ABB ACH580-04 User manual

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ABB DRIVES FOR HVAC
ACH580-04 drive modules
Quick installation guide
English . . . . . . . .3
English - USA . . .9
Dansk . . . . . . . . 17
Deutsch. . . . . . .23
Español . . . . . . .29
Suomi . . . . . . . .35
Français . . . . . .41
Italiano . . . . . . .47
Dutch. . . . . . . . .53
Polski. . . . . . . . .59
Português . . . 65
Русский . . . . . . 71
Svenska. . . . . . .77
Türkçe . . . . . . . 83
中文 . . . . . . . . . 89
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Related documents
You can find manuals and other product documents in PDF format on the Internet. See section Document library
on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your
local ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACH580-04 manuals
Drive hardware manuals and guides Code (English)
ACH580-04 drive modules hardware manual 3AXD50000048685
ACH580-04 drive modules quick installation guide 3AXD50000048686
ACX-AP-x Assistant control panels user’s manual 3AUA0000085685
Drive firmware manuals
ACH580 HVAC control program firmware manual 3AXD50000027537
ACH580 drives with HVAC control program quick start-up guide 3AXD50000047658
Option manuals and guides
DPMP-02/03 mounting platform for control panels installation
guide
3AUA0000136205
Manuals and quick guides for I/O extension modules, fieldbus
adapters, etc.
CCA-01 communication adapter quick guide 3AXD50000018457
CPTC-02 ATEX-certified thermistor protection module, Ex II (2) GD
(+L537+Q971) user's manual
3AXD50000030058
FBIP-21 BACnet/IP adapter module user's manual 3AXD50000028468
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FCNA-01 ControlNet adapter module user's manual 3AUA0000141650
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FECA-01 EtherCAT adapter module user's manual 3AUA0000068940
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FEPL-02 Ethernet POWERLINK adapter module user's manual 3AUA0000123527
FLON-01 LonWorks® adapter module user's manual 3AUA0000041017
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
FOCH du/dt filters hardware manual 3AFE68577519
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Capacitor reforming instructions 3BFE64059629
NETA-21 remote monitoring tool user's manual 3AUA0000096939
NETA-21 remote monitoring tool installation and startup guide 3AUA0000096881
3AXD50000048686 Rev B
MUL
EFFECTIVE: 2020-06-26

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EN – Quick installation guide (IEC)
Contents of this guide
This guide gives brief instructions on how to install the drive module in a 600 mm wide
enclosure.
For more detailed instructions, engineering guidelines, technical data and complete safety
instructions, see the hardware manual.
Obey the safety instructions
See figure A on page 97. If you ignore the instructions, injury or death, or damage to the
equipment can occur.
WARNING! Handle the drive module carefully. Open the support legs by pressing
each leg a little down and turning it aside (1, 2).
Do not tilt the drive module. It is heavy and its center of gravity is high. The
module will overturn from a sideways tilt of 5 degrees. Do not leave the module
unattended on a sloping floor.
To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet
frame before you push the module into the cabinet. Work carefully, preferably with help
from another person. Keep a constant pressure with one foot on the base of the module to
prevent the module from falling on its back.
WARNING! If you are not a qualified electrical professional, do not do installation
or maintenance work. Go through these steps before you begin any installation or
maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources.
•Open the main disconnector of the drive enclosure.
•Open the disconnector of the supply transformer. The main disconnecting device
in the drive enclosure does not disconnect the voltage from the AC input power
busbars of the drive enclosure.
•Make sure that reconnection is not possible. Lock the disconnectors to the open
position and attach a warning notice to them. Follow the correct lock out and tag
out procedures.
•Disconnect any external power sources from the control circuits before you touch
the control cables.
•After you disconnect the drive, always wait for 5 minutes to let the intermediate
circuit capacitors discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
3AXD50000048686 B

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5. Measure that the installation is de-energized.
•Use a multimeter with an impedance of at least 1 Mohm.
•Make sure that the voltage between the drive module input power terminals
(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.
•Make sure that the voltage between the drive module UDC+ and UDC- terminals
and the grounding (PE) busbar is close to 0 V.
6. Install temporary grounding as required by the local regulations.
7. Ask the person in control of the electrical installation work for a permit to work.
Select the power cables
Size the power cables according to local regulations to carry the nominal current given on
the type designation label of your drive.
Ensure the cooling
See the table on page 96 for the losses and the cooling air flow through the drive. The
allowed operating temperature range of the drive without derating is -15 to +40 °C. For
more information, see the hardware manual.
Protect the drive and input power cables
See Fuses (IEC) on page 95 for aR fuses for protection against short-circuit in the input
power cable or drive.
Install the drive module in a cabinet
See figure Bon page 97:
•Install the punched section to the back of the cabinet frame.
•Install the support rails and pedestal guide plate to the cabinet bottom frame.
•Install the telescopic insertion/extraction ramp to the pedestal guide plate.
Option +B051: See figure Con page 97:
•Remove the sheeting from the clear plastic shrouds from both sides.
See figure Don page 97:
•Install the fastening bracket to the drive module.
•Option +B051:
•Install the bottom grille to the drive module if there is no bottom plate in the cabinet
and degree of protection of IP20 is needed for the drive module from the bottom
side.
•Install the top metallic shroud to the drive module.
•Install the back shrouds to the drive module.
See figure Eon page 97:
•To prevent the drive module from falling, attach its lifting lugs with chains to the cabinet
frame.
•Push the drive module into the cabinet along the telescopic insertion/extraction ramp.
•Remove the ramp.

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See figure Fon page 97:
•Attach the drive module to the pedestal guide plate.
•Attach the drive module from its top to the punched section at the cabinet back. Note:
The fastening bracket grounds the drive module to the cabinet frame.
Measure the insulation of the input and motor cables and
the motor
Before you connect the input power cable to the drive, measure its insulation according to
local regulations.
See figure Hon page 98. Ground the motor cable shield at the motor end. For minimal
interference, make a 360-degree grounding at the cable entry, or keep the pig tail short.
Measure the insulation of the motor and motor cable when the motor cable is
disconnected from the drive, see figure Ion page 98. Measure the insulation resistance
between each phase conductor and the Protective Earth conductor. Use a measuring
voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than
100 Mohm (reference value at 25 °C). For the insulation resistance of other motors, refer
to the manufacturer’s instructions. Note: Moisture inside the motor casing reduces the
insulation resistance. If you suspect moisture, dry the motor and repeat the measurement.
Check the grounding system compatibility
EMC filter compatibility
The drive has an internal EMC filter (+E210) as standard. You can install the drive with the
EMC filter connected to a symmetrically grounded TN-S system, IT system, corner-
grounded delta, mid-point-grounded delta and TT system.
Ground-to-phase varistor compatibility
The drive is equipped with an internal ground-to-phase varistor as standard. You can
install the drive with the ground-to-phase varistor connected to a symmetrically grounded
TN-S system, corner-grounded delta and mid-point-grounded delta system. If you install
the drive to an IT system or a TT system, you need to disconnect the varistor. See section
Ground-to-phase varistor disconnecting instructions – IEC, not North America in the
hardware manual.
WARNING! Do not install the drive with ground-to-phase varistor connected to a
system that the varistor is not suitable for. If you do, the varistor circuit can be
damaged.
Connect the power cables (and install the shrouds for
option +B051)
See figure Gon page 98.
Step Task (motor cables) Figure Page
1 Install the grounding terminal to the drive module base. J98
2 Run the motor cables to the cabinet. Ground the cable shields 360 degrees at
the cabinet entry.
K98
3 Connect the twisted shields of the motor cables to the grounding terminal. L98

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Install the air baffles
See figure Won page 100 and Generic cabinet planning instructions in the hardware
manual.
4 Screw in and tighten the insulators to the drive module by hand. Install the
T3/W2 connection terminal to the insulators.
WARNING! Do not use longer screws or greater tightening
torque than given in the installation drawing. Doing either can
damage the insulator and cause dangerous voltage to be
present at the module frame.
M98
5 Connect the phase T3/W2 conductors to the T3/W2 terminal. N98
6 Install the T2/V2 connection terminal to the insulators. See the warning in step 4. - -
7 Connect the phase T2/V2 conductors to the T2/V2 connection terminal. - -
8 Install the T1/U2 connection terminal to the insulators. See the warning in step 4. - -
9 Connect the phase T1/U2 conductors to the T1/U2 terminal. - -
10 Option +B051 (if there is no bottom plate in the cabinet and degree of
protection of IP20 is needed):
• Carefully step drill sufficiently big holes to the inner clear plastic shrouds for the
motor cables to be connected. Smooth the hole edges. Cut the shroud from the
holes to the edge to make it possible to put the shroud around the cables.
• Remove the plastic sheeting from both sides of the shrouds.
O99
11 Option +B051: Put the inner clear plastic shrouds of figure Oaround the motor
cables.
P99
12 Option +B051: Remove the plastic sheeting from both sides of the output clear
plastic shroud. Install the shroud to the drive module.
Q99
13 Option +B051: Install the lower front cover to the drive module. Q99
Step Task (input cables) Figure Page
1 Ground the input cable shields (if present) 360 degrees at the cabinet entry. - -
2 Connect the twisted shields of the input cables and separate ground cable (if
present) to the cabinet grounding busbar.
--
3Option +B051:
• Carefully step drill sufficiently big holes to the cable entry clear plastic
shroud for the cables to be connected.
• Align the holes in the vertical direction according to the alignment holes in
the shroud. Smooth the hole edges.
• Remove the plastic sheeting from both sides of the shroud.
• Attach the cables firmly to the cabinet frame to prevent chafing against the
hole edges.
R99
4Option +B051: Put the conductors of the input cables through the drilled holes
in the clear plastic shroud.
S99
5 Connect the input power cable conductors to the L1/U1, L2/V1 and L3/W1
connection busbars.
T99
6Option +B051: Move the clear plastic shroud along the input cables to its final
position. Install the front clear plastic shroud.
U 100
7 Install the upper front cover. U 100
8 Remove the cardboard protective covering from the drive module air outlet. U 100
9Option +B051: Cut a hole in the side clear plastic shroud for the cable entry
clear plastic shroud. Install the side and top shrouds to the drive module.
V 100
Step Task (motor cables) Figure Page

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Connect the control cables
See figure Xon page 100.
1. Ground the outer shields of all external control cables 360 degrees at the cabinet
entry.
2. Ground the pair-cable shields of external control cables to a grounding clamp below
the control unit. Leave the other end of the shields unconnected or ground them
indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.
3. Connect the conductors to the appropriate terminals of the control unit. See page 8.
4. Wire the option modules if included in the delivery.

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Default I/O connections
The default control connections for the HVAC default configuration are shown below.
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Digital inputs DI1…DI5 also support 10 to 24 V AC
Wire sizes: 0.14…2.5 mm2(26...16 AWG): All terminals
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)
Max.
500 ohm
1…10 kohm
X1 Reference voltage and analog inputs and outputs
1SCR Signal cable shield (screen)
2AI1 Output frequency/speed reference: 0…10 V
3AGND Analog input circuit common
4+10V Reference voltage 10 V DC
5AI2 Actual feedback: 0…10 V !)
6AGND Analog input circuit common
7AO1 Output frequency: 0…10 V
8AO2 Motor current: 0…20 mA
9AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / Start (1)
14 DI2 Not configured
15 DI3 Constant frequency/speed selection
16 DI4 Start interlock 1 (1 = allow start)
17 DI5 Not configured
18 DI6 Not configured
X6, X7, X8 Relay outputs
19 RO1C Damper control
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Fault (-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 Embedded fieldbus
29 B+
Embedded fieldbus, EFB (EIA-485)
30 A-
31 DGND
S4 TERM Termination switch
S5 BIAS Bias resistors switch
X4 Safe torque off
34 OUT1 Safe torque off. Factory connection. Both
circuits must be closed for the drive to start. See
chapter Safe torque off function in ACH580-04
hardware manual (3AXD50000048685
[English]).
35 OUT2
36 SGND
37 IN1
38 IN2
X10 24 V AC/DC
40 24 V AC/DC+ in
Ext. 24V AC/DC input to power up the control unit
when the main supply is disconnected.
41 24 V AC/DC- in

EN – Quick installation guide (North America) 9
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EN – Quick installation guide
(North America)
Contents of this guide
This guide gives brief instructions on how to install the drive module in a 600 mm wide
enclosure.
For more detailed instructions, engineering guidelines, technical data and complete safety
instructions, see ACH580-04 drive modules hardware manual (3AXD50000048685
[English]).
Obey the safety instructions
See figure A on page 97. If you ignore the instructions, injury or death, or damage to the
equipment can occur.
WARNING! Handle the drive module carefully. Open the support legs by pressing
each leg a little down and turning it aside (1, 2).
Do not tilt the drive module. It is heavy and its center of gravity is high. The module will
overturn from a sideways tilt of 5 degrees. Do not leave the module unattended on a sloping floor.
To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet
frame before you push the module into the cabinet. Work carefully, preferably with help
from another person. Keep a constant pressure with one foot on the base of the module to
prevent the module from falling on its back.
WARNING! If you are not a qualified electrical professional, do not do installation
or maintenance work. Go through these steps before you begin any installation or
maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources.
•Open the main disconnector of the drive enclosure.
•Open the disconnector of the supply transformer. The main disconnecting device
in the drive enclosure does not disconnect the voltage from the AC input power
busbars of the drive enclosure.
•Make sure that reconnection is not possible. Lock the disconnectors to the open
position and attach a warning notice to them. Follow the correct lock out and tag
out procedures.
•Disconnect any external power sources from the control circuits before you touch
the control cables.
•After you disconnect the drive, always wait for 5 minutes to let the intermediate
circuit capacitors discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
3AXD50000048686 B

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5. Measure that the installation is de-energized.
•Use a multimeter with an impedance of at least 1 Mohm.
•Make sure that the voltage between the drive module input power terminals
(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.
•Make sure that the voltage between the drive module UDC+ and UDC- terminals
and the grounding (PE) busbar is close to 0 V.
6. Install temporary grounding as required by the local regulations.
7. Ask the person in control of the electrical installation work for a permit to work.
Select the power cables
Size the power cables according to local regulations to carry the nominal current given on
the type designation label of your drive.
Ensure the cooling
See the table on page 96 for the losses and cooling air flow through the drive. The allowed
operating temperature range of the drive without derating is -15 to +40 °C.
For more information, see ACH580-04 drive modules hardware manual
(3AXD50000048685 [English]).
Protect the drive and input power cables
See Fuses (UL) on page 95 for branch circuit protection per NEC. Obey local regulations.
Install the drive module in a cabinet
See figure Bon page 97:
•Install the punched section to the back of the cabinet frame.
•Remove the pedestal guide plate from the bottom of the drive module.
•Install the support rails and pedestal guide plate to the cabinet bottom frame.
•Install the telescopic insertion/extraction ramp to the pedestal guide plate.
Option +B051: See figure Con page 97:
•Remove the sheeting from the clear plastic shrouds from both sides.
See figure Don page 97:
•Install the fastening bracket to the drive module.
•Option +B051:
•Install the bottom grille to the drive module if there is no bottom plate in the cabinet
and degree of protection of IP20 is needed for the drive module from the bottom
side.
•Install the top metallic shroud to the drive module.
•Install the back shrouds to the drive module.
See figure Eon page 97:
•Attach the drive module to the cabinet frame with chains.
•Push the drive module into the cabinet along the telescopic insertion/extraction ramp.
•Remove the ramp.