Abb Acs880-31 Installation manual

This guide is applicable to the global IEC and NEC North American installations.

Safety instructions

WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If

you are not a qualified electrical professional, do not do electrical installation or maintenance work.

WARNING! If you activate the automatic fault reset or automatic restart functions of the drive control program,

make sure that no dangerous situations can occur. These functions reset the drive automatically and continue

operation after a fault or supply break. If these functions are activated, the installation must be clearly marked as

defined in IEC/EN/UL 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS AUTOMATICALLY”.

• Do not do work on the drive, motor cable, motor, or control cables when the drive is connected to the input power.

Before you start the work, isolate the drive from all dangerous voltage sources and measure that there are no

dangerous voltages. Always wait for 5 minutes after disconnecting the input power to let the intermediate circuit

capacitors discharge.

• Do not do work on the drive when a rotating permanent

magnet motor is connected to it. A rotating permanent

magnet motor energizes the drive, including its input and

output terminals.

• Make sure that debris from drilling, cutting and grinding.

does not enter the drive.

• Frames R6 and R8: Use the lifting eyes of the drive when

you lift the drive. Do not tilt the drive. The drive is heavy

and its center of gravity is high. An overturning drive can

cause physical injury.

1. Unpack the drive

Keep the drive in its package until you are ready to install it. After unpacking, protect the drive from dust, debris and

moisture. Make sure that these items are included: drive, mounting template, control panel, quick installation and start-up

guide, multilingual residual voltage warning stickers, hardware and firmware manuals (if ordered), options in separate

packages (if ordered). Make sure that there are no signs of damage to the items.

2. Reform the capacitors

If the drive has not been powered up for a year or more, you must reform the DC link capacitors. See Related documents or

contact ABB technical support.

Documentation in other languages Ecodesign information

(EU 2019/1781 and SI 2021 No. 745)

About this document

3AXD50000803033 Rev C EN

2022-09-20

Original instructions.

—

ABB INDUSTRIAL DRIVES

ACS880-31

Quick installation and start-up guide

3. Select the cables and fuses

• Select the power cables. Obey the local regulations.

•Input power cable: Use symmetrical shielded cable (VFD cable) for the best EMC performance. NEC installations:

Conduit with continuous conductivity is also allowed and must be grounded on both ends.

•Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce bearing current and wear and

stress on motor insulation and to provide the best EMC performance. Although not recommended, conductors

inside continuously conductive conduit is allowed in NEC installations. Ground conduit on both ends.

•Power cable types: IEC installations: Use copper cables. Aluminum cables can only be used with frame sizes R6 and

R8, except the biggest R8. NEC installations: Only copper conductors are allowed.

•Current rating: max. load current.

•Voltage rating (minimum): IEC installations: 600 V AC cable is accepted for up to 500 V AC. NEC installations: 1000 V

AC for 480 V AC motors. 600 V AC for 480 V AC power line.

•Temperature rating: IEC installations: Select a cable rated for at least 70°C maximum permissible temperature of

conductor in continuous use. NEC installations: Use 75 °C conductors minimum. Insulation temperature can be

higher as long as the ampacity is based on 75 °C conductors.

• Select the control cables.

•Use double-shielded twisted-pair cable for analog signals. Use double-shielded or single-shielded cable for the

digital, relay and I/O signals. Do not run 24 V and 115/230 V signals in the same cable.

• Protect the drive and input power cable with the correct fuses. See Ratings, fuses and typical power cables.

4. Examine the installation site

Examine the drive installation site. Make sure that:

• The installation site is sufficiently ventilated or cooled to remove heat from the drive.

• The ambient conditions of the drive meet the specifications. See Ambient conditions.

• The wall behind the drive and the material above and below the unit is of non-flammable material.

• The installation surface is as close to vertical as possible and strong enough to support the drive.

• There is sufficient free space around the drive for cooling, maintenance and operation. For the minimum free space

requirements, refer to Dimensions, weights and free space requirements.

• There are no sources of strong magnetic fields such as high-current single-core conductors or contactor coils near the

drive. A strong magnetic field can cause interference or inaccuracy in the operation of the drive.

5. Install the drive on the wall

Select fasteners that comply with local requirements applicable to wall surface materials, drive weight and application. For

drive weights, refer to Dimensions, weights and free space requirements. Mark the hole locations using the mounting

template included in the package. Do not leave the mounting template under the drive.

R3 R6 R8

mm in mm in mm in

a 474 18.66 753 29.64 945 37.20

b 160 6.30 212.5 8.37 262.5 10.33

Required free space above the drive

c 200 7.87 200 7.87 200 7.87

Required free space below the drive

d30011.8130011.8130011.81

300

200

[7.87]

[11.81]

R3: M5 (#10)

R6: M8 (5/16”)

R8: M8 (5/16”)

6. Remove the covers.

7. Make sure that the drive is compatible with the grounding system

You can connect all drives to a symmetrically grounded TN-S system (center-grounded wye). With option +E200 or +E202: If

you install the drive to a different system, you may need to remove the EMC screw (disconnect the EMC filter) and/or

remove the VAR screw (disconnect the varistor circuit).

8. Measure the insulation resistance of the power cables and the motor

Measure the insulation resistance of the input cable before you connect it to the drive. Obey local regulations.

Measure the insulation resistance of the motor cable and motor when the

cable is disconnected from the drive. Measure the insulation resistance

between each phase conductor and the PE conductor. Use a measuring

voltage of 1000 V DC. The insulation resistance of an ABB motor must be

more than 100 Mohm (reference value at 25 °C). For the insulation

resistance of other motors, see the manufacturer’s instructions. Moisture

inside the motor decreases the insulation resistance. If you think that there

is moisture, dry the motor and do the measurement again.

Frame Symmetrically grounded

TN-S systems (center-

grounded wye)

Corner-grounded delta

and midpoint-grounded

delta systems

IT systems (ungrounded

or high-resistance

grounded)

TT systems 1) 2)

1) A residual current device must be installed in the supply system. In NEC installations the residual current device is only

required at or above 1000 amps.

2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive.

R3 Do not remove EMC or

VAR screws.

Do not remove EMC or

VAR screws.

Remove EMC and VAR

screws.

Remove EMC and VAR

screws.

R6 Do not remove EMC or

VAR screws. Remove EMC screw. Do

not remove VAR screw.

See Note 2 below.

Remove EMC and VAR

screws.

Remove EMC and VAR

screws.

R8 Do not remove EMC AC or

VAR screws.

Remove EMC DC and VAR

screws.

Remove EMC DC and VAR

screws.

Remove EMC DC and VAR

screws.

IP21 (UL Type 1),

IP55 (UL Type 12) – R3

IP21 (UL Type 1) – R6, R8 IP55 (UL Type 12) –

R6, R8

1000 V DC,

>100 Mohm

U1-PE, V1-PE, W1-PE

ohm

W1 PE

9. Connect the power cables

IEC connection diagram with shielded cables

NEC connection diagram with symmetrically shielded cable or conduit

Note: NEC installation can include separate insulated conductors inside a conduit, shielded VFD cable in conduit, or

shielded VFD cable without conduit. The normal dashed symbol (3) in this diagram represents the shield of shielded VFD

cable. The same solid symbol (2) represents conduit.

Connection procedure with VFD cable

For connection procedure with conduits, see Connection procedure with conduit.

1. Attach a residual voltage warning sticker in the local language.

2. Frames R6 and R8: Remove the shroud on the power cable terminals.

3. Frame R6: If you need more working space, unscrew the screw and lift the EMC

plate off. Install the EMC plate again after you have installed the motor and

input power cables.

Frame R8: Remove the EMC cover plates (3a).

L1 L2 L3 UDC+

U1 W1

T1/U T2/V T3/W

(PE) (PE) L1 L2 L3

UDC-

1. Two protective earth (ground) conductors. Drive safety standard

IEC/EN 61800-5-1 requires two PE conductors, if the cross-sectional

area of the PE conductor is less than 10 mm2Cu or 16 mm2Al. For

example, you can use the cable shield in addition to the fourth

conductor.

2. Use a separate grounding cable or a cable

with a separate PE conductor for the line

side, if the conductivity of the fourth

conductor or shield does not meet the

requirements for the PE conductor.

3. Use a separate grounding cable for the

motor side, if the conductivity of the

shield is not sufficient, or if there is no

symmetrically constructed PE conductor

in the cable.

4. 360-degree grounding of the cable shield

is required for the motor cable and brake

resistor cable (if used). It is also

recommended for the input power cable.

5. External brake resistor connection (if

used).

6. External brake chopper (if used).

7. If necessary, install an external filter (du/

dt, common mode, or sine filter). Filters

are available from ABB.

2 1

L1 L2 L3 UDC+

U1 W1

T1/U T2/V T3/W

L1 L2 L3

UDC-

1. Insulated ground conductor in a conduit: Ground to drive's PE

terminal and to the distribution panel ground bus. For a VFD cable

installation see 4.

2. Conduit ground: Bond the conduit to the drive's conduit box and to

the distribution panel enclosure. For a VFD cable installation see 3.

Note: All openings in the drive enclosure must be closed with UL listed

devices having the same Type rating as the drive Type.

3. Shield of a VFD shielded cable: Ground the

shield 360° under drive's grounding clamp,

then twist with the ground conductors and

connect under the drive's ground terminal.

Ground the shield also 360° at the motor

end, then twist and connect under the

motor's ground terminal. For a conduit

installation see 2.

4. Symmetrically constructed grounding

conductors inside a VFD shielded cable:

Twist together, combine with the shield

and connect under the drive's ground

terminal and under the motor's ground

terminal. For a conduit installation see 1.

5. External brake resistor connection (if

used): For a conduit installation: See 1 and

2. For a VFD cable installation see 3 and 4.

In addition, cut the third phase conductor

which is not needed for the brake resistor

connection.

6. External brake chopper (if used).

7. If necessary, install an external filter (du/dt,

common mode, or sine filter). Filters are

available from ABB.

4. Frame R8: Remove the EMC side plates (4b). For easier installation, you can remove the side plates.

5. Prepare the power cables:

•Remove the rubber grommets of the cables to be installed from the cable entry plate. Remove the unused grommets

and reinstall with the cone pointing down (5a).

•Cut a sufficient hole in the rubber grommet. Slide the grommet onto the cable (5b) with the remaining cone pointing

down.

•Prepare the ends of the input power cable and motor cable as illustrated in the applicable figure (5c).

•Slide the cables through the holes in the cable entry and attach the grommets to the holes.

3 × M5

N·m

(26 lbf·in)

5 × M5

N·m

(26 lbf·in)

R8R8

4 × M5

N·m

(26 lbf·in)

6 × M5

N·m

(26 lbf·in)

5c PE

6. Connect the power cables. For the tightening torques, refer to Terminal data

•Ground the shield 360 degrees by tightening the clamp of the power cable grounding shelf onto the stripped part of

the cable (6a).

•Connect the twisted shield of the cable shields to the grounding terminals (6b).

•Frame R8: If needed, install the common mode filter. For instructions, see Related documents.

•Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W terminals. Connect the phase

conductors of the input power cable to the L1, L2 and L3 terminals (6c).

•If the DC cables are present, cut off one phase conductor and isolate the end. Connect the remaining conductors to

the UDC+ and UDC- terminals.

•Tighten the screws to the torque given in the installation drawing below.

1āP

78797:

T:LUHVFUHZ T

0« 1āP 1āP

0  

UDC+

UDC-

T1/U

T2/V

T3/W

1.7 N·m

1.7

N·m

1.7

N·m

1.7

N·m

L1, L2, L3, T1/U, T2/V, T3/W, UDC+, UDC-:

1.7 N·m (15 l

bf·in)

(15 l

bf·in)

L1 L2

UDC

T1/U

T2/V

T3/W

2.9

N·m

2.9

N·m

2.9

N·m

L1, L2, L3, T1/U, T2/V, T3/W, UDC+, UDC-:

15 N·m (11

lbf·ft)

2 N·m

(2.1 l

bf·ft)

7. Frame R8: Install the EMC plates in reverse order. See steps 3 and 4.

8. Frame R8: Install the side plates if removed in step 4.

9. Install the shroud onto the power cable connection terminals.

10. Attach the cables outside the drive mechanically.

11. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable

shield 360 degrees at the cable entry of the motor terminal box.

2 N·m

9.8

N·m

L1, L2, L3, T1/U, T2/V, T3/W, UDC+, UDC-: 30 N·m

(22.0 l

bf·ft

)

(7.2 l

bf·ft)

10. Connect the control cables

Make the connections according to the application. Keep the signal wire pairs twisted as near to the terminals as possible

to prevent inductive coupling.

1. Cut a hole into the rubber grommet and slide the grommet onto the cable with the remaining cone pointing down.

2. Ground the outer shield of the cable 360 degrees under the grounding clamp. Keep the cable unstripped as close to the

terminals of the control unit as possible. For R3, ground the pair cable shields and grounding wire under the grounding

clamp screw at the cable entry. For R6 and R8, ground the pair-cable shields and grounding wire under a grounding

clamp screw below the control unit.

3. Tie all control cables to the provided cable tie mounts.

Default I/O connections

XPOW External power input

1+24VI 24 V DC, 2 A

2GND

XAI Reference voltage and analog inputs

1+VREF 10 V DC, RL1…10 kohm

2-VREF -10 V DC, RL1…10 kohm

3AGND Ground

4AI1+ Speed reference 0(2)…10 V, Rin >

200 kohm

5AI1-

6AI2+ By default not in use. 0(4)…20 mA, Rin =

100 ohm

7AI2-

AI1:I AI1:U AI1 current/voltage selection jumper

AI2:I AI2:U AI2 current/voltage selection jumper

XAO Analog outputs

1AO1 Motor speed rpm 0…20 mA, RL<

500 ohm

2AGND

3AO2 Motor current 0…20 mA, RL< 500 ohm

4AGND

XD2D Drive-to-drive link

Drive-to-drive link

3BGND

J3 J3 Drive-to-drive link termination switch

XRO1, XRO2, XRO3 Relay outputs

11 NC Ready

250 V AC / 30 V DC

2 A

12 COM

13 NO

21 NC Running

250 V AC / 30 V DC

2 A

22 COM

23 NO

31 NC Faulted(-1)

250 V AC / 30 V DC

2 A

32 COM

33 NO

XD24 Digital interlock

1DIIL Run enable

2+24VD +24 V DC 200 mA 1)

3DICOM Digital input ground

4+24VD +24 V DC 200 mA 1)

5DIOGND Digital input/output ground

J6 Ground selection switch

XDIO Digital input/outputs

1DIO1 Output: Ready

2DIO2 Output: Running

XDI Digital inputs

1DI1 Stop (0) / Start (1)

2DI2 Forward (0) / Reverse (1)

3DI3 Reset

4DI4 Acceleration & deceleration select

5DI5 Constant speed 1 (1 = On)

6DI6 By default not in use.

XSTO Safe torque off

1OUT1

Safe torque off. Both circuits must be

closed for the drive to start.

2SGND

3IN1

4IN2

X12 Safety functions module connection

X13 Control panel connection

X205 Memory unit connection

Wire sizes:

0.5 … 2.5 mm2

(24…12 AWG)

Tightening

torques: 0.5 N·m

(5 lbf·in) for both

stranded and

solid wiring.

1) Total load capacity

of these outputs is

4.8 W (200 mA /

24 V) minus the

power taken by DIO1

and DIO2.

Fault

Control cable installation examples

Use an unused ground clamp screw for grounding pair cable shields and grounding wire. If none available ground as shown

(R3 example not shown below). Leave the other end of the shields unconnected or ground them indirectly via a high-

frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

11. Install optional modules, if included in the delivery

For frame R3: To gain access to SLOT1 and SLOT2, pull the control panel holder up.

12. Install the cover(s)

1.5 N·m

1.5

N·m (13.3 lbf·in)

0.5

N·m (4.4 lbf·in)

IP21 (UL type 1) IP55 (UL type 12) IP21 (UL type 1) IP55 (UL type 12)

R3 R3 R6, R8 R6, R8

N·m

(17 lbf·in)

Connection procedure with conduit

1. Connect the power cables. ABB recommends symmetrically shielded VFD cable for connecting the motor.

•Remove the covers as instructed in Remove the covers. Attach the residual voltage warning sticker.

•Remove the shroud on the power cable terminals as instructed in Connection procedure with VFD cable.

•Frame R8: Remove the EMC plates as instructed in Connection procedure with VFD cable.

•Remove the rubber grommets from the conduit plate for the conduit to be connected. If you remove the cable

shelves, reinstall the four screw plugs to avoid moisture exchange through the empty holes.

•Attach the conduit to the drive conduit plate, and to the motor or source of power distribution. Make sure conduit is

correctly bonded at both ends of the conduit. Ensure conductivity of the conduit. Slide the VFD shielded cable or

discrete conductors through the conduit and strip the cable ends.

•If you use a symmetrically shielded VFD cable, twist the grounding wires together with the cable shield and connect

them to the grounding terminals. Ground the shield 360 degrees at the grounding clamp. If you use discrete

conductors connect the insulated ground conductor to the ground terminal.

•Connect the input and motor conductors and tighten cable terminals. For the tightening torques, refer to Terminal

data.

•Frame R8: Install the EMC plates.

•Install the shroud on the power cable terminals.

2. Connect the control cables

•Attach the cable conduits to the drive conduit plate. Make sure conduit is correctly bonded at both ends and that the

conductivity is consistent throughout the conduit. Slide the control cables through the conduit.

•Cut to suitable length (note the extra length of the grounding conductors) and strip the conductors.

•Ground the outer shields of all control cables 360 degrees at a grounding clamp.

•For R3, ground the pair cable shields and grounding wire under the grounding clamp screw at the cable entry. For R6

and R8, ground the pair-cable shields and grounding wire under the clamp below the control unit. Use an unused

ground clamp screw. If none available ground as shown (R3 example not shown below). Leave the other end of the

shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF /

630 V.

•Connect the conductors to the appropriate terminals of the control unit.

•Wire the optional modules if included in the delivery. For frame R3: To gain access to SLOT1 and SLOT2, pull the

control panel holder up.

•Install the front covers as instructed in Install the cover(s).

R3 R6 R8

0.5

N·m (4.4 lbf·in)

1.5

N·m (13.3 lbf·in)

1.5

N·m (13.3 lbf·in)

13. Start-up the drive

WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If

you are not a qualified electrical professional, do not do electrical installation or maintenance work.

Use the control panel to do the start-up procedure. The two commands at the bottom of the display show the functions of

the two softkeys and located below the display. The commands assigned to the softkeys are different

depending on the context. Use the arrow keys , , and to move the cursor or change values depending on the

active view. Key shows a context-sensitive help page.

Power up the drive. Make sure that you

have the motor name plate data

available.

The First start assistant guides you

through the first start-up.

Select Menu and press (Menu) to

open the main Menu.

Select Assistants and press

(Select).

Select Basic setup and press

(Select).

Select the language you want to use

and press (Next).

Note: After you have selected the

language, it takes a few minutes for

the control panel to wake up.

Select the localization you want to use

and press (Next).

Do the following selections. After each,

press (Next).

7. 8. 9.

10. 11. 12.

Motor overload protection

The factory motor overload protection is not enabled by default. Motor thermal overload protection can use motor

temperature sensors, can be estimated using a motor model defined by parameters, or can use measured motor current

and motor class curves. To enable protection using motor model parameters or measurement sensors, set parameter 35.11

and subsequent parameters through 35.55. To enable motor class curves, set parameter 35.56.

Motor overload class is defaulted to 20 and selectable in parameter 35.57.

Use the information key ( ) on the drive control panel for more information on setting group 35 parameters. You must set

the drive overload parameters correctly, or motor damage can occur.

Fieldbus communication

To configure the embedded fieldbus communication for Modbus RTU you must set at least these parameters:

Other parameters related to the fieldbus configuration:

Warnings and faults

13. 14.

Parameter Setting Description

20.01 Ext1 commands Embedded

fieldbus

Selects fieldbus as the source for the start and stop commands when

EXT1 is selected as the active control location.

22.11 Speed ref1 source EFB ref1 Selects a reference received through the embedded fieldbus interface

as speed reference 1.

26.11 Torque ref1 source EFB ref1 Selects a reference received through the embedded fieldbus interface

as torque reference 1.

28.11 Frequency ref1 source EFB ref1 Selects a reference received through the embedded fieldbus interface

as frequency reference 1.

58.01 Protocol enable Modbus RTU Initializes embedded fieldbus communication.

58.03 Node address 1 (default) Node address. There must be no two nodes with the same node

address on-line.

58.04 Baud rate 19.2 kbps (default) Defines the communication speed of the link. Use the same setting as

in the master station.

58.05 Parity 8 EVEN 1 (default) Selects the parity and stop bit setting. Use the same setting as in the

master station.

58.06 Communication control Refresh settings Validates any changed EFB configuration settings. Use this after

changing any parameters in group 58.

58.14 Communication loss

action

58.17 Transmit delay 58.28 EFB act1 type 58.34 Word order

58.15 Communication loss

mode

58.25 Control profile 58.31 EFB act1 transparent

source

58.101 Data I/O 1

…

58.124 Data I/O 24

58.16 Communication loss

time

58.26 EFB ref1 type 58.33 Addressing mode

Warning Fault Aux. code Description

A2A1 2281 Current calibration Warning: Current calibration is done at the next start.

Fault: Output phase current measurement fault.

- 2310 Overcurrent The output current is more than the internal limit. This can also be caused by

an earth fault or phase loss.

A2B3 2330 Earth leakage A load unbalance that is typically caused by an earth fault in the motor or the

motor cable.

A2B4 2340 Short circuit There is a short-circuit in the motor or the motor cable.

- 3130 Input phase loss The intermediate DC circuit voltage oscillates due to missing input power

line phase.

- 3181 Wiring or earth fault Incorrect input and motor cable connection.

A3A1 3210 DC link overvoltage Intermediate DC circuit voltage is too high.

A3A2 3220 DC link undervoltage Intermediate DC circuit voltage is too low.

- 3381 Output phase loss All three phases are not connected to the motor.

- 5090 STO hardware failure STO hardware diagnostics has detected hardware failure. Contact ABB.

A5A0 5091 Safe torque off The Safe torque off (STO) function is active.

A7CE 6681 EFB comm loss Break in embedded fieldbus communication.

A7C1 7510 FBA A communication Communication lost between drive (or PLC) and fieldbus adapter.

AF80 7580 INU-LSU comm loss DDCS communication between converters is lost.

- 7583 Line side unit faulted The supply unit (or other converter) connected to the inverter unit has

generated a fault.

For other warnings and faults, see the firmware manual.

Ratings, fuses and typical power cables

1) Typical motor power with no overload capacity (nominal use). The kilowatt ratings apply to most IEC 4-pole motors. The

horsepower ratings apply to most NEMA 4-pole motors.

2) For IEC installations, ABB recommends aR fuses. The gG fuses can be used for frame R3 if they operate rapidly enough

(max. 0.1 seconds). The operating time depends on the supply network impedance and the cross-sectional area and length

of the supply cable. Obey the local regulations. See hardware manual for guidelines in selecting between aR and gG fuses,

and for additional fuse alternatives.

3) The recommended branch protection fuses must be used to maintain the IEC/EN/UL 61800-5-1 and CSA C22.2 No. 274

certifications. Refer to note 6 for circuit breaker protection.

4) IEC 61439-1:The drive is suitable for use on a circuit capable of delivering not more than 65 kA when protected by the

fuses given in this table.

5) UL 61800-5-1, CSA C22.2 No. 274: The drive is suitable for use on a circuit capable of delivering not more than 100 kA

symmetrical amperes (rms) at 480 V maximum when protected by the ABB recommended fuses.

6) For alternative UL fuses and circuit breakers see Related documents.

7) Class J, CC, and CF fuses are also allowed at the same nominal current and voltage ratings.

8) These losses are typical power losses and they are not calculated according to the ecodesign standard IEC 61800-9-2.

9) IEC Installations: The cable sizing is based on max. 9 cables laid on a cable ladder side by side, three ladder type trays one

on top of the other, ambient temperature 30 °C, PV insulation, surface temperature 70 °C (EN 60204-1 and IEC 60364-5-52/

2001). For other conditions, size the cables according to local safety regulations, appropriate input voltage and the load

current of the drive.

10) NEC Installations: The cable sizing is based on NEC Table 310-16 for copper wires, 75 °C (167 °F) wire insulation at 40 °C

(104 °F) ambient temperature. Not more than three current-carrying conductors in raceway or cable or earth (directly

buried). For other conditions, size the cables according to local safety regulations, appropriate input voltage and the load

current of the drive.

A7AB - Extension I/O

configuration failure

The I/O extension module types and locations specified by parameters do

not match the detected configuration.

AFF6 - Identification run The motor ID run occurs at the next start.

- FA81 Safe torque off 1 loss The Safe torque off circuit 1 is broken.

- FA82 Safe torque off 2 loss The Safe torque off circuit 2 is broken.

ACS880

-31-…

Frame

size

Nominal ratings

Motor

power1)

Fuses3) Typical power

cable Power

loss 8)

IEC UL (NEC) gG fuse4)

(DIN 43620)

aR fuse2)4)

(DIN 43620)

class

T5)6)7) Copper

Input

current

Output

current

Input

current

Output

current

Ld ABB type Bussmann type mm2 9) AWG 10) W

AAAAkWhp

n= 3-phase 400 V

09A4-3 R3 8 10.0 - - 4.0 - OFAF000H16 170M1561 - 3×1.5 - 226

12A6-3 R3 10 12.9 - - 5.5 - OFAF000H16 170M1561 - 3×1.5 - 329

017A-3 R3 14 17.0 - - 7.5 - OFAF000H25 170M1563 - 3×6 - 395

025A-3 R3 20 25 - - 11 - OFAF000H32 170M1563 - 3×6 - 579

032A-3 R6 27 32 - - 15 - - 170M1565 - 3×10 - 625

038A-3 R6 33 38 - - 18.5 - - 170M1565 - 3×10 - 751

045A-3 R6 40 45 - - 22 - - 170M1566 - 3×16 - 912

061A-3 R6 51 61 - - 30 - - 170M1567 - 3×25 - 1088

072A-3 R6 63 72 - - 37 - - 170M1568 - 3×35 - 1502

087A-3 R6 76 87 - - 45 - - 170M1569 - 3×35 - 1904

105A-3 R8 88 105 - - 55 - - 170M3817 - 3×50 - 1877

145A-3 R8 120 145 - - 75 - - 170M3817 - 3×95 - 2963

169A-3 R8 144 169 - - 90 - - 170M5809 - 3×120 - 3168

206A-3 R8 176 206 - - 110 - - 170M5810 - 3×150 - 3990

n= 3-phase 480 V (NEC), 500 V (IEC)

07A6-5 R3 7 7.6 7 7.6 4 5 OFAF000H16 170M1561 JJS-15 3×1.5 14 219

11A0-5 R3 9 11.0 9 11.0 5.5 7.5 OFAF000H16 170M1561 JJS-20 3×1.5 14 278

014A-5 R3 12 14 12 14 7.5 10 OFAF000H25 170M1563 JJS-25 3×6 10 321

021A-5 R3 17 21 17 21 11 15 OFAF000H32 170M1563 JJS-35 3×6 10 473

027A-5 R6 24 27 24 27 15 20 - 170M1565 JJS-40 3×10 8 625

034A-5 R6 29 34 29 34 18.5 25 - 170M1565 JJS-50 3×10 8 711

040A-5 R6 34 40 34 40 22 30 - 170M1566 JJS-60 3×16 6 807

052A-5 R6 44 52 44 52 30 40 - 170M1567 JJS-80 3×25 4 960

065A-5 R6 54 65 54 65 37 50 - 170M1568 JJS-90 3×35 2 1223

077A-5 R6 66 77 66 77 45 60 - 170M1569 JJS-110 3×35 2 1560

101A-5 R8 71 101 74 96 55 75 - 170M3816 JJS-150 3×50 1 1995

124A-5 R8 96 124 100 124 75 100 - 170M3817 JJS-200 3×95 2/0 2800

156A-5 R8 115 156 120 156 90 125 - 170M5808 JJS-225 3×120 3/0 3168

180A-5 R8 141 180 147 180 110 150 - 170M5810 JJS-300 3×150 250MCM 3872

Warning Fault Aux. code Description

Terminal data

For tightening torques of grounding terminals, see section Connect the power cables.

* Maximum cable diameter accepted.

Notes:

• The minimum specified wire size does not necessarily have sufficient current carrying capacity at maximum load. Make

sure the installation complies with local laws and regulations.

• For IEC installations using mm2cable, the terminals do not accept a conductor that is one size larger than the

recommended wire size. For NEC installations using AWG cable, this applies only to the R8 frame 180A drive.

• The maximum number of conductors per terminal is 1.

Dimensions, weights and free space requirements

1) for types -105A-3, 145A-3, -101A-5, -124A-5: 103 kg

2) for types -105A-3, 145A-3, -101A-5, -124A-5: 109 kg

3) for types -105A-3, 145A-3, -101A-5, -124A-5: 100 kg

4) for types -105A-3, 145A-3, -101A-5, -124A-5: 220 lb

200 mm (7.9 in) free space is required at top of the drive.

300 mm (11.8 in) free space (when measured from the drive base without the cable box) is required at bottom of the drive.

Ambient conditions

Frame

size

Cable entries L1, L2, L3, T1/U, T2/V, T3/W, UDC+ and UDC- terminals

pcs Max. cable diameter*Wire size Tightening torque

mm in mm2AWG/kcmil N·m lbf·ft

R3 3 23 0.91 0.5…16.0 20…6 1.7 1.2

R6 3 45 1.77 6.0…70.0 6…1/0 15 11.0

R8 3 50 1.97 25…150 4…300 MCM 30 22.5

Frame size Weight Weight Height Height Width Width Depth Depth

kg lb mm in mm in mm in

IP21 (UL Type 1)

R3 21.3 47 495 19.49 205 8.07 356 14.02

R6 61 135 771 30.35 252 9.92 382 15.03

R8 1181) 260 965 38.01 300 11.81 430 16.94

IP55 (UL Type 12), option +B056

R3 23.3 51 495 19.49 205 8.07 360 14.17

R6 63 139 771 30.35 252 9.92 445 17.54

R8 1242) 273 965 38.01 300 11.81 496 19.53

IP20 (UL Open Type), option +P940

R3 18.3 40.34 490 19 203 7.99 349 13.74

R6 59 131 771 30.35 252 9.92 358 14

R8 100-1153) 2544) 965 38.01 300 11.81 430 16.94

Installation altitude 0 … 4000 m (0 … 13123 ft) above sea level. The output current must be derated at

altitudes above 1000 m (3281 ft). The derating is 1% for each 100 m (328 ft) above

1000 m (3281 ft).

Surrounding air temperature Operation: -15 … +55 °C (5 … 131 °F). Frost is not permitted. The rated output current

must be derated by 1% for each 1 °C (1.8 °F) over 40 °C (104 °F) except for IP55 (UL Type

12) drive type -206A-3, see the hardware manual.

Storage (in the package): -40 to +70 °C (-40 to +158 °F).

Safe torque off (STO)

The drive has a Safe torque off function (STO) in accordance with IEC/EN 61800-5-2. It can be used, for example, as the final

actuator device of safety circuits that stop the drive in case of danger (such as an emergency stop circuit).

When activated, the STO function disables the control voltage of the power semiconductors of the drive output stage, thus

preventing the drive from generating the torque required to rotate the motor. The control program generates an indication

as defined by parameter 31.22. If the motor is running when Safe torque off is activated, it coasts to a stop. Closing the

activation switch deactivates the STO. Any faults generated must be reset before restarting.

The STO function has a redundant architecture, that is, both channels must be used in the safety function implementation.

The safety data given in this manual is calculated for redundant use, and does not apply if both channels are not used.

WARNING! The STO function does not disconnect the voltage from the main and auxiliary circuits of the drive.

Notes:

•If stopping by coasting is not acceptable, stop the drive and machinery using the appropriate stop mode before

activating the STO.

•The STO function overrides all other functions of the drive.

Wiring

The safety contacts must open/close within 200 ms of each other.

Double-shielded twisted-pair cable is recommended for the connection. The maximum length of the cabling between the

switch and the drive control unit is 300 m (1000 ft). Ground the shield of the cable at the control unit only.

Validation

To ensure the safe operation of a safety function, a validation test is required. The test must be carried out by a competent

person with adequate expertise and knowledge of the safety function. The test procedures and report must be

documented and signed by this person. Validation instructions of the STO function can be found in the drive hardware

manual.

Technical data

•Minimum voltage at IN1 and IN2 to be interpreted as “1”: 17 V DC

•STO reaction time (shortest detectable break): 1 ms

•STO response time: Frames R3 and R6: 2ms (typical), 10ms (maximum) Frame R8: 2ms (typical), 15ms (maximum)

•Fault detection time: Channels in different states for longer than 200ms

•Fault reaction time: Fault detection time + 10ms

•STO fault indication (parameter 31.22) delay: < 500 ms

•STO warning indication (parameter 31.22) delay: < 1000 ms

•Safety integrity level (EN 62061): SIL 3

•Performance level (EN ISO 13849-1): PL e

The drive STO is a type A safety component as defined in IEC 61508-2.

For the full safety data, exact failure rates and failure modes of the STO function, refer to the drive hardware manual.

Markings

The applicable markings are shown on the type designation label of the drive.

Popular DC Drive manuals by other brands

Johnson Controls

Johnson Controls VFD67 Series Quick start commissioning guide

Masterflex

Masterflex I/P Series quick start guide

Just Motion Control

Just Motion Control 2DM556 manual

BONFIGLIOLI

BONFIGLIOLI Act 201 operating instructions

Minarik

Minarik RG5500U user manual

WEG

WEG CFW-11 Series user manual

Pfeiffer Vacuum

Pfeiffer Vacuum TC 1200 EC operating instructions

KLEE

KLEE Drive MS Series manual

Lenze

Lenze L-force 8400 Series Mounting instructions

Rtelligent

Rtelligent 3R110PLUS user manual

Dorner

Dorner 2200 series Installation, maintenance & parts manual

Leadshine Technology

Leadshine Technology DMA860E user manual

Siemens

Siemens SIMATIC FM 453 manual

Festo

Festo EMCS-YY-ST Brief Instruction

Sprint Electric

Sprint Electric 4Q 3600XRi product manual

Johnson Controls

Johnson Controls VA-707 Series Fitting instructions

Applied Biosystems

Applied Biosystems Veriti user guide

WOBIT

WOBIT SID116 user manual

ABB ACS880-31 Installation manual

Popular DC Drive manuals by other brands