Hy-Brid Lifts HB-1030 Operating instructions

Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
FOREWORD
DANGER
THE OPERATION AND SAFETY MANUAL MUST BE READ
AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE.
WARNING
ANY MODIFICATION ON THIS MACHINE WITHOUT THE EXPRESS
WRITTEN CONSENT OF THE MANUFACTURER IS PROHIBITED.
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TABLEOFCONTENTS
SECTION 1 | SAFETY.................................................................................................................................................. 6
SECTION 2 | MAINTENANCE ................................................................................................................................... 8
SECTION 3 | MAINTENANCE CHECKLISTS........................................................................................................... 12
SECTION 4 | TECHNICAL REFERENCES ................................................................................................................ 16
SECTION 5 | WIRING DIAGRAMS............................................................................................................................ 22
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS............................................................................................. 36
SECTION 7 | PARTS DIAGRAMS............................................................................................................................... 46
SECTION 8 | WARRANTY........................................................................................................................................... 56
SECTION 9 | INSPECTION AND REPAIR LOG ........................................................................................................ 58

Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
INDEXOFFIGURES

1.1 | SAFETY SYMBOLS
DANGER
FAILURE TO FOLLOW THIS WARNING WILL CAUSE
DEATH OR PERSONAL INJURY.
WARNING
FAILURE TO FOLLOW THIS WARNING MAY CAUSE
DEATH OR PERSONAL INJURY.
CAUTION
FAILURE TO FOLLOW THIS WARNING MAY CAUSE
INJURY OR DAMAGE TO EQUIPMENT
1.2 | GENERAL RULES AND PRECAUTIONS
WARNING
NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP
PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE.
WARNING
MAINTENANCE INFORMATION IS FOR USE BY TRAINED
PERSONNEL ONLY.
SECTION1| SAFETY

Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
SECTION1| SAFETY
1.3 | SAFETY GUIDELINES
Maintenance Lock
WARNING
FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY RE
SULT IN MACHINE DAMAGE, PERSONNEL INJURY, OR DEATH.

SECTION2| MAINTENANCE
2.1 | BATTERY MAINTENANCE
2.2 |
CAUTION
NEVER ADD ACID TO BATTERY
CHARGING THE BATTERY
WARNING
LEADACID BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND
FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING.

Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
SECTION2 | MAINTENANCE
WARNING
DO NOT OPERATE UNIT WHILE CHARGING. DO NOT DIS
ABLE CHARGER INTERLOCK.

SECTION2 | MAINTENANCE
2.3 | LUBRICATION
2.4 | COMPONENTS REQUIRING ADJUSTMENT
2.5 | EXAMINATION, REPAIR, REPLACEMENT OF LIMITED LIFE COMPONENTS
2.6 | SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS
2.7 | STORAGE
2.8 | MAJOR ALTERATIONS OR REPAIRS
2.9 | OTHER PROCEDURES
Setting the Tilt Sensor
Voltage Test Points

Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
SECTION2 | MAINTENANCE

SECTION3| MAINTENANCECHECKLISTS
CAUTION
FAILURE TO PERFORM INSPECTIONS AND PREVENTATIVE MAINTENANCE AT
RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A
DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR.

Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
SECTION3| MAINTENANCECHECKLISTS
3.1 | PRESTART INSPECTION CHECKLIST
THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH
SHIFT OR AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE
TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR.
CAUTION
Y Yes/ Acceptable N No/ Unaccept able R Repaired
Description Y N R
VISUAL INSPECTIONS
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FUNCTIONAL TESTS
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SECTION3| MAINTENANCECHECKLISTS
3.2 | FREQUENT INSPECTION CHECKLIST
AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND
ADJUSTED TO MANUFACTURERS REQUIREMENTS BY A QUALI
FIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND
EVERY 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST.
CAUTION
Y Yes/ Accept able N No/ Unacceptable R Repaired
Description Y N R
VISUAL INSPECTIONS
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FUNCTIONAL TESTS
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Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
SECTION3| MAINTENANCECHECKLISTS
3.3 | PREDELIVERY/ ANNUAL CHECKLIST
AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND
ADJUSTED TO MANUFACTURERS REQUIREMENTS BY A QUALI
FIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND
EVERY 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST.
CAUTION
Y Yes/ Acceptable N No/ Unaccept able R Repaire
Base: Y N R Platform: Y N R
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SECTION4 | TECHNICALREFERENCES
4.1 | HYDRAULIC SCHEMATIC

Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
SECTION4 | TECHNICALREFERENCES

SECTION4 | TECHNICALREFERENCES
4.2 | ELECTRICAL SCHEMATIC

Hy-Br id Lif t s
Maintenance & Trouble Shooting Manual
HB-1030/HB-1430
SUPO 611
REV K
SECTION4 | TECHNICALREFERENCES

SECTION4 | TECHNICALREFERENCES
4.3 | LED DRIVE BOARD DIAGNOSTICSBLUE CONTROLLER
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