3M DBI-SALA Nano-Lok Connected Order Picker SRL... User manual

3M™DBI-SALA
®
Nano-Lok™
Connected Order Picker
SRL System
Training Manual and Troubleshooting Guide
This training manual provides visuals and troubleshooting flow paths for the 3M™DBI-SALA®Nano-Lok™Connected
Order Picker SRL System. This guide does not replace the Instructions for Use document, which must be followed
for proper operation.

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Purpose: This training manual and troubleshooting guide provides an overview of how to use the
3M™DBI-SALA®Nano-Lok™Connected Order Picker SRL System as well as troubleshooting
process flows. It is to be used as a supplement to the Instruction for Use document.
For technical assistance contact 3M Fall Protection at 800-328-6146.
3M™DBI-SALA®Nano-Lok™Connected Order
Picker SRL System
Training Manual and Troubleshooting Guide
Contents:
1. System Overview
2. Parts to Have on Hand
3. Video Demonstrations
4. Common Procedures
5. Troubleshooting

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1. System Overview
Raymond OP
Alert Box
(8548924)
LED Light
Strips
(9515033)
Alert Box
Power Cable
(9515475)

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Hyster-Yale OP
Connected
Order Picker
Self Retracting
Lifeline
(2000037)
Alert Box
(8548924)
Cab Mount
Bracket
(3100084)
Dual Sensing
Connected
Hook LED Light
Strips
(9515033)
Alert Box
Power Cable
(9515475)

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Crown OP
Alert Box
(8548924)
Cab Mount
Bracket
(3100084)
LED Light
Strips
(9515033)
Alert Box
Power Cable
(9515475)
Connected
Order Picker
Self Retracting
Lifeline
(2000037)
Dual Sensing
Connected
Hook

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Jungheinrich OP
Alert Box
(8548924)
Cab Mount
Bracket
(3100084)
LED Light
Strips
(9515033)
Alert Box
Power Cable
(9515475)
Connected
Order Picker
Self Retracting
Lifeline
(2000037)
Dual Sensing
Connected
Hook

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3M™DBI-SALA®Nano-Lok™Connected Order
Picker Self Retracting Lifeline (2000037)
2. Parts to Have on Hand
Components Reference:
3M™DBI-SALA®Nano-Lok™Cab
Mount Bracket (3100084)
3M™DBI-SALA®Nano-Lok™Alert Box
(8548924)
3M™DBI-SALA®Nano-Lok™Alert Box Power
Cable (9515475)
3M™DBI-SALA®Nano-Lok™LED Light Strips
(9515033)
3M™Supplied Cable Ties
Parts to have on hand to service system if required:
�Batteries —2032. 3V coin cells
�Microfiber cloth
�Compressed air can
Parts to Have on Hand for Servicing

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3. Video Demonstration Training
A | System Overview
B | System Verification Check
C | Bluetooth Pairing Process
D | Battery Replacement
E | Tie Off Alert Escalation

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4. Common Procedures
4.1 Bluetooth Pairing:
Reference section 4.3 from the Instructions for Use document for detailed instructions.
1. Ensure that the carabiner on the SRL is not “sleeping” by twisting the carabiner gate 1-2 times to wake it up.
2. Push and hold the large button (~2 seconds) on the side of the Connected Sensor box until the LED lights display
a blue wave pattern.
3. Twist the carabiner gate 5-6 times quickly.
4. The LED lights will display a brief green wave pattern to confirm successful pairing.
5. System is paired.
4.2 Carabiner Battery Replacement:
Reference section 4.6 from the Instructions for Use document for detailed instructions.
1. Indications that the coin cell battery in the carabiners needs to be replaced are:
a. The LED lights will be red with yellow tips on the ends.
b. The small, diagnostic LED on the carabiner itself will blink red once every three seconds.
2. Open the battery cover (using a flat edge if needed) and flip open the black plastic cover to reveal the
battery and battery holder.
3. Carefully insert a flat edge under the battery and pry it out of the holder, being careful to press down on
the tabs of the holder in order to prevent tearing the holder off the circuit board.
4. Replace with new battery (ensure battery has identification side facing up).
5. Carabiner is powered when LED turns on.
6. Close battery cover (use a flat edge to press one or both tabs inwards on door to assist with closing).
4.3 System Verification Check for Connected Features:
1. Step onto platform and confirm LED lights are fully red.
2. If lights are not fully red and instead are red with blue tips at ends, twist carabiner gate to wake up carabiner.
If lights do not go fully red, do Bluetooth pairing procedure found in 4.1 prior to moving to step 3.
3. Step off platform and confirm lights go off.
4. Step back on platform and confirm lights go on and are fully red.
5. Tie off carabiner to metal D-ring and confirm lights flash green then go off.
6. Remove D-ring from carabiner and confirm lights go red.

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5. Troubleshooting
5.1 Flowcharts for Safety Management:
The LED lights don't light up when I step on the OP
Is the OP power turned on?
Is the carabiner anchored to
something metal?
Is the power connector on the
sensor box screwed in fully?
Are the LED strips plugged
into the sensor box?
Is the power connector broken
off or seem damaged?
Yes, OP is powered on.
No, carabiner is not anchored.
Yes, power connector is
fully screwed in.
Yes, LED strips are plugged in.
No, the power connector looks
normal and undamaged.
Reset the carabiner baseline:
Twist the carabiner gate
5-6 times and look for a
green flashing light. Look for
momentary green flashing on
carabiner's diagnostic LED light.
Yes, the connector looks
damaged. RED TAG
No change, RED TAG
No, turned on OP power.
Problem resolved!
Yes, removed carabiner from
anchor. Problem resolved!
No, power connector wasn't
screwed in. Problem resolved!
No, plugged in LED strips.
Problem resolved!
Problem resolved!
“RED TAG” means to conspicuously label the device and equipment for examination/repair by an authorized and trained person