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ABB A150-M67 User manual

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ABB Turbocharging
Operation Manual
A150-M67
HT595855 English
Original Operation Manual
Chapter Document-ID
1 Introduction HZTL4005_EN_G
2 Safety HZTL4022_EN_E
3 Safety data sheet HT595855
4 Product description HZTL4032_EN_P
Operating limits and replacement intervals
The recommended replacement intervals and the corresponding operating limits in chapter 3 are jointly defined
with the enginebuilder. This information is specific to the product.
Non-observance of the recommended replacement intervals and the operating limits increases the risk of unpre-
dictable component failures.
Operation Manual / 1 Introduction
Table of contents
© Copyright 2020 ABB. All rights reserved. HZTL4005_EN Rev.G March 2020
Introduction
1 Introduction............................................................................................................ 2
1.1 Purpose of the manual.................................................................................................. 2
1.2 Symbols, definitions...................................................................................................... 3
1.3 Storage of new turbochargers and spare parts...................................................... 5
1.4 Contact information...................................................................................................... 7
Operation Manual / 1 Introduction
1 Introduction / 1.1 Purpose of the manual
© Copyright 2020 ABB. All rights reserved. HZTL4005_EN Rev.G March 2020
1 Introduction
1.1 Purpose of the manual
Fig.1: Serial number (01) on the rating plate
This Operation Manual belongs to the turbocharger with the identical serial number (01), see
chapter 3 (Safety data sheet) and the rating plate on the turbocharger.
Operation Manual
The Operation Manual explains the turbocharger and contains instructions for safe opera-
tion.
The Operation Manual is a complement to and expansion of existing national regulations for
occupational safety, accident prevention and environmental protection.
Target group
The Operation Manual is aimed at engineers and trained mechanics responsible for the
proper operation of the engine and for the turbocharger connected to it.
Availability of the Operation Manual
The Operation Manual must be available where the turbocharger is used.
All persons operating or working on the turbocharger must have read and fully understood
the Operation Manual.
Page 2 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.2 Symbols, definitions
© Copyright 2020 ABB. All rights reserved. HZTL4005_EN Rev.G March 2020
1.2 Symbols, definitions
Symbols
The following symbols are used in this document:
uIndicates an action step.
1. Indicates a numbered action step.
→Refers to a page number
Definition of Note
NOTICE
Note
The note provides advice which facilitates the work.
Definition of mandatory signs
Mandatory signs show the protective equipment to be worn for a task. The mandatory signs
are described in chapter Safety and must be complied with.
Definition of Caution / Warning
Caution and warning signs are described in chapter Safety.
ABB Turbocharging
ABB Switzerland Ltd, Turbocharging is identified as ABB Turbocharging or as ABB Turbo Sys-
tems in this document.
Official service stations of ABB Turbocharging
Official service stations are regularly audited and certified by ABB Turbocharging. See also
chapter Contact information →7.
Page 3 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.2 Symbols, definitions
© Copyright 2020 ABB. All rights reserved. HZTL4005_EN Rev.G March 2020
Definition of pictograms
The following pictograms can occur in this document. These point out actions that must be
taken in accordance with the meaning of the relevant pictogram.
Pictogram Meaning
Tighten with specified torque
Tighten over specified tightening angle
Hand-tight, tighten without tools
Oil
Apply screw locking paste (e.g. Loctite)
Apply high-temperature grease
Apply other paste in accordance with specifications
Oil free, grease free and dry
Affix
Measure
Note
Visually inspect
Please note text for numbered work step.
See document
Dispose of in an environmentally compatible, professional way and in compliance
with locally applicable regulations.
Table1: Definition of pictograms
Page 4 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.3 Storage of new turbochargers and spare parts
© Copyright 2020 ABB. All rights reserved. HZTL4005_EN Rev.G March 2020
1.3 Storage of new turbochargers and spare parts
Storage of new turbochargers and spare parts up to 6 months
New turbochargers and spare parts can be stored in sealed packaging without additional
mothballing measures for up to 6months from the date of delivery (marked by the VCI label
on the package).
Fig.2: Volatile Corrosion Inhibitor (VCI)
Only dry rooms in which the relative humidity is between 40…70 % and no condensation can
form are suitable for storage.
Storage of new turbochargers and spare parts for more than 6 months
WARNING
Protection of health when handling VCIs
VCI products are not hazardous in the sense of the Hazardous Substances
Ordinance. Nevertheless, the following points are to be observed when
handling VCIs:
uObserve specifications in the safety data sheet
uEnsure good room ventilation.
uDo not eat, drink or keep food at the workplace while working with VCIs.
uClean hands and face after working with VCIs.
uFor further information refer to www.branopac.com.
Wear safety gloves to protect against mechanical hazards.
The following mothballing measures are required every 6months:
uOpen the package.
uRemove the VCI corrosion protection emitter from the package and replace it with a new,
identical VCI corrosion protection emitter. New VCI corrosion protection emitters can be
obtained at www.branopac.com.
uDispose of the old VCI corrosion protection emitter in an environmentally compatible
manner, professionally and in accordance with local regulations.
uSeal the package. The better the external seal is designed, the more permanent the pro-
tection.
Page 5 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.3 Storage of new turbochargers and spare parts
© Copyright 2020 ABB. All rights reserved. HZTL4005_EN Rev.G March 2020
Long-term storage of turbochargers
The turbochargers will be prepared for prolonged storage by ABB Turbo Systems on re-
quest. The package is equipped with a hygrometer (see illustration).
Fig.3: Package with hygrometer
The following measures are required every 6months:
uCheck the hygrometer(02) in the sight-glass. There is an opening(01) in the wooden
crate which allows this check to be carried out. When the display field has changed colour
at the 70% level, the maximum permissible humidity has been exceeded. In this case the
turbocharger must be inspected by an ABB Turbocharging Service Station and repacked.
uInspect the package for damage. If the package is damaged, the turbocharger must be in-
spected by an ABB Turbocharging Service Station and repacked.
After every 3 years the following work steps must be performed by an ABB Turbocharging
Service Station:
¡Inspect the components
¡Replace the desiccant agent
¡Repackage the components.
If the 70% display field of the hygrometer(02) has not changed colour and the package is
undamaged, the turbocharger can be placed into operation without any prior testing by an
ABB Turbocharging Service Station.
Unpacking turbochargers
The corrosion protection effect ends after the material is unpacked from the VCI package.
To avoid the formation of condensation, the surroundings and the content of the package
must have the same temperature during unpacking.
Page 6 / 7
Operation Manual / 1 Introduction
1 Introduction / 1.4 Contact information
© Copyright 2020 ABB. All rights reserved. HZTL4005_EN Rev.G March 2020
1.4 Contact information
Contact information for the ABB Turbocharging Service Stations is available online.
uScan the QR code to access our website.
ABB Switzerland Ltd, Turbocharging
Bruggerstrasse 71a
CH-5401 Baden
Switzerland
www.abb.com/turbocharging
Page 7 / 7