ABB ACQ580-34 User manual

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ABB DRIVES FOR WATER
ACQ580-34 drive modules
Quick installation guide
English. . . . . . . . 3
Dansk . . . . . . . 17
Deutsch . . . . . . 23
Español . . . . . . 29
Suomi . . . . . . . 35
Français. . . . . . 41
Italiano. . . . . . . 47
Dutch . . . . . . . . 53
Polski. . . . . . . . 59
Português . . . . 65
Русский . . . . . . 71
Svenska. . . . . . 77
Türkçe . . . . . . . 83
中文 . . . . . . . . . 89
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List of related manuals
You can find manuals and other product documents in PDF format on the Internet.
The code below opens an online listing of the manuals applicable to the product:
Drive hardware manuals and guides Code (English)
Drive/converter/inverter safety instructions
3AXD50000037978
ACQ580-34 drive modules hardware manual 3AXD50000420025
ACQ580-34 drive modules quick installation guide 3AXD50000424634
ACx-AP-x Assistant control panels user’s manual 3AUA0000085685
Recycling instructions and environmental information
for ACS880-04, ACS880-14, ACS880-34, ACS580-04,
ACQ580-04 and ACH580-04 drives
3AXD50000137688
Drive firmware manuals and guides
ACQ580 pump control program firmware manual
3AXD50000035867
Option manuals and guides
CPTC-02 ATEX-certified thermistor protection module,
Ex II (2) GD (+L537+Q971) user’s manual
3AXD50000030058
FOCH du/dt filters hardware manual 3AFE68577519
Sine filters hardware manual 3AXD50000016814
Manuals and quick guides for I/O extension modules,
fieldbus adapters, etc.
ACQ580-34 manuals
3AXD50000424634 Rev D (MUL) 2021-03-08
2021 ABB Oy. All Rights Reserved.

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EN – Quick installation guide
Contents of this guide
This guide tells you briefly how to install the drive module into a 800 mm wide Rittal VX25
enclosure.
Obey the safety instructions
General safety
These instructions are for all personnel who do work on the drive.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur.
•Keep the drive in its package until you install it. After unpacking, protect the drive from
dust, debris and moisture.
•Use the required personal protective equipment: safety shoes with metal toe cap,
safety glasses, protective gloves and long sleeves, etc. Some parts have sharp edges.
•When the drive or connected equipment is energized, do not do work on the drive,
motor cable, motor, control cables or control circuits.
•Do not do work on the drive when a rotating permanent magnet motor is connected to
it. A rotating permanent magnet motor energizes the drive, including its input and
output power terminals.
•Do not use the module extraction/installation ramp with plinth heights which exceeds
the maximum allowed height.
•Attach the module extraction/installation ramp carefully.

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•Make sure that the module does not topple over when you move it on the floor: To open
the support legs, press each leg a little down and turn it aside (1, 2). Whenever
possible attach the module also with chains. Do not tilt the drive module. It is heavy and
its center of gravity is high. The module overturns from a sideways tilt of 5 degrees. Do
not leave the module unattended on a sloping floor.
•To prevent the drive module from falling, attach its top lifting lugs with chains to the
cabinet (1) before you push the module into the cabinet and pull it from the cabinet.
Push the module into the cabinet and pull it from the cabinet carefully preferably with
help from another person. Keep a constant pressure with one foot on the base of the
module (2) to prevent the module from falling on its back.
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Electrical safety precautions
These electrical safety precautions are for all personnel who do work on the drive, motor
cable or motor.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur.
If you are not a qualified electrical professional, do not do installation or
maintenance work.
Go through these steps before you begin any installation or maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources. Make sure that re-connection is not possible.
Lock out and tag out.
•Open the main disconnecting device of the drive.
•Open the charging switch if present.
•Open the disconnector of the supply transformer. (The main disconnecting device
in the drive cabinet does not disconnect the voltage from the AC input power
busbars of the drive cabinet.)
•Open the auxiliary voltage switch-disconnector (if present), and all other possible
disconnecting devices that isolate the drive from dangerous voltage sources.
•If you have a permanent magnet motor connected to the drive, disconnect the
motor from the drive with a safety switch or by other means.
•Disconnect all dangerous external voltages from the control circuits.
•After you disconnect power from the drive, always wait 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
5. Measure that the installation is de-energized. If the measurement requires removal or
disassembly of shrouding or other cabinetstructures, obey thelocallaws and regulations
applicable to live working (including – but not limited to – electric shock and arc
protection).
•Before and after measuring the installation, verify the operation of the voltage
tester on a known voltage source.
•Make sure that the voltage between the drive input power terminals (L1, L2, L3)
and the grounding (PE) busbar is zero.
•Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W)
and the grounding (PE) busbar is zero.
•Make sure that the voltage between the drive DC terminals (UDC+ and UDC-) and
the grounding (PE) terminal is zero.
6. Install temporary grounding as required by the local regulations.
7. Ask the person in control of the electrical installation work for a permit to work.

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Select the power cables
•Current: Select a cable capable of carrying the maximum load current and suitable for
the prospective short-circuit provided by the supply network. The method of
installation and ambient temperature affect the cable current carrying capacity.Obey
local regulations and laws.
•Temperature: For an IEC installation, select a cable rated for at least 70 °C (158 °F)
maximum permissible temperature of conductor in continuous use. For North America,
select a cable rated for at least 75 °C (167 °F).
•Voltage: 600 V AC cable is accepted for up to 500 V AC.
For typical power cable sizes, see chapter Technical data and references (page 95).
Ensure the cooling
See chapter Technical data and references (page 95) for the allowed ambient conditions
and required cooling air flow.
Make sure that the drive is compatible with the grounding
system
You can connect the standard drive with internal EMC filter +E210 and the ground-to-
phase varistor connected to a symmetrically grounded TN-S system. If you install the drive
to a different system, you must disconnect the EMC filter and ground-to-phase varistor.
1) A residual current device must be installed in the supply system.
2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the
drive.
Symmetrically grounded
TN-S systems (center-
grounded wye)
Corner-grounded and
midpoint-grounded delta
systems
IT systems (ungrounded
or high-resistance
grounded [>30 ohms])
TT systems 1) 2)
Do not disconnect EMC
AC and VAR wires.
Do not install the drive on
a corner-grounded
system.
Disconnect EMC AC and
VAR wires.
Disconnect the VAR
wire.

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Move the drive to the installation site and unpack it
Step Transport package contents
1 Finger guard
2 Pedestal guide plate for the LCL filter module
3 Pedestal guide plate for the drive module
4 Accessories box
See the box contents on the following pages.
5 Center of gravity symbol
6 Package for LCL filter fan
7Package for LCL filter pedestal
8 Telescopic extraction/installation ramp
9 Package for option +H370: Full-size input power cable connection terminals and PE busbar.
10 Plywood support
11 With standard drive module configuration: Clear plastic shrouds box and output cable connection
terminals box.
With option +H370: Also Input cable connection terminals box. See the box contents on the
following pages.
12 Lid for sleeve
13 Cardboard sleeve
14-16 Cardboard support
17 Pallet
18 Strap
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19 VCI film or bag
20 Drive module with factory installed options and multilingual residual voltage warning sticker,
fastening screws in a plastic bag, control panel and cable or control panel with door mounting kit
(option +J410), delivery documents, printed multilingual installation and start-upquick guides. Other
printed manuals with option +R700.
21 External control unit (option +P906)
22 Edgeboard support
Shroud box with standard drive module
configuration
1 Paper fill
2Clear plastic shroud for output
cabling
3 Cardboard box cover
4 Cardboard box bottom
5 Support
6 Bands
7 Back clear plastic shroud (lower)
8 Back clear plastic shroud (upper)
9 Front clear plastic shroud
10 Clear plastic shroud for input cabling
11 Top clear plastic shroud
12 Clear plastic shroud for input cable
entry from side
13 Screws in a plastic bag
14 Metallic shroud without ground bar
Step Transport package contents
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Output connection terminals box with
standard drive module configuration
1 Paper fill
2 Output cable connection terminal
T3/W2
3 Output cable connection terminal
T2/V2
4 Output cable connection terminal
T1/U2
5 Grounding terminal
6 Cardboard box
7 Screws and insulators in a plastic bag
Accessories box
1 Screw package
2 Busbar for main contactor - LCL
connection (3 pcs)
3 Busbar for IGBT - LCL connection (3
pcs)
4 Cardboard box
5 Installation bracket (2 pcs)
6 Feed through (4 pcs)
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LCL filter module package
1VCIbag
2 Plywood support
3 Lid for cardboard sleeve
4 Cardboard sleeve
5 Cardboard support
6 Pallet
7Strap
8 LCL filter module
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