ABB Jocab Safety Vital 2 User manual

Original instructions
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Vital 2 and Vital 3
Operating instruction

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General
Vital is based on a single-channel safety concept where several safety components (e.g. sensors)
can be connected in series and supervised with only one safety module. A dynamic signal is sent
from Vital through all connected components, and then back to Vital which evaluates the received
signal. Since each safety component inverts the signal it is possible to detect short circuits, or
failures, in a sensor. Vital 2 and Vital 3 are intended to be used together with Jokab ”Eden”
sensors, ”Tina” components and “Spot” light beams or similar components. Vital 2 and 3 are both
safety modules with two safe input functions and two output groups. The only difference between
the two models lies in the input configuration.
Eden
Eden – Adam and Eva is a non-contact safety sensor for use on interlocked gates, hatches etc.
The dynamic signal from Vital is transmitted via Adam to Eva which modifies it and sends it back to
Adam, which in turn sends it inverted to the next Eden in the safety loop. Since each Eden inverts
the signal, different inputs on Vital 2/Vital 3 shall be used depending on if an even or an odd
number of Eden sensors are connected in series.
Jokab Eden sensor
Tina
”Tina” is a product family from Jokab which converts the signal from sensors with contacts or
OSSD-outputs to the dynamic safety loop. A large number of “Tina” components exist. A Tina 2A
can for instance be used to invert the signal at a switch in order to make it possible to detect short
circuits over the switch. Tina 10A is used to connect a Focus light beam/curtain to Vital 2/3.
R11
Dyn. 2
T11
Tina 10A Exam
p
le with Tina and switch
Tina
2
A

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Spot
“Spot” is a safety light beam which is available in two versions, Spot 10 for distances up to 10 m
and Spot 35 for distances up to 35 m. The light beams can be mounted at different heights and be
angled around a machine using special mirrors and brackets. For indication there are LED´s on the
transmitter and on the receiver which indicate “contact” between transmitter and receiver and
safety status. The “contact” information is available via the light beam receiver connection cables.
S
p
ot 10
S
p
ot 35
Safety inputs Vital 2
Vital 2 has two single channel inputs for connection to dynamic sensors such as Jokab “Eden”
sensors and “Tina” components. Each input function has two input terminals, one for an odd
number of sensors and one for an even number of sensors.
Safety inputs Vital 3
Input function 1 is a dual channel input for closing switches where one channel is a dynamic signal,
and the other a static +24V signal. Input function 2 is a single channel input of the same type as in
Vital 2.
Output groups
There are two groups of outputs:
Output group 1: Q1 and Q2.
Output group 2: Q11, Q12 and Q13. (Q13 is non-safe)
Reset / Auto reset
There are two separate reset functions, Reset 1 and Reset 2. Depending on mode selection they
work a bit differently (see Mode selection). They can be set to manual or automatic reset
independently of each other with the inputs Auto reset 1 and Auto reset 2.
Manual reset
For manual reset a pushbutton shall be connected to X1 (Reset 1) or X11 (Reset 2). Monitoring
contacts of external devices shall be placed in series with the pushbutton. When manual reset is
selected X4 (for Reset 1) and X14 (for Reset 2) works as reset indicator outputs to which a lamp
can be connected.
Auto reset
For auto reset, input X4 (Auto reset 1) or X14 (Auto reset 2) shall be connected to +24V.
Monitoring contacts of external devices shall be placed between +24V and X1(for Auto reset 1) or
X11 (for Auto reset 2). If monitoring contacts are not used X1 and X11 shall be connected to +24V.

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Time delay
Output group 2 can be off-delayed by connecting the inputs 0.5s and 1.0s to +24V. The system is
binary so connection of one of these inputs adds the corresponding time.
Connecting 0.5s = 0.5 sec. delay
Connecting 1.0s = 1.0 sec. delay
Connecting both 0.5s and 1.0s = 1.5 sec. delay
Mode selection
Both Vital 2 and Vital 3 can be set to work in one of the three modes M1, M2 or M3. Selection of
mode is done by connecting one of the terminals marked M1, M2 or M3 to +24V.
The following pictures show the logic for each mode of operation.

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Mode M1 - Separate function
Input function 1 controls output group 1, and input function 2 controls output group 2.
1L 11L
M3
M2
M1 +
-24V +24V -24V
+24V 0V
A1 A2
Input function 1 Input function 2
Test
Odd Odd Even Even
Dyn 1
Reset 1 Reset 2
Select auto reset Select auto reset
Dyn 2
OR OR
Non safe
Output group 2Output group 1
Safety
sensors Safety sensors
Input & reset logicInput & reset logic
Off delay
0..1.5s
Test
Q2 Q1 Q13 Q12 Q11
T1 R1 R2 X1 X4 T11 R11 R12 X11 X14
1. 2.
0.5s
1.0s +
+
++++
Vital 2 in mode M1
1L 11L
M3
M2
M1 +
-24V +24V -24V
+24V 0V
A1 A2
Input function 1 Input function 2
Output group 1 Output group 2
Dyn 1
Safety
sensors
Ch A Ch B
Reset 1
Dyn 2
Select auto reset
OR
Even Odd
Reset 2
Select auto reset
Input & reset logicInput & reset logic
Off delay
0..1.5s
Non safe
Test TestTest
Q2 Q1 Q13 Q11Q12
T1 S1 S2 X1 X4 T11 R11 R12 X11 X14
0.5s
1.0s
1. 2.
+
+
++++
+
Vital 3 in mode M1

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Mode M2 - Input 1 master control function
Input function 1 stops all outputs, and input function 2 stops output group 2.
M3
M2 +
M1
-24V +24V -24V
A1 A2 1L 11L
+24V 0V
Input function 1 Input function 2
Output group 1 Output group 2
Dyn 1
Safety
sensors
Safety
sensors
OR
Odd Even
Reset 1
Test
Dyn 2
Select auto reset
OR
Test
Even Odd
Reset 2
Select auto reset
Input & reset logic Input & reset logic
Off delay
0..1.5s
Non safe
1. 2.
&
T1 R1 R2 X1 X4 T11 R11 R12 X11 X14
0.5s
1.0s
Q2 Q1 Q13 Q12 Q11
+
+
++ ++
Vital 2 in mode M2
Output group 2
Dyn 1
Ch B Ch A
Reset 1
Test
Select auto reset
Dyn 2
Safety
sensors
OR
Test
Even Odd
Reset 2
Select auto reset
Input & reset logic Input & reset logic
Off delay
0..1.5s
Non safe
M3
M2 +
M1
-24V +24V -24V
A1 A2 1L 11L
+24V 0V
Input function 1 Input function 2
Output group 1
1. 2.
&
T1 S1 S2 X1 X4 T11 R11 R12 X11 X14
0.5s
1.0s
Q13 Q12 Q11Q2 Q1
+
+
++ ++
+
Vital 3 in mode M2

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Mode M3 - Parallel function
Input function 1 and Input function 2 works in parallel and controls all outputs.
Reset/Auto reset 1 resets both input functions (Reset/Auto reset 2 is not used).
Input function 2Input function 1
1. 2.
T1 R1 R2 X1 X4 T11 R11 R12
0.5s
1.0s
Q2 Q1 Q13 Q12 Q11
+
+
++
Output group 2Output group 1
Input & reset logic
Off delay
0..1.5s
Dyn 1
Select auto reset
Dyn 2
OR
Even Odd
Reset 1
Safety
sensors
Test
OR
Even Odd
Safety
sensors
OR
Non safe
Input function 2Input function 1
Output group 2Output group 1
Input & reset logic
Off delay
0..1.5s
Dyn 1
Select auto reset
Dyn 2
OR
Even Odd
Reset 1
Safety
sensors
Test
OR
Even Odd
Safety
sensors
OR
Non safe 11L1L
M3 +
M2
M1
-24V +24V -24V
A1 A2
+24V 0V
X11 X14
Vital 2 in mode M3
1. 2.
T1 S1 S2 X1 X4 T11 R11 R12
0.5s
1.0s
Q13 Q12 Q11Q2 Q1
+
+
++
+
Input function 1 Input function 2
Output group 1 Output group 2
Dyn 1 Dyn 2
Select auto reset Ch A Ch B
Reset 1
Test
OR
Even Odd
Safety
sensors
OR
Two channel logic
Input & reset logic
Off delay
0..1.5s
Non safe 11L1L
M3 +
M2
M1
-24V +24V -24V
A1 A2
+24V 0V
X11 X14
Vital 3 in mode M3

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Connection example
This example shows a Vital 2 in Mode M1 with 2 Eden sensors, a reset button and a Smile Tina
emergency stop button.
K4
Reset
K1
Eden
Sensors
Q1 Q12
T1 R1 X1 X4 T11 R12 X11 X14
+24V
Smile
Tina
K2
K3
K1 K2 K3 K4
0V
+24V
1L
0V
Vital 2
R2 R11
1.0s
0.5s
M3
M2
M1
-24V
Q2 -24V +24V
Q13
Q1111LA1 A2
+24V 0V
The Eden sensors are in this example regarded to be interlocking sensors on a guard that can be passed
and has therefore a reset function. The Emergency stop function has automatic reset since reset is made
on the device itself.
Note: Reset of emergency stop button or reset of the guard must not lead to start of any movement.

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Technical data
Supply
Nominal voltage 24 VDC
Tolerance +/-15%
Max interruption 20 ms
Recommended external fuse 6A
Safety outputs
Solid state: Q2, Q12
Output voltage (nominal): - 24V
Output voltage by load: > 22V at 800 mA / 24V supply voltage
23.3 V at 150 mA / 24V supply voltage
Max. load: 800 mA
Short circuit protection
Output – 0V Yes
Output – +24 V Normally (Not guaranteed)
Relay output: 1L - Q1, 11L - Q11
Max voltage 250 VAC
Max. load 2 A nominal
Non-safe output Q13
Output voltage (nominal): +24V
Max load 1 A
General
Enclosure 45 x 84 x 118 mm (w x h x d)
Response time
Relay output (Q1, Q11) 15 – 24 ms
Solid state safety outputs (Q2, Q12) 11 – 20 ms
Solid state non-failsafe output (Q13) 11 – 20 ms
Ambient air temperature: -10°C - + 50°C
Temperature, transportation and storage: - 25 - +50°C, <24h +70°C
Degree of protection:
Enclosure: IP 40, IEC 60 529
Terminals: IP 20, IEC 60 529

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Status messages and error codes
Status messages
No: Description
- - Power up
NRun mode (1 = Mode M1, 2 = Mode M2, 3 = Mode M3)
User faults
No: Fault and possible reason. Reset action
Er10* T1 or T11 short circuited to foreign voltage. Automatically reset
Er12* Short circuit between two dynamic inputs
(R1, R2, R11, R12, S1) Automatically reset
Er13* X4, X14 or Q13 short circuited to 0V or
output Q2 or Q12 overloaded Automatically reset, “K” button
Er15 Power supply below 18V Autom. 3 min or ”K” button
Er16 Power supply above 30V Autom. 3 min or ”K” button
Er90 Fault in mode selection. One of M1, M2 or M3 must be
connected. Automatically reset
Er91 Two channel fault, Input S1-S2 (only Vital 3) Automatically reset
*Combined with LED flashing for the affected I/O.
I/O faults
No: Fault and possible reason. Reset action
E r40* Error safety output Q2, Q12
- Q2, Q12 connected together or to other negative voltage or
- Q2, Q12 has too high capacitive load.
“K” button.
E r41* Error output Q2 or Q12. Overload or connected to foreign
positive voltage. “K” button.
E r42* Error relay output. No answer from internal relay monitoring
when output is off. “K” button.
Er43* Error relay output. (Self test of transistors) Reboot
Er44* Error relay output. Internal relay does not switch on. “K” button.
*Combined with LED flashing for the affected I/O.
CPU faults
No: Fault and possible reason. Reset action
Er50 Input data difference between processor A and B
Processor A and B reads an input differently. The fault is
often caused by a bad sensor.
Corresponding input LED flashes.
Reboot
Note: Reboot is made by power off-on.

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EC declaration of conformity
We JOKAB SAFETY AB
Boplatsgatan 3
SE-213 76 Malmö
Sweden
declare that the safety components of JOKAB SAFETY
manufacture, with type designations and safety functions as
listed below, are in conformity with the Directives
2006/42/EC
2004/108/EC
2006/95/EC
Person authorised to
compile the technical file Göran Svensson
JOKAB Safety AB
Kanalvägen 17
SE-183 30 Täby
Sweden
Product Logic unit to ensure safety functions
Type designation Vital 2, Vital 3
Used harmonized standards EN ISO 13849-1/EN 954-1, EN ISO 13849-2,
EN 62061, EN 61496-1, EN 574, EN 692,
EN 60204-1, EN 50178,
EN 61000-6-2, EN 61000-6-4, EN 61000-4-
Other used standards and
documents IEC/EN 61508-1..7
Notified Body TÜV-Rheinland Product Safety GMBH
Am Grauen Stein
51105 Köln
Germany
Nr. 0035
EC Type-Examination
Certificate 01/205/0581/09
Vital 2, 3 is an application of Pluto. The PLC-program is not
covered by the certificate
Mats Linger
MD
Kungsbacka 2009-12-01
Torgny Olsson
Vice MD
Malmö 2009-12-101
www.jokabsafety.com [e-mail]
Kungsbacka
JOKAB SAFETY AB
Varlabergsvägen 11
SE-434 39
Kungsbacka
Tel: [phone]
Fax: [phone]
Malmö
JOKAB SAFETY AB
Boplatsgatan 3
SE-213 76 Malmö
Tel: [phone]
Fax: [phone]
Jönköping
JOKAB SAFETY AB
Mekanikervägen 6
SE-564 35 Bankeryd
Tel: [phone]
Fax: [phone]
Stockholm
JOKAB SAFETY AB
Kanalvägen 17
SE-183 30 Täby
Tel: [phone]
Fax: [phone]
Västerås
JOKAB SAFETY AB
Fältmätargatan 16
SE-721 35 Västerås
Tel: [phone]
Fax: [phone]
The board of Directors is
registered in Malmö
Org. nr 556314-7106
VAT. nr
SE556314710601