Aaeon PCM-5896 User manual

PCM-5896
All-in-One Super7 Single Board
Computer with LCD, Ethernet,
Audio, & 4 COMs

FCC STATEMENT
THISDEVICECOMPLIESWITHPART15FCCRULES.
OPERATIONISSUBJECTTO THEFOLLOWINGTWO
CONDITIONS:(1)THISDEVICEMAYNOTCAUSEHARM-
FULINTERFERENCE.(2)THISDEVICEMUSTACCEPTANY
INTERFERENCERECEIVEDINCLUDINGINTERFERENCE
THATMAYCAUSE UNDESIRED OPERATION.
THIS EQUIPMENT HAS BEEN TESTED AND FOUND TO
COMPLY WITH THE LIMITS FOR A CLASS "A" DIGITAL
DEVICE, PURSUANT TO PART 15 OF THE FCC RULES.
THESE LIMITS ARE DESIGNED TO PROVIDE REASON-
ABLE PROTECTION AGAINTST HARMFUL INTERFER-
ENCEWHEN THE EQUIPMENT IS OPERATED IN A
COMMERCIAL ENVIRONMENT. THIS EQUIPMENT
GENERATES,USES, AND CAN RADIATE RADIO FRE-
QUENCY ENERGYAND, IFNOTINSTATLLEDANDUSED
IN ACCORDANCEWITH THE INSTRUCTION MANUAL,
MAY CAUSE HARMFUL INTERFERENCE TO RADIO
COMMUNICATIONS.OPERATION OF THIS EQUIPMENT
IN A RESIDENTIALAREA IS LIKELY TO CAUSE HARM-
FUL INTERFERENCE IN WHICH CASE THE USER WILL
BE REQUIRED TOCORRECT THE INTERFERENCE AT HIS
OWN EXPENSE.

Copyright Notice
This document is copyrighted, 1999. All rights are reserved. The
original manufacturer reserves the right to make improvements to
the products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated, or
transmitted in any form or by any means without the prior written
permission of the original manufacturer. Information provided in
this manual is intended to be accurate and reliable. However, the
original manufacturer assumes no responsibility for its use, nor for
any infringements upon the rights of third parties which may result
from its use.
Acknowledgements
AMD is a trademark of Advanced Micro Devices, Inc.
AMI is a trademark of American Megatrends, Inc.
Award is a trademark of Award Software International, Inc.
Cyrixisa trademark ofCyrixCorporation.
IBM, PC/AT, PS/2, and VGA are trademarks of International
Business Machines Corporation.
Intel and Pentium II are trademarks of Intel Corporation.
Microsoft Windows ® is a registered trademark of Microsoft Corp.
SMC is a trademark of Standard Microsystems Corporation.
RTLis a trademarkof Realtek Semi-ConductorCo., Ltd.
C&T is a trademark of Chips and Technologies, Inc.
UMC is a trademark of United Microelectronics Corporation.
ITE is a trademark of Integrated Technology Express, Inc.
SiS is a trademark of Silicon Integrated Systems Corp.
VIA is a trademark of VIA Technology, Inc.
All other product names or trademarks are properties of their
respective owners.
PartNo. 2047589606 Manual PCM-5896 7th Edition
Prepared in Taiwan June 2000

A Message to the Customer
AAEON Customer Services
Each and every AAEON product is built to the most exacting
specifications to ensure reliable performance in the harsh and
demanding conditions typical of industrial environments. Whether
your new AAEON equipment is destined for the laboratory or the
factory floor, you can be assured that your product will provide the
reliability and ease of operation for which the name AAEON has
come to be known.
Your satisfaction is our primary concern. Here is a guide to
AAEON’s customer services. To ensure you get the full benefit of
our services, please follow the instructions below carefully.
Technical Support
We want you to get the maximum performance from your products.
So if you run into technical difficulties, we are here to help. For the
most frequently asked questions, you can easily find answers in
your product documentation. These answers are normally a lot
more detailed than the ones we can give over the phone.
So please consult this manual first. If you still cannot find the
answer, gather all the information or questions that apply to your
problem, and with the product close at hand, call your dealer. Our
dealers are well trained and ready to give you the support you need
to get the most from your AAEON products. In fact, most problems
reported are minor and are able to be easily solved over the phone.
In addition, free technical support is available from AAEON
engineers every business day. We are always ready to give advice
on application requirements or specific information on the installa-
tion and operation of any of our products.

Product Warranty
AAEON warrants to you, the original purchaser, that each of its
products will be free from defects in materials and workmanship for
one year from the date of purchase.
This warranty does not apply to any products which have been
repaired or altered by persons other than repair personnel autho-
rized by AAEON, or which have been subject to misuse, abuse,
accident or improper installation. AAEON assumes no liability
under the terms of this warranty as a consequence of such events.
Because of AAEON’s high quality-control standards and rigorous
testing, most of our customers never need to use our repair service.
If an AAEON product is defective, it will be repaired or replaced at
no charge during the warranty period. For out-of-warranty repairs,
you will be billed according to the cost of replacement materials,
service time, and freight. Please consult your dealer for more
details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For
example, CPU type and speed, AAEON products used, other
hardware and software used, etc.) Note anything abnormal and
list any on-screen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your
manual, product, and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA
(return material authorization) number from your dealer. This
allows us to process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repair
and Replacement Order Card and a photocopy proof of pur-
chase date (such as your sales receipt) in a shippable container.
A product returned without proof of the purchase date is not
eligible for warranty service.
5. Write the RMA number visibly on the outside of the package
and ship it prepaid to your dealer.

Packing list
Before you begin installing your card, please make sure that the
following materials have been shipped:
• 1PCM-5896All-in-OneSingle Board Computer
• 1Quick InstallationGuide
• 1 CD-ROM contains the followings:
— User’s Manual (this manual in PDF file)
— Ethernet drivers and utilities
— VGA drivers and utilities
— Audio drivers and utilities
— Lastest BIOS (as of the CD-ROM was made)
The PCM-5896 requires several cables for operation. You can make
them yourself or pruchase an optioanl cable kit, PCM-10489-4 (P/N :
9979048910).
If any of these items are missing or damaged, contact your distri-
buitor or sales represntative immediately.

Notice
DearCustomer,
Thank you for purchasing the PCM-5896 board. This user’s manual
is designed to help you to get the most out of the PCM-5896,
please read it thoroughly before you install and use the board. The
product that you have purchased comes with an two-year limited
warranty, but AAEON will not be responsible for misuse of the
product. Therefore, we strongly urge you to first read the manual
before using the product.
To receive the lastest version of the user manual, please visit our
Web site at:
http://www.aaeon.com

Contents
Chapter 1: General Information.......................1
Introduction .... ................................................................. 2
Features ................................................................................... 3
Specifications .......................................................................... 4
Board layout ........................................................................... 7
Boarddimensions ................................................................... 8
Chapter 2: Installaion ..........................................9
Jumpersand connectors ...................................................... 10
Locating jumpers (Component Side).................................. 12
Locatting jumpers (Solder Side) ......................................... 13
Locating connectors ............................................................. 14
Settingjumpers ..................................................................... 15
CPUinstalling andupgrading ............................................. 16
InstallingDRAM (DIMMs) ................................................. 17
ClearCMOS (J2).................................................................. 18
DOC address select (J3) ....................................................... 19
ATX Soft-Power Switchconnector(J4) .............................. 20
COM2 RS-232/422/485 select (J6, J11) ............................... 20
LCD clock signal select (J7) ................................................ 21
LCD driving voltage select (J8) ........................................... 21
COM3/COM4 RI pim voltage select (J10, J5) ................... 22
Audio output select (J12)..................................................... 22
CPU Vio select (J13)............................................................. 23
Level 2 cache select (J16) ..................................................... 23
S1 (2~6) CPU Vcore select ................................................... 24
S3 (1~3) CPU clock select .................................................... 25
S3 (4~6) / J14 CPU freguency ratio..................................... 26
Power connectors (CN8, CN1) ............................................ 27
ATX power connector (CN8) ................................................. 27
CPU fan power connector (CN1) ........................................... 27
USB connector (CN3)........................................................... 28

IDEhard driveconnector(CN5) ......................................... 29
IDE hard drive connector (CN5) ............................................ 30
Front panel connector (CN6)............................................... 31
IrDAconnector (CN7).......................................................... 32
Display connectors (CN9, CN12) ........................................ 33
VGAdisplay connector (CN12).............................................. 33
LCD connector (CN9) ............................................................ 34
CD Audio connector (CN10) ............................................... 35
Keyboard and mouse connector (CN11) ............................ 35
Audio connector (CN13)...................................................... 36
Parallel port connector (CN14) ........................................... 37
Parallel port IRQ1................................................................... 37
Parallel port connector table (CN14) ...................................... 37
100Base-TxEhternetconnector (CN15) ............................. 38
Serialports (CN16)............................................................... 39
COM 1-4 RS-232/422/485 serial ports (CN16) ...................... 39
Floppy drive connector (CN17) ........................................... 40
Connecting thefloppy drive .................................................... 40
Floppy drive connector (CN17) .............................................. 41
EthernetLED signal connectors(LED1) ............................ 42
DiskOnChip socket (U23) .................................................... 43
DiskOnChip (DOC) 2000 Installation ................................ 44
Chapter 3: Award BIOS Setup ............................45
Startingsetup ........................................................................ 46
Setup keys ............................................................................. 47
Gettinghelp........................................................................... 48
In case of problem .................................................................. 48
Main setup menu .................................................................. 49
StandardCMOS setup ......................................................... 51
BIOSfeatures setup.............................................................. 58
CHIPSETfeaturessetup ...................................................... 62
Powrmanagement setup ...................................................... 65

PNP/PCI configuration setup .............................................. 69
Load BIOS defaults/Load setup defaults ........................... 72
Load setup defaults .............................................................. 73
Integratedperipheralssetup ................................................ 74
Supervisor/Userpasswordsetting........................................ 77
IDE HDD auto detection...................................................... 79
Save & exit setup .................................................................. 80
Exitwithout saving ............................................................... 81
Chapter 4: C&T 69000 Flat Panel/CRT controller
Display Drivers and Utilities .........83
Software drives .................................................................... 84
Hardware configuration ..........................................................84
Necessary prerequisites ..........................................................85
Before you begin .....................................................................85
Windows 95 .......................................................................... 86
Driverinstallation ....................................................................86
Windows NT 3.1 .................................................................. 94
Driverinstallation ....................................................................94
Windows NT 3.51................................................................ 97
Driverinstallation ....................................................................97
Windows NT 4.0 .................................................................. 98
Driverinstallation ....................................................................98
Chapter 5: Ethernet Software Configuration...
.........................................................99
Ethernet software configuration .....................................100
Chapter 6: Audio Setup ..................................101
Introduction .......................................................................102
Setting Up in Windows 95................................................102
Installing the Drivers and the Application .............................103
Setting Up in NT 4.0 .........................................................105
Installing the Audio Drivers...................................................105
Driverinstallation ..................................................................105

Appendix A: Programming the Watchdog Timer
107
Programmingthe watchdog timer..................................... 108
How to set the watchdog timer ............................................. 108
Demo Program ..................................................................... 109
Appendix B: Installing PC/104 Modules ...........111
Installing PC/104 modules ..................................................112
Appendix c: Optional Extras ............................ 115
PCM-10489-4WiringKit ....................................................116
Optional USB Cable............................................................117

Chapter 1 General Information 1
1
General
Information
This chapter gives background informa-
tion on the mainboard.
Sections include:
• Board specifications
• Layout and dimensions
CHAPTER

2PCM-5896 User Manual
Introduction
ThePCM-5896is an all-in-onemulti-mediaSuper7 (Pentium)
processor based single board computer (SBC) with a 32-bit PCI
audiocontroller, aPCI FlatPanel controller,a PCI 100Base-Tx
Ethernet interface, and one PCI expansion slot. With 100MHz
system bus, the PCM-5896 achieves outstanding performance that
surpasses any other SBC in its class. In addition, the onboard SSD
interface supports M-systems DiskOnChip 2000 series, memory
capacity from 2 MB to 144 MB. This compact (only 5.75"“ x 8")
unit offers all the functions of a single board industrial computer,
but still fits in the space of a CD-ROM drive.
On-board features include four serial ports (three RS-232, one RS-
232/422/485),onemulti-modeparallel(ECP/EPP/SPP)port, connec-
tor for two USB (Universal Serial Bus) ports, a floppy drive
controller, and a keyboard/PS/2 mouse interface. The built-in high
speed PCI IDE controller supports Ultra DMA/33 mode. Up to two
IDE devices can be connected, including large hard disks, CD-
ROM drives, and tape backup drives, etc.
ThePCM-5896 alsofeatures power management to minimizepower
consumption. It complies with the ACPI standard and supports
three types of power saving features: Doze mode, Standby mode,
and Suspend mode. In addition, the board's watchdog timer can
automatically reset the system or generate an interrupt in case the
system stops due to a program bug or EMI.
Highly integrated multi-media SBC
ThePCM-5896 isa highly integrated multi-media SBCthat com-
bines audio, video, and network functions on a CD-ROM drive size
single computer board. It provides 32-bit half-duplex, 16-bit full-
duplex, PCI 3D audio and up to 1024 x 768 resolution @ 64K colors
with on-chip 2MB SDRAM display memory. Major onboard
devices adopt PCI technology to achieve outstanding computing
performance.

Chapter 1 General Information 3
Features
• SupportsIntelP54C/P55C/Tillamook,AMDK6-2/K6,Cyrix6x86MX/M
II, and IDT Winchip (With system bus frequencies up to 100MHz)
•DiskOnChip (SSD) up to144MB
•64-bit PCI-bus SVGA/LCDcontroller supportsLCD & CRT display
• 100Base-Tx Ethernet interface, supports Remote Boot ROM function.
• 32-bit audio interface, Sound Blaster Pro compatible
• Supports Bus Master and Ultra DMA/33 IDE devices
•Three RS-232 andone RS-232/422/485 serialports
•USB interface,PCI slot,and PC/104connector forflexible expansion
capabilities

4PCM-5896 User Manual
Specifications
Standard SBC Functions
•CPU:IntelPentiumMMX166~266MHz,AMD K6-2266~400MHz,
Cyrix M II 233~300 MHz (With system bus frequencies up to 100MHz)
•CPUsocket: Intel Socket 7
•BIOS:Award 256KB Flash BIOS
•Chipset:ALi1541/1543
•I/OChipset:ALi 1543/ITEIT8661F. Full16-bitI/Odecoded
•L2Cache: Onboard 512KB pipeline burst level two Cache
•Memory: Onboard one 168-pin DIMM socket supports up to
128Mbytes SDRAM
•EnhancedIDE: Support up to two IDE devices. Supports Ultra DMA/
33 mode with data transfer rate up to 33MB/sec.
•FDDinterface: Supports up to two floppy disk drives, 5.25" (360KB
and1.2MB) and /or3.5"(720KB, 1.44MB, and2.88MB)
•Parallelport: One bi-directional parallel port. Supports SPP, ECP, and
EPP modes
•Serialports: Three RS-232and one RS-232/422/485serial ports.
Ports can be configured as COM1, COM2, COM3, COM4, or disabled
individually. (16C550 equivalent)
•IRinterface:Supports one IrDATx/Rx header
•Keyboard/mouseconnector: 8pin connector supports PC/AT keyboard
and PS/2 mouse
•USB connectors: 4 x 2 header onboard supports dual USB ports
•Battery: Lithium battery for data retention of up to 10 years (under
normal condition)
•WatchdogTimer: Can generate a system reset, IRQ15, or NMI.
Support software selectable timeout interval. (2 sec. ~ 255 sec., 1 sec./
step)
•DMA: 7DMA channels (8237 equivalent)

Chapter 1 General Information 5
•Interrupt: 15 interruptlevels(8259 equivalent)
•Power management: Supports ATX power supply. Supports PC97,
LAN wake up, and modem ring-in functions. I/O peripheral devices
support power saving and doze/standby/suspend modes. APM 1.2
compliant
• H/W status monitoring: Winbond W83781D H/W status monitoring
IC supports power supply voltage and temperatures monitoring
Flat Panel/CRT Interface
•Chipset:C&T69000
•Displaymemory:Built-in2MBSDRAM
• Displaytype: Supports non-interlaced CRT and LCD (TFT, DSTN, and
Mono) displays. Can display both CRT and Flat Panel simultaneously
•Resolution: Up to 1024x768@64K colors
PCI Sound Interface
•Chipset: CreativeEnsoniqES1373
•Wave-Tablesynthesis: 32-Voice Polyphonyandmulti-timbral capability
•3D audio: Supports for Microsoft DirectSound and DirectSound 3D
audio technology in two-speaker mode (requires Microsoft Direct
Sound 3D supported software titles)
•16-bit stereodigital audio: Full-duplex support enables simultaneous
record and playback for Internet communications software
Ethernet Interface
•Chipset: ReltekRTL8139A100Base-TxFast Ethernet controller
•Ethernet interface:100Base-TxRJ-45 connector.Optional Remote
Boot ROM function
SSD Interface
One 32-pin DIP socket supports M-systems DiskOnChip 2000 Series
up to 144MB

6PCM-5896 User Manual
ExpansionSlots
• PC/104 connector: One 16-bit 104-pin connector onboard
•PCI slot: One 32-bit PCI slot onboard
Mechanical and Environmental
•Powersupplyvoltage:+5V(4.75Vto5.25V),
+12V (11.4V to 12.6V)
•Typicalpowerrequirement:[email protected]
•Operating temperature:32to 140o F (0to60oC)
•Boardsize:8"(L)x5.75"(W)(203mmx146mm)
•Weight:1.2 lb.(0.5Kg)

Chapter 1 General Information 7
Board layout

8PCM-5896 User Manual
5.08 40.64 97.16
100.97
119.38
3.56
174.63
177.17
193.04
203.20
198.12
5.08
9.53
135.89
95.25
146.05 140.97
Board dimensions
PCM-5896 dimensions
dimensions in mm