well as additional requirements set forth by ANSI and OSHA. If you come across a situation
that you think might be unsafe, stop the platform and request further information from qualified sources before
proceeding.
NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM.
WHEELS EXTENDING BEYOND THE SIDES OF THE BASE MAY OCCUR IN TIGHT TURNING SITUATIONS.
SECTION 2 | SAFETY
DANGER
CAUTION
WARNING
CAUTION
WARNING
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2.3 | SAFETY FEATURES
• Puncture-proof Wheels.
• Guardrails--1.1 m height with 15 cm kick plates.
• Non-slip Deck.
• Entrance Gate.
• Automatic Parking Brake.
• Free Descent Protection. A pressure compensated flow control valve is installed in the hydraulic circuit to
prevent the platform from descending in case of a ruptured hydraulic hose. The platform is hydraulically locked
with a check valve and has controlled descent when valve activates.
• Decals. Danger, Caution, and Warning decals are displayed at various locations on this unit.
• Key Switch Security. A key switch is required to prevent unauthorized use.
2.4 | SAFETY INDICATORS & INTERLOCKS
Load Sensing
Movement is inhibited when the load exceeds the rated load and elevating is attempted from the stowed position.
When elevating begins, an audible alarm sounds and the overload indicator lights up to indicate that the load
control system is functional. If the load is less than rated load, the light and alarm will stop, and elevating may
continue. If the rated load is exceeded, the alarm and light will continue and the platform will not elevate. Remove
the excess load before continuing operation.
Armguard
When lowering the platform, the platform will stop when the ends of the scissors are 50mm apart for 3 seconds.
Release the enable button. Look around all sides of the scissors to check for persons at risk. Then continue
lowering the platform. If elevating platform less than 50mm, the lift will not descend due to the armguard feature.
Elevate the platform higher before lowering, or use the manual override in case of emergency.
Descent / Motion Alarm
An audible alarm sounds when the machine is lowering.
SECTION 2 | SAFETY
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2.5 | SAFETY CONTROLS
Descent - Manual Override
For manually lowering the scissors, a manual down valve on the cylinder is provided. To lower the scissors, pull the
cable located near the rear of the machine.
IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB DOWN THE BEAM ASSEMBLY. SERIOUS
INJURY MAY RESULT. HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING PROCEDURE TO
SAFELY LOWER THE PLATFORM.
Emergency Stop
This lift is equipped with two emergency stop switches, one at the platform control and one at the base control,
that when activated, will render the unit inoperable until reset. To reset, pull the button out.
PUSHING THE EMERGENCY STOP BUTTON WILL APPLY BRAKES IMMEDIATELY. THIS MAY CAUSE UNEXPECTED
PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP. BRACE YOURSELF AND SECURE
OBJECTS ON THE PLATFORM DURING OPERATION OF THE MACHINE.
SECTION 2 | SAFETY
FIGURE 1: Emergency Lowering Valve
FIGURE 2: Emergency Lowering Instructions
WARNING
WARNING
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2.6 | MAINTENANCE LOCK
The maintenance lock must be placed into position whenever the machine is being serviced in a partially raised
position. Serious injury and/or death could result if maintenance lock is not used properly.
2.7 | SAFETY GUIDELINES
Only qualified operators may operate this unit.
• All operators must read and understand the Operation and Safety Manual. They must understand all decals and
warning labels on unit.
• Do not work on platform if your physical condition is such that you feel dizzy or unsteady in any way.
• Do not neglect/misuse machine. Report any misuse of equipment to proper personnel.
• Prevent unauthorized use; when unit is not in use, remove key.
• It is recommended all personnel on unit wear approved personal protective equipment (PPE), i.e. head gear.
Use machine only for purposes for which it was intended.
• Lift should never be used as a crane.
• Do not exceed the load capabilities of the platform.
• Distribute load evenly over platform floor area.
• Never use unit as electrical grounds for arc welding.
• Do not override any hydraulic, mechanical, or electrical safety devices.
Check job site for unsafe working conditions.
• Watch out for others. Keep others clear of operating platform. Never allow others to pass under a raised platform
or position the platform over someone.
• Avoid contact with fixed (buildings, etc.) or moving (vehicles, cranes, etc.) objects. Check work area for overhead
obstructions or possible hazards.
• Follow any applicable national trac regulations.
• Use indoors only. Lift is not designed for windy conditions or electrical storms.
• Unit must be on hard level surface before elevating. Do not operate on incline or uneven surface.
• You must maintain a clearance between any part of the machine, or its load, and any electrical line or apparatus.
Follow local power line clearance regulations.
• You must maintain a clearance between any part of the machine, or its load, and any electrical line or apparatus.
Follow local power line clearance regulations.
SECTION 2 | SAFETY
FIGURE 3: Maintenance Pin use FIGURE 4: Maintenance Pin storage
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DO NOT OPERATE MACHINE NEAR POWER LINES. THE PLATFORM AND ENCLOSURES ARE NOT INSULATED.
EQUIPMENT IS ONLY AS SAFE AS THE OPERATOR.
• Do not use ladders or scaolding on the platform to obtain greater height.
• Do not enter or exit platform while machine is in motion.
• Never mount or dismount a raised platform.
• Make sure entry gate is secured before operating machine from the platform.
• Never belt or tie o to an adjacent structure.
• Secure tools and materials.
• Personnel must maintain a firm footing on the platform floor and work only within the platform area.
• Before operation, ensure that the machine is properly serviced.
• Do not use machine if it is not working properly.
• Make sure platform rails and pins are secured.
• Operator shall use the maintenance lock when performing all types of maintenance procedures.
• Do not smoke while charging the battery.
SECTION 2 | SAFETY
DANGER
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SECTION 3 | DECALS
3.1 | DECAL LOCATIONS
FIGURE 5: Decal Locations
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SECTION 3 | DECALS
3.2 | DECAL MEANING OR DESIGNATION
Item # Part Number Part Description Notes Qty Superseded By
1 1432100651K DECALS,HBP3.6 DECAL SET 1
2 DE674 DECAL,HYDR FLUID 1
3 DE673 DECAL,HYDR FLUID 1
4 DE727 DECAL,KEEP 2
5 DE728 DECAL,CLEAR 2
6 DE600E14 DECAL,MAINT LOCK 1
7 DE600E24F DECAL,WHEEL LOAD HBP3.6 4
8 DE600E29 DECAL,EDOWN SUPERSEDED; 1 DE751
8 DE751 DECAL,EDOWN CABLE 1
9 DE601 DECAL,LOGO HYBRID SUPERSEDED; 1 DE821
9 DE6035 MODEL# DECALHBP3.6 2
9 DE821 DECAL,LOGO HYBRID 1
10 DE613 DECAL,LANYARD ATTACHMENT SUPERSEDED; 1 DE746
10 DE746 DECAL,LANYARD ATTACHMENT 1
11 DE666 DECAL, LWR 1
12 DE675 DECAL,NO FORK 1
13 DE718 DECAL,CE 1
14 DE706 DECAL,UPR HB 1
15 DE726 DECAL,CAPACITY,500#,1P,I,WO/SO 1
16 DE730 DECAL,OL ALARM 1
17 DE821 DECAL,LOGO HYBRID 1
18 DE851 DECAL,PF HOLE WARNING 2
19 DE669 DECAL, CONTROL UPR E0410000E0410346 1
19 DE738 DECAL, CONTROL UPR 1
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SECTION 3 | DECALS
• No Unauthorized Use
• Do not operate this machine unless you have been trained in safe
operation.
• Training includes complete knowledge of the safety and operating
instructions contained in the manufacturer’s manual, your employer’s
work rules, and applicable government regulations.
• An untrained operator subjects himself and others to death or serious
injury.
• Read and understand all dangers and warnings in the operator’s manual
before operating this machine.
• Improper use of this machine could cause death or serious injury.
• Inspect machine and make sure that it is operating properly, that all
name plate and hazard signs are in place and legible, and that the
machine is in accordance with the manufacturer’s maintenance
requirements contained in the operating and maintenance
requirements contained in the operation and maintenance manual and
the daily safety checklist.
• Crushing Hazard
• Do not enter the space beneath the work platform or scissor structure
unless the maintenance lock is in place.
• Refer to Maintenance Manual
• Only qualified service personnel may service the machine. Failure to
comply with listed safety precautions may result in machine damage,
personnel injury, or death.
• Replace designated items with manufacturer’s specified equipment
only. Failure to use these items may cause instability of platform.
• Batteries produce explosive gas. Only charge batteries in a well-
ventilated area.
• Do not expose to sparks or flames.
• Do not smoke while charging battery.
• Battery Charger Cord
3.3 | DECAL SYMBOLS
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SECTION 3 | DECALS
• Tip Hazard
• Tip Hazard
• Do not elevate platform on an incline or step.
• Tip Hazard
• Do not elevate platform on a slope.
• Tip Hazard
• Do not elevate platform on uneven or soft surfaces.
• Indoor Use Only: No Wind Load
• Electrocution Hazard
• This machine is not insulated.
• Maintain safe clearance from electrical lines and apparatus. You must
allow for machine sway, rock or sag and electrical lines swaying.
• This machine does not provide protection from contact with or
proximity to an electrically charged conductor.
• You must maintain a clearance between any part of this machine or its
load and any electrical apparatus. Follow local power line regulations.
• Death or serious injury will result from contact or inadequate clearance.
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SECTION 3 | DECALS
• Emergency Lowering
• For safety and controlled handing, it is not recommended to move the
unit on a slope greater than 5°
• Battery disconnect
• Fork pocket
• Hydraulic oil level
• Engaging mechanical Action: Enable Switch
x 1 • Lanyard anchorage point location: Capacity 1 Person
• Lanyard anchorage points are for work positioning restraints only, not
for fall protection.
• Use of fall arrest systems attached to anchorage points on mobile
equipment may cause machine to tip, resulting in serious injury or
death.
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4.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION
Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is elevated.
Inspect machine for any possible damage during shipment; perform a pre-delivery inspection. See checklist in the
Maintenance Manual. Reset emergency stop switches, if necessary.
4.2 | STORAGE
After periods of storage, exposure to extremes of ambient conditions-heat, cold, moisture, dust etc., inspect the
machine. Refer to the Pre-Delivery/ Frequent Inspection Checklist in the Maintenance Manual.
4.3 | TRANSPORTATION
Lower the work platform to the down position and check entire
machine for loose or unsecured items. Remove any loose items
from machine.
The machine can be pushed by lifting the brake levers behind each
rear wheel. To resume normal operation, make sure both brake
levers are down. Do not push at speeds more than 2 mph (0.9 m/s).
Do not attempt to push or tow unit with the brakes applied. Severe
gear damage will occur. Towing is not recommended.
4.4 | LIFTING AND TIEDOWN POINTS
Lower the work platform to the down position. Turn key switch to o position. For safety and controlled handling,
it is not recommended to move the unit on a slope greater than 5°. Check entire machine for loose or unsecured
items. Remove any loose items from machine. Apply manual brake lock on rear wheels.
FIGURE 6: Tie-Down Points
Tie-down points are provided in the front and rear of the machine for
securing the machine on a trailer or truck bed for transport between places
of use. They may also be used as lift points.
SECTION 4 | TRANSPORT, HANDLING & STORAGE
FIGURE 7: Rear Brakes
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