ABB Integritas 24V-C User manual

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Page 1
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IntegritasTM 24V-C / 24V
LM2500 24V CONTROL / FIRE & GAS
(Control Converter Option)
Floor Charger / Converter Control, Fire & Gas
Read and follow all safety statements, warnings, and precautions in this guide.
IFC2017 125Vdc Control / Fire & Gas Floor Charger include the following: (See page 20 and 21 for available options)
G002 - 2133 X 605 X 605mm (H X W X D) Bolted Cabinet with door - Grey
G094 - 24Vdc FIRE & GAS/300A, 380-480VAC, 3W+N+PE, 50/60Hz,
(1) 70A AC Input Bulk Breaker, (3) 30A Rectifier Input Breakers, and SPD 24Vdc CONTROL/600A, 4 Input (2A & 2B)
DIN Style Dual Level Terminal Blocks, A/B DC Input Distribution Panel w/ (12) 15A, 2-Pole 13mm DIN Converter Input
Breakers
G453 - 24Vdc Control, (1) 80 - 250Adc Bulk Load Breaker, (1) 80-250A Battery Breaker, (16) DIN Breaker slots 24Vdc
Fire & Gas, (1) 80 - 250Adc Bulk Load Breaker, (1) 80-250A Battery Breaker, (8) DIN Breaker slots
G601 (3) – 24VDc; Pulsar Controller
G800 – G809 DC Load Circuit Breaker, 13mm 2Pole DIN, No Aux Alarm SW 5A – 63A
G821 – G828 DC Load Circuit Breaker, Bulk (Large Frame), 80A - 250Adc
G821 – G828 DC Load Circuit Breaker, Bulk (Large Frame), 80A - 250Ad
G911 – G918 DC Battery Circuit Breaker, Bulk (Large Frame), 80A - 250Adc
24V DC busses are floating - not referenced to ground.

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Precautions
a) Remove watches, rings, or other metal objects.
b) Do not lay tools or metal parts on top of batteries.
c) Use tools with insulated handles.
d) Disconnect charging source and load prior to
installing or maintaining the battery.
e) Wear rubber gloves and boots.
f) Remove battery grounds during installation and
maintenance to reduce the likelihood of shock.
g) Remove the connection from ground if any part of the
battery is determined to be grounded.
Install, service, and operate equipment and batteries ONLY BY PROFESSIONAL, SKILLED AND QUALIFIED
PERSONNEL who have the necessary knowledge and practical experience with electrical equipment and who
understand the hazards that can arise when working on this type of equipment.
• Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be
connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power from
the bus. See “Cautions” listed below before handling batteries.
• Batteries may produce explosive gas. Do not create arcs, smoke, or use an open flame in the vicinity.
• Do not disconnect permanent bonding connections unless all power inputs are disconnected.
• Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be
possible.
• Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and voltages
are present in the unit and on the interface cables and connectors that can shock or cause serious injury.
• Use safe lifting practices. The equipment is heavy. Lifting devices are recommended.
• Use the following precautions in addition to proper job training and safety procedures:
• Use only properly insulated tools.
• Remove all metallic objects (key chains, glasses, rings, watches, or other jewellery).
• Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate. Disconnect all
power input before servicing the equipment. Check for multiple power inputs.
• Wear safety glasses.
• Follow Personal Protective Equipment requirements: customer specified, site specific, or general as appropriate.
• Test Circuits before touching. Always be aware of potential hazards before servicing equipment.
• Identify exposed hazardous electrical potentials on connectors, wiring, etc.
• Avoid contacting circuits when removing or replacing covers;
• Use a personal ESD strap when accessing or removing electronic components.
• Follow all warning and precautionary battery instructions, including proper replacement and disposal procedures, to
minimize risk of injury. External batteries, if applicable, are to be installed in accordance with all national and local rules
and regulations, including CEC, part 1.
• Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems,
including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices,
such as pacemakers. Effects decrease with distance.
• Always replace batteries with the same type and number of batteries per string.
• Caution – Never dispose of batteries in a fire as they can explode. Always dispose of properly.
• Caution – Never mutilate batteries as they can release toxic electrolyte.
• Caution – A battery can present a risk of electrical shock and high short-circuit current. Contact with any part of a
grounded battery can result in electrical shock. The following precautions should be observed when working on batteries:

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Information – Tools Required
a) Cable Crimper
b) Torque Wrench (0-240 in-lbs/28 Nm)
c) Sockets – Inch & Metric
d) Wire cutters & Strippers
e) Screw Drivers – Flat & 2 Phillips
1. Clearance: rear - 3” (76 mm) to wall or surface min,
front - 25"(635 mm) door swing, side -none.
2. Place the Cabinet in position for installation.
3. Mark anchor locations, move cabinet and drill anchor
holes.
4. Relocate cabinet and install and torque floor anchors
per manufacturers specification.
1.External Cabinet: 2-hole ground lug landing - 5/16” on 1” centers
(single hole mechanical lug option provided) - Minimum 6 AWG recommended.
The Integritas plant includes an internal copper ground bar that will be pre-wired to the ground connections of the
rectifier shelves, GFI’s and SPD’s. External grounding of the system should be made from this connection. Access
to the grounding bar is through the removeable rear or side panels. 2-hole ground lug landing - 5/16” on 1” centers
(single hole mechanical lug option provided) - Minimum 6 AWG recommended. Ground Bar: ¼ x 20, on 5/8” centers,
hardware provided
Step 1 – Position and Secure the cabinet
Step 2 - Ground the Cabinet

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Step 3 - Connect 415Vac, Three Phase, 70Aac, 4 Wire +PE, AC Input
(24V FIRE AND GAS)
Danger: Shock Hazard —Turn OFF and Lock-Out Tag-Out the AC source before making AC connections.
Follow all local and national wiring rules.
The Fire & Gas Chargers’ AC input is through the AC Cable Entry Panel in the cabinet top. (See illustration in Step 2)
Punch appropriate size holes in top cover. Recommended minimum wire size is 6 AWG (25 mm²).
Caution: Ensure that wires do not contact sharp or rough surfaces that may damage insulation and cause a short
circuit.
Caution: This cabinet contains DC/DC Converters. Output voltage may be present without input AC being applied.
Verify all AC breakers are off—external AC feed breakers and Cabinet AC breakers
1. Remove AC Panel front cover—4 screws—5/16 socket.
2. Verify AC voltage matches AC Input per Charger Label on the front door with a meter.
3. Bring AC wires of each feed into the AC Input Box in conduit. Minimum recommended wire size is 6AWG (25mm²).
4. Connect Ground wire of input feed (green /green-yellow) with suitable lug to the ground lug landing—6 AWG (25mm²)
minimum recommended. Lug landing—5/16” studs on 1” centers (lug not provided).
5. Torque to 120 in-lb. (13.6 Nm)
6. Connect each AC wire (L1, L2, L3, N) to its breaker terminal.
7. AC terminal connections are labeled at each position— L1, L2, L3,N
8. Strip 1/2” (12mm) - application of ferrule recommended.
a. Insert into breaker terminal.
b. Torque (1/8” hex) to 48 in-lb. (5.4 Nm) for 6 AWG.
c. Pull wire to verify.
9. Reinstall AC Panel front cover – 4 screws.

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Step 4 – Connect Control, Fire &Gas Primary Loads, Fire & Gas Battery String and
Supplemental Load Breakers
This Distribution Panel is configured for Control 150Adc Primary Load, Fire & Gas 80Adc Battery breaker, and 80Adc
Primary Load Breaker. The Internal wiring connections for all breakers are to copper bus attached to each breaker. A
300Adc shunt allows us monitoring of the F&G by the plant controller. Field Mounting hardware, M10 lug landings,
(less lugs) are provided for each connection. All cabling is through the DC Cable Entry Panel in the top of the
cabinet.
Caution: When cable penetrating cabinet chambers, ensure that wires do not contact sharp or rough surfaces that
may damage insulation and cause a short circuit.
1. Verify all DC Panel breakers are off.
2. Remove DC Panel cover (8 screws).
3. Remove DC Cable Entry Panel at top
of cabinet (4 screws - 5/16” socket).
4. Punch appropriate size holes in the
DC Cable Entry Panel for both Control
and Fire & Gas Primary Load, Battery,
Ancillary Load, and signal & alarm
cables. Punch additional holes for
future use and install hole covers in
unused holes. (Recommended)
5. Route all cables carefully through
cabinet. Use cable ties and
integrated cable management
features.
6. Verify polarity of loads. Connect load
cables only to charger connections of
the same polarity.
7. Connect Primary Loads if present.
Control side connections are to
terminal blocks with single hole M10
lug landings. (Lugs not provided).
Connect positive and negative cables
to the Primary Load breaker terminal
blocks. Minimum recommended wire
size is 4/0 (107mm²).
8. Verify polarity of external batteries
for the F&G. Connect only to charger
connections of the same polarity.
Connections are to terminal blocks
with single hole M10 lug landings.
(Lugs not provided). Recommended
wire size is 4/0 (107 mm²).
9. Confirm torque for all large frame
breaker connections to 140 in-lb. (16
Nm).

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Step 5 – AC Distribution – 3 Phase Fire & Gas Rectifier Breakers w/Input AC
Surge Protection
The Integritas Floor Charger is equipped with three (3), 20Amp, 1P AC input distribution breakers (CB1 – CB3) to
provide additional protection and on/off functionality to the Fire & Gas side rectifiers. Each breaker protects one
rectifier module. The breakers are factory wired.
This panel includes a Class 2 AC surge protection device. The 3-phase SPD module is field replaceable. The module
is monitored for health through your System controller. See Spares for additional information.
AC SAPD AC Input Breakers
Rectifiers 1,2,3
Shown with front cover removed
Danger: Shock Hazard—Turn OFF and Lock-Out Tag-Out the AC source before making AC connections. Follow all local and
national wiring rules.
Replacing SPD Modules
1. To replace an SPD module, verify all AC breakers are off—external AC feed breakers and Cabinet AC breakers.
2. Remove AC Panel front cover—4 screws—5/16 socket.
3. Firmly grasp the module and pull out from the individual module assembly with constant force. Replace the module by
pressing the module firmly into the DIN Rail module carrier.
4. Replace the AC Panel front cover—4 screws—5/16 socket. Restart the plant by engaging any external AC breakers, the plant
main AC breaker and the individual rectifier (charger) breakers.

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Step 6 Connecting 125Vdc Power from Charger Cabinets A and B
The 24VDC Control charger is equipped with a Converter A and a Converter B system. Each converter is comprised
of two converter shelves managed by its own controller. The system is configured to accept 125Vdc inputs from
two charger sources; Charger A and Charger B. Chargers A and B provide input power via A1, A2 and B1, B2 terminal
blocks located behind the removable panel directly below the upper 70Aac Input AC Panel. Charger A provides the
power to A1(+/-) and A2(+/-) while Charger B provides the power to B1(+/-) and B2(+/-).
Caution: When routing cables through cabinet chambers, ensure that wires do not contact sharp or rough surfaces
that may damage insulation and cause a short circuit.
1. Remove AC Panel front cover (4 screws—5/16 socket).
2. Route cables from the 125Vdc cabinets through the Top Access Panel.
3. Punch appropriate size holes in the DC Cable Entry Panel for the 125Vdc DC/DC converter inputs.
4. Punch additional holes for future use and install hole covers in unused holes. (Recommended)
5. Route all cables carefully through cabinet. Use cable ties and integrated cable management features.
6. Strip ends of A1, A2, B1 and B2 (+ / -) wires each to 7/16” (11mm). The application of a Ferrule is recommended.
7. Insert positive wires to lower positions and negative wires to upper positions.
8. Torque each connection to 20 in-lbs. (2.6 Nm).
Cables exit towards the cabinet read and route up
towards the cable access panel note Polarity .
NEGATIVE ON TOP
POSSITIVE ON BOTTOM

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Step 7 DC/DC Converter Input Feed Breakers
The 24V-C Control Charger is equipped with twelve (12) 2-Pole, 15ADC input feed breakers (CB1 – CB12). These
circuit breakers provide protection and on/off functionality to the converter modules. Each breaker provides
protection to one 24Vdc @ 100Adc converter module. Breakers are factory wired.
Circuit Breakers CB1 – CB3 are wired to Terminal Blocks A1+, A1- and are fed from Charger A. CB3 – CB6 are wired to
Terminal Blocks A2+, A2- and are fed from Charger A. Circuit breakers CB7 – CB9 are wired to Terminal Blocks B1+,
B1- and are fed from Charger B. Circuit Breakers CB10 – CB12 are wired to Terminal Blocks B2+, B2- and are fed
from Charger B.
Step 8 Control / Fire & Gas Supplemental Load Breakers
This Integritas Floor Charger can be equipped with (16) Control and (16) Fire & Gas optional Supplementary user
defined DC Breakers. These 13mm 2-Pole DIN breakers are located atop the large frame Bulk Load and Battery
Breakers in both vertical distribution panels. They’re shown in the view provided in “Step 4”. The following shows
the procedure for field installation of the load wires. The breakers can be equipped with 5A to 63A breakers and
can be factory or field installed.
Caution: Confirm wires do not contact sharp or rough surfaces that may damage insulation and cause a short
circuit.
1. Verify all DC Panel breakers are off.
2. Remove DC Panel cover (8 screws).

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Supplemental Load Breakers
1. Remove the DC Cable Entry Panel at top of cabinet (4 screws - 5/16” socket).
2. Punch appropriate size holes in the DC Cable Entry Panel for Ancillary Load and signal & alarm cables. As each load can
vary, always use cable sizes appropriate for the load current requirements.
3. Connect positive and negative cables to Supplementary Breakers. Verify proper polarity.
a. Strip ½” (12 mm) – application of ferrule recommended.
b. Insert cables into breaker terminals:
Positive cable into left breaker terminal.
Negative cable into right breaker terminal.
c. Torque to:
d. Pull wires to verify.
Recommended—Punch additional holes for future use and install hole covers in unused holes.
2 AWG (35 mm²) 35 in-lb. (4.0 Nm)
4 AWG (23 mm²) 28 in-lb. (3.2 Nm)
18 -6 AWG (1.1 mm² - 4.2 mm²) 20 in-lb. (2.3 Nm)
Note:
Breaker Polarity
Upper & Lower Control Side and Upper Fire & Gas Side
USER DEFINED BREAKERS

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Step 9 - Connect Controller Signals and Alarms
Connect per site engineering instructions.
See information: signals Connections for details.
Independent connections are on the front of the charger controller, behind a cover.
Route cables thru DC Cable Entry Panel, behind left front mounting rail, through wire port behind the left mounting
ear of the controller.
Leave 12” slack in cables to allow slide controller to be removed in the event replacement is needed.
Secure with wire ties as desired.
Alarm Wires
TB1, TB2, TB3, TB4, & TB6 Alarms – detachable blocks – Wire to site alarms and signals. See Information: Signal
Connections.
Strip – 0.35” (9mm), Torque – 2 in-lb. (0.25Nm)
LAN
LAN Ethernet LAN or Local PC connection
Temperature Probes
1-Wire Thermal Probes – Optional
Step 10 – Installing Rectifiers and Converters
Caution: The rectifier/converter latch is not a carrying handle.
1. Slide the rectifier/converter into the rectifier/converter slot approximately ¾ of the way.
2. Open the faceplate by sliding the latch to the left until the faceplate releases and swings outward.
3. Slide the rectifier/converter into the slot until it engages with the back of the shelf. Swing the faceplate closed to fully
seat the rectifier/converter. Verify the faceplate is latched.
4. Correct insertion of the rectifier/converter will automatically add the unit to the controllers’ inventory of units.
To remove a rectifier:
1. Open latch fully to release and remove.
2. Enter Inventory section of controller and remove hardware to clear alarm.

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Step 10 – Installing Rectifiers and Converters (Continued)
Slide the rectifier into the rectifier slot
approximately ¾ of the way
Open the faceplate by sliding the latch to
the left until the faceplate releases and
swings outward.
Slide the rectifier into the slot until it
engages with the back of the shelf.
Swing the faceplate closed to fully seat
the rectifier. Verify the faceplate is
latched.
Power Unit LEDs
LED Description
Norm Normal- Green
ACF AC input Failure - Red
Fail Rectifier Failure - Red
Fail Com. Failure - Blinking Red
Information – Rectifier Status LEDs
Power Unit LEDs
LED Description
Norm Normal- Green
IN F DC input Failure - Red
Fail Converter Failure - Red
Fail Comm. Failure - Blinking Red
Step 11 - Initial Start Up
1. Verity that AC and DC connections are complete and secure.
2. Ensure that the DC output breakers are OPEN.
3. CLOSE the battery breakers if the batteries are sufficiently charged, the Fire & Gas controller will begin to boot up.
4. Verity that at least one Rectifier and one Converter is fully installed in Step 8 above.
5. Turn on Fire & Gas Charger AC input breaker(s).
6. The rectifier(s) should start up and establish communications with the controller – that may take 1-2 minutes.
7. Turn on the Control DC input breaker(s).
8. The converter(s) should start up and establish communications with their controller(s) – that may take 1-2 minutes.
9. Allow several minutes to elapese for the controller to establish communications with the rectifier and converter and clear
any initial alarms.

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Step 11 - Initial Start Up(Continued)
10. Verify all plant output voltages are correct, and that the value shown on the controller is accurate, by measuring the
voltage on the controller front [panel test points with a voltmeter. (Note that the voltage presented at the controller test
points is ONE HUNDREDTH of the actual output voltage.)
Controller Alarms: The display changes colors; Green = Normal, Amber = Minor Alarm, Red =
Charger Common/ Critical/ Major Alarm
Some alarms may occur during initial installation due to items being missing from this particular configuration; eg:
thermal probes not present, or Converters missing. To Clear these alarms:
Via Controller Display:
follow the menu path; Menu > Control/Operation > Clear Events or Uninstall Equipment.
1. Once there are no residual alarms, make any required adjustments to the default settings (output voltage, alarm
thresholds, battery information, etc.) in the controller for this installation per site engineering instructions.
2. Ensure that the Plant Float Voltage is within the acceptable float charge range per the battery manufacturer’s
specifications. If adjustment is needed, follow; Menu > Configuration > Float Settings >
3. Verify and edit these controller basic configuration parameters per site engineering instructions.
a. System Date, System Time
b. Site ID, Site Description
DHCP / Static IP Address is applicable
Step 12 – Apply Power to Load(s)
1. Verify DC output voltage with a meter on VDC+ and VDC– controller jacks behind cover.
2. Turn on load breaker.
3. Verify No Ground Fault alarm—Ground Fault Unit U LED is Green and F LED NOT Red (Normally Amber).
a. If LED [F] is Red, adjust values of resistance threshold down (R1 + R2). R1 adjusts in 10K ohm steps; R2 adjusts in 1K
ohm steps, 11K ohm typical for 125V systems.
b. Operate Test/Reset button after each adjustment.
If alarm continues, trouble shoot load and battery wiring accordingly

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Step 12 – Apply Power to Load(s) (Continued)
Step 13 - Configure Controller per Pulsar Plus Controller Family Product Manual
1. The Pulsar Plus Controller Family Product Manual includes steps and information that are not applicable to this system.
2. This system automatically configures Rectifier Parameters.
3. This system does not require configuring shelves or J code
Verify and edit these controller basic configuration parameters per site engineering instructions.
1. System Date, System Time
2. Site ID, Site Description
3. DHCP / Static IP Address
4. Battery configuration (Number of strings, number of cells per string, battery type)
5. Rectifier settings for attached battery (Float/Boost Setting, associated alarms- Battery on Discharge, High Voltage, Very
High Voltage, Very Low Voltage)
DC SPD and DC Ground Fault Detector Unit (shown vertical)

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Information – Alarm and Signal Connections
Standard Controller Alarm Output Defaults Pin
PCR_C Power Critical Alarm Return TB1.1
PCR Power Critical Alarm TB2.1
PMJ_C Power Major/charger Common Alarm Return TB1.2
PMJ Power Major/charger Common Alarm TB2.2
HV_C High DC Voltage Alarm Return TB1.3
HV High DC Voltage Alarm TB2.3
R1_C Rectifier Fail Alarm Return -R1 TB1.4
R1 Rectifier Fail Alarm - R1 TB2.4
R2_C AC Fail Alarm Return - R2 TB1.5
R2 AC Fail Alarm - R2 TB2.5
R3_C Very Low Voltage Alarm Return - R3 TB1.6
R3 Very Low Voltage Alarm - R3 TB2.6
R4_C Ground Fault Indicator Return - R4 TB1.7
R4 Ground Fault Indicator - R4 TB2.7
R5_C Surge Protection Fail Alarm Return - R5 TB1.8
R5 Surge Protection Fail Alarm - R5 TB2.8
R6_C Battery Test Active Return - R6 TB1.9
R6 Battery Test Active - R6 TB2.9
R7_C Check Battery Return – R7 TB1.10
R7 Check Battery – R7 TB2.10
Standard Controller Alarm Input Defaults Pin
Not Used TB3.1
Not Used TB3.2
Remote Group Standby TB4.1
Remote Group Standby Return TB4.2
Plant Baery Test TB5.1
Plant Baery Test Return TB5.2
Air Condioning Fail1TB6.1
Door Open1TB6.2
High External Ambient1TB6.3
Low External Ambient1TB6.4
Common Input Monitor Return1TB6.5
Information: Alarm Relay Jumpers and 1-Wire Data reference
Jumpers are located on the top of the controller. Remove DC Panel to access, behind the GFI/SPD panel. Alarm
Relay Jumper Factory Defaults are Open on Alarm.

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Information Controller Basic Information (Continued)
Basic Operation
View and change system parameters from the factory defaults via the front panel:
The main menu can be accessed using the Menu / Enter button
The basic menu structure for navigation is shown below:
Controller Front Panel Display and Controls
Front Panel Menu Structure – Overview
All user configurable parameters can be accessed from the front panel, however user convenience and visibility is
enhanced by access through the LAN port using the built-in web pages.
Configuration > Communication Ports > Network Settings > DHCP > mode, to SERVER
Once the LAN port is configured as a server, the laptop can be connected to the LAN port, using a standard
ethernet cable. Use a standard web browser to access the controller web pages at default IP address: 192.168.2.1
Warning: Do not connect LAN port to a network when set to Server mode. Set the controller LAN port to Client or
Static before connecting to the network. Static is the factory default setting and the typical setting for most
networks.

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Information Controller Basic Information (continued)
Once connected to the controller web server a log on screen should be visible:
Logon Screen – web view
Factory Default password is “Administrator” and should be used for initial logon. It is highly recommended that
one of the first activities should be to change the default password (s).
Home Page – Web View

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Spares List
Information – Rectifier and Converter Basic Information
Rectifier Input (50/60 Hz)
Output
Voltage
IR100ACR024ATEZ
24V
24V
Converter Input (DC) Output DC
Voltage Max. Current (Power) [Heat Loss]
R100DCC024ATEZ
24V
Ordering Code Description Application
150052771 IR100ACR024ATEZ Input, 100A Output
1600217830A IR100DCC24ATEZ Output
150050082 NE843G3 IND 24V S Controller 24Vdc Pulsar Controller
Ordering Code Description Application
1600093512A DTP873_AMBIENT
1600093513A DTP873_BATTERY Battery Terminal Thermal Probe Kit
8600142698P
Ordering Code Description Application
450048866 TD220Y4025RMN AC 3-phase Y Surge Arrestor Module Set
RU-320-25 SPD RPL PLUG DR 180 MCOV 25KVA UL 180V 3 phase Y Surge Arrestor Replacement
Module for L1, L2, and L3
RU-180-25 SPD RPL PLUG DR 325 MCOV 25KVA UL 275V 3 phase Y Surge Arrestor Replacement
Module for N
4600088250P PLT-SEC-T3-24-FM 2905223 24V DC Surge Arrestor Replacement Module

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Specifications and Application
• External Surge Protection Device (SPD) is required on all AC inputs.
• Equipment Safety is Approved in UL1449/IEC 60664-1 Installation Category II environments up to 50°C ambient.For
rectifier input voltages above 266VAC, the maximum output current and power are derated by 2.8% per °C for operating
ambient above 40°C.
• Equipment and subassembly ports:
1. Are suitable for connections to intra-building or unexposed wiring or cabling.
2. Can be connected to shielded intra-building cabling grounded at both ends.
• Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated
Ground Plane (Mesh-Bonding Network or Common Bonding Network).
• Installation Environment – Install where NEC applies.
Reference Documents
These documents are available at abbpowerconversion.com
Document Title
CC88815431 Pulsar Plus Controller Family Product Manual
8600228897P LM2500 125V Floor Mount Charger – Quick Start Guide “Charger A”
8600228917P LM2500 125V Floor Mount Charger – Quick Start Guide “Charger B”
8600228918P LM2500 24V Floor Mount Charger – Quick Start Guide “Control, Fire & Gas”

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Cabinet Sizes:
Group Code Descriptions
IFC2017G001 – 2133 x 605 x 605 Bolted cabinet with Door – Black
IFC2017G002 – 2133 x 605 x 605 Bolted cabinet with Door – Grey
24V Charger System Configurations:
24V CHARGER SYSTEM CONFIGURATIONS
052 400-480VAC, 3W+PE, 50-60HZ, (1) 70A BULK BREAKER, TRANSFORMER, (3) 63A BREAKERS AND
SPD, (MUST ALSO INCLUDE TRANFORMER WIRING GROUP)
(2) 24VDC OUTPUTS 300A
MAX (FIRE &GAS) 600A MAX
(CONTROL)
062 380-480VAC, 3W+N+PE, 50-60HZ, (2) 70A BULK BREAKERS, (9) 30A BREAKERS AND SPD
072 200-277VAC, L-L/N, 50-60HZ, (1) 70A BREAKER AND (1) 100A BULK BREAKERS, (9) 30A
BREAKERS AND SPD
094
24Vdc FIRE & GAS/300A, 380-480VAC, 3W+N+PE, 50/60Hz, (1) 70A AC Input Bulk Breaker, (3) 30A
Rectifier Input Breakers, and SPD 24Vdc CONTROL/600A, 4 Input (2A & 2B) DIN Style Dual Level
Terminal
Blocks, A/B DC Input Distribution Panel w/ (12) 15A, 2-Pole 13mm DIN Converter Input Breakers.
DC DISTRIBUTION PANELS
451 24V CONTROL: (2) 80-250A BREAKER SLOTS
24V FIRE AND GAS: (2) 80-250A BREAKER SLOTS
452 24V CONTROL: (2) 80-250A BREAKER SLOTS AND 8 DIN BREAKER SLOTS
24V FIRE AND GAS: (2) 80-250A BREAKER SLOTS AND 8 DIN BREAKER SLOTS
453 24V CONTROL: (2) 80-250A BREAKER SLOTS AND 16 DIN BREAKER SLOTS
24V FIRE AND GAS: (2) 80-250A BREAKER SLOTS AND 8 DIN BREAKER SLOTS
454 24V CONTROL: (3) 80-250A BREAKER SLOTS AND 8 DIN BREAKER SLOTS
24V FIRE AND GAS: (3) 80-250A BREAKER SLOTS AND 8 DIN BREAKER SLOTS
Pulsar Controller
Part Number Description
150050082 24VDC: PULSAR CONTROLLER
Distribution Panels:
Pulsar Plant Controllers: