ABB ACS850-04 series User manual

ACS850
Quick Installation Guide
ACS850-04 Drive Modules (0.37 to 45 kW)
English. . . . . . . . . . . . . . . . . . . . . 3
Dansk . . . . . . . . . . . . . . . . . . . . 11
Deutsch . . . . . . . . . . . . . . . . . . . 19
Español . . . . . . . . . . . . . . . . . . . 27
Français. . . . . . . . . . . . . . . . . . . 35
Italiano. . . . . . . . . . . . . . . . . . . . 43
Nederlands . . . . . . . . . . . . . . . . 51
Português . . . . . . . . . . . . . . . . . 59
Suomi . . . . . . . . . . . . . . . . . . . . 67
Svenska. . . . . . . . . . . . . . . . . . . 75
Türkçe . . . . . . . . . . . . . . . . . . . . 83
Русский. . . . . . . . . . . . . . . . . . . 91
中文 . . . . . . . . . . . . . . . . . . . . . . 99
3AUA0000045495 Rev H
Effective: 2012-05-30
©2012 ABB Oy. All rights reserved.

ACS850 drive manuals
*The delivery includes a multilingual quick installation guide.
**The delivery includes a multilingual quick start-up guide.
DRIVE HARDWARE MANUALS*
ACS850-04 Drive Modules (0.37 to 45 kW) Hardware Manual – 3AUA0000045496
(English)
DRIVE FIRMWARE MANUALS
ACS850 Standard Control Program Firmware Manual** – 3AUA0000045497 (English)
OPTION MANUALS
ACS-CP-U Control Panel IP54 Mounting Platform Kit (+J410) Installation Guide –
3AUA0000049072 (English)
Manuals for I/O Extension Modules, Fieldbus Adapters etc.
APPLICATION GUIDES
Application programming for ACS850 drives – 3AUA0000078664 (English)
ATEX certified safe disconnection function for ACS850 drives – 3AUA0000074343
(English)
Safe torque off function for ACSM1, ACS850 and ACQ810 drives – 3AFE68929814
(English)

Quick installation guide - ACS850-04
3
Quick installation guide -
ACS850-04
About this guide
This guide contains the very basic information
about the mechanical and electrical installation
of the ACS850-04 drive module (0.37 to
45 kW). For complete documentation, see
ACS850-04 Drive Modules (0.37 to 45 kW)
Hardware Manual (code: 3AUA0000045496
[English]).
Safety instructions
WARNING! All electrical installation
and maintenance work on the drive
should be carried out by qualified
electricians only.
Never work on the drive, the braking chopper
circuit, the motor cable or the motor when input
power is applied to the drive. Always ensure by
measuring that no voltage is actually present.
A rotating permanent magnet motor can
generate a dangerous voltage. Lock the motor
shaft mechanically before connecting a
permanent magnet motor to the drive, and
before doing any work on a drive system
connected to a permanent magnet motor.
Mechanical installation
Fasten the drive module to the mounting base
using screws through the four mounting holes.
Frame A and B can be mounted onto a DIN rail;
it is however highly recommended to fasten
these modules to the mounting base also by
two screws through the lower mounting holes.
Removing the cover assembly
The cover assembly needs to be removed
before the installation of optional modules and
the connection of control cabling. Follow this
procedure to remove the cover assembly. The
numbers refer to the illustrations below.
• Press the tab (1) slightly with a screwdriver.
• Slide the lower cover plate slightly
downwards and pull it out (2).
• Disconnect the panel cable (3) if present.
• Remove the screw (4) at the top of the cover
assembly.
• Carefully pull the lower part of the base
outwards by the two tabs (5).
Refit the cover in reverse order to the above
procedure.

Quick installation guide - ACS850-04
4
1
2
5
3
4

Quick installation guide - ACS850-04
5
Installing the power cables
Connection diagram
Notes:
- If shielded supply (input) cable is used, and
the conductivity of the shield is not sufficient
(see the table below), use a cable with a
ground conductor (1) or a separate PE cable
(2).
- For motor cabling, use a separate ground
cable (3) if the conductivity of the cable shield
is not sufficient (see the table below) and the
cable has no symmetrical ground conductors.
Cross-sectional area of
one phase conductor
(S)
Minimum cross-
sectional area of
protective conductor
(Sp)
S < 16 mm2S
16 mm2< S < 35 mm216 mm2
35 mm2< S S/2
(PE)
PE
Braking resistor
(optional)
L1 L2 L3
UDC+ UDC–
R–R+
U2 V2 W2
U1 V1 W1
3~
Motor
V1W1U1
ACS850-04
PE
Supply disconnecting
device (disconnecting
means) with fuses
CHK-xx mains choke
(optional)
JFI-xx mains filter
(optional)
(PE)
1) 2)
3)

Quick installation guide - ACS850-04
6
Connection procedure
Cabling examples are presented on page 7.
Tightening torques are presented on page 7
and at appropriate points in the text.
• Attach the terminal blocks included to the
drive.
• ACS850-04-025A-2…094A-2 and
-025A-5…094A-5 only: Remove the two
plastic connector covers at the top and
bottom of the drive. Each cover is held by
two screws.
• On IT (ungrounded) systems and corner-
grounded TN systems, remove the following
screws:
VAR (ACS850-04-03A0-2…018A-2 and
-03A0-5…018A-5);
EMC, VAR1 and VAR2 (ACS850-04-025A-
2…094A-2 and -025A-5…094A-5).
• Fasten the two cable clamp plates included
to the drive, one at the top, one at the
bottom. The clamp plates are identical.
• Strip the power cables so that the shields are
bare at the cable clamps.
• Connect the supply, resistor (if present) and
motor cables to the appropriate terminals of
the drive.
• Tighten the cable clamps onto the bare cable
shields. Connect the ends of the cable
shields to the ground terminals using cable
lugs. Cover visible bare shield with insulating
tape.
• ACS850-04-025A-2…094A-2 and
-025A-5…094A-5 only: Cut suitable slots on
the edges of the connector covers to
accommodate the cables. Refit the covers.
• Ground the motor cable shield at the motor
end.
ACS850-04-03A0-2…018A-2
and -03A0-5…018A-5:
1.5 N·m (13 lbf·in)
ACS850-04-025A-2…094A-2
and -025A-5…094A-5:
3 N·m (25 lbf·in)
1.5 N·m
(13 lbf·in)

Quick installation guide - ACS850-04
7
Cabling examples
Wire sizes accepted by power
terminals
Tightening torques
ACS850-04-03A0-5…018A-5
1
2
3
ACS850-04-025A-5…094A-5
1
2
3
U1 V1 W1
4
Drive type ACS850-04… Wire size
-03A0-2…08A0-2,
-03A0-5…08A0-5 0.25 … 4 mm2
-010A-2…018A-2,
-010A-5…018A-5 0.5 … 6 mm2
-025A-2…094A-2,
-025A-5…094A-5 6…70mm
2
Drive type
ACS850-04…
Power terminals (supply,
motor, and braking resistor
cables)
Screw lug
(Allen screw)
N·m (lbf·in) N·m (lbf·ft)
-03A0-2…08A0-2,
-03A0-5…08A0-5 0.5 … 0.6 (4.4 … 5.3) N/A
-010A-2…018A-2,
-010A-5…018A-5 1.2 … 1.5 (10.6 … 13.3) N/A
-025A-2…094A-2,
-025A-5…094A-5 3 (25) 15 (11)
Drive type
ACS850-04…
PE/Ground
terminals
Power cable
clamps
Power
connector
covers
N·m (lbf·in) N·m (lbf·in) N·m (lbf·in)
-03A0-2…08A0-2,
-03A0-5…08A0-5 1.5 (13) 1.5 (13) N/A
-010A-2…018A-2,
-010A-5…018A-5 1.5 (13) 1.5 (13) N/A
-025A-2…050A-2,
-025A-5…050A-5 3 (25) 1.5 (13) 3 (25)
-061A-2…094A-2,
-061A-5…094A-5 18 (160) 1.5 (13) 3 (25)
Cable clamp on bare shield.
PE/Ground connection.
Between cable clamp and terminals, cover bare
shield with insulating tape.
Screw lug detail:
1
2
3
4

Quick installation guide - ACS850-04
8
Installing the control cables
Default I/O connection diagram
Notes:
[Default setting with ACS850 standard
control program (Factory macro). See
Firmware Manual for other macros.]
*Total maximum current: 200 mA
The wiring shown is for demonstrative
purposes only. For jumper settings, see
text.
Wire sizes and tightening torques:
XPOW, XRO1, XRO2, XRO3, XD24:
0.5 … 2.5 mm2 (24…12 AWG). Torque:
0.5 N·m (5 lbf·in)
XDI, XDIO, XAI, XAO, XD2D, XSTO:
0.5 … 1.5 mm2(28…14 AWG). Torque:
0.3 N·m (3 lbf·in)
XPOW
(2-pole, 2.5 mm2)
Order of terminal headers and
jumpers
XPOW
External power input
24 V DC, 1.6 A
+24VI 1
GND 2
XRO1, XRO2, XRO3
Relay output RO1 [Ready]
250 V AC / 30 V DC
2 A
NO 1
COM 2
NC 3
Relay output RO2 [Modulating]
250 V AC / 30 V DC
2 A
NO 4
COM 5
NC 6
Relay output RO3 [Fault (-1)]
250 V AC / 30 V DC
2 A
NO 7
COM 8
NC 9
XD24
+24 V DC* +24VD 1
Digital input ground DIGND 2
+24 V DC* +24VD 3
Digital input/output ground DIOGND 4
DI/DIO grounding selection jumpers
XDI
Digital input DI1 [Stop/Start] DI1 1
Digital input DI2 DI2 2
Digital input DI3 [Reset] DI3 3
Digital input DI4 DI4 4
Digital input DI5 DI5 5
Digital input DI6 or thermistor input DI6 6
Start interlock (0 = Stop) DIIL A
XDIO
Digital input/output DIO1 [Output: Ready] DIO1 1
Digital input/output DIO2 [Output: Running] DIO2 2
XAI
Reference voltage (+) +VREF 1
Reference voltage (–) -VREF 2
Ground AGND 3
Analog input AI1 (Current or voltage, selectable by jumper AI1) [Speed
reference 1]
AI1+ 4
AI1- 5
Analog input AI2 (Current or voltage, selectable by jumper AI2) AI2+ 6
AI2- 7
AI1 current/voltage selection jumper AI1
AI2 current/voltage selection jumper AI2
XAO
Analog output AO1 [Current %] AO1+ 1
AO1- 2
Analog output AO2 [Speed %] AO2+ 3
AO2- 4
XD2D
Drive-to-drive link termination jumper T
Drive-to-drive link or Embedded fieldbus interface
B1
A2
BGND 3
XSTO
Safe torque off. Both circuits must be closed for the drive to start.
OUT1 1
OUT2 2
IN1 3
IN2 4
Control panel connection
Memory unit connection
XRO1
(3-pole, 2.5 mm2)
XRO2
(3-pole, 2.5 mm2)
XRO3
(3-pole, 2.5 mm2)
XD24
(4-pole, 2.5 mm2)
XDI
(7-pole, 1.5 mm2)
DI/DIO grounding selection
XDIO
(2-pole, 1.5 mm2)
XAI
(7-pole, 1.5 mm2)
AI1, AI2
XAO
(4-pole, 1.5 mm2)
XD2D
(3-pole, 1.5 mm2)
XSTO (orange)
(4-pole, 1.5 mm2)
T

Quick installation guide - ACS850-04
9
• Set the jumpers on the control unit to the
appropriate position:
DI/DIO grounding selection – Located
between XD24 and XDI. Determines whether
the DIGND (ground for DI1…DI5) floats, or if
it is connected to DIOGND (ground for DI6,
DIO1 and DIO2). If DIGND floats, the
common of DI1…DI5 (either GND or Vcc)
should be connected to XD24:2.
AI1 – Determines whether Analog input AI1
is used as a current or voltage input.
AI2 – Determines whether Analog input AI2
is used as a current or voltage input.
T– Drive-to-drive link termination. Set to ON
if the drive is the last unit on the link.
Mounting the clamp plate
The clamp plate can be fastened at the top or
the bottom of the JCU Control Unit.
1
DIGND floats DIGND tied to DIOGND
XD24
2
4
2
3
1
XD24
2
4
2
3
AI1
AI2
1
7
AI1
AI2
1
7
Current Voltage
AI1
AI2
1
7
AI1
AI2
1
7
Current Voltage
T
ON OFF
T
0.7 N·m (6.2 lbf·in)
Use shrink tubing or tape
to contain strands
Remove outer jacket of cable at
clamp to expose cable screen
1.5 N·m (13 lbf·in)

Quick installation guide - ACS850-04
10
Continue with drive start-up according to the
instructions in the appropriate Quick Start-up
Guide.
Technical data
UL checklist
• The ACS850-04 is an IP20 (UL open type)
drive to be used in a heated, indoor
controlled environment. The drive must be
installed in clean air according to enclosure
classification. Cooling air must be clean, free
from corrosive materials and electrically
conductive dust. See the Hardware Manual
for detailed specifications.
• The maximum ambient air temperature is
40 °C (104 °F) at rated current. The current
is derated for 40 to 55 °C (104 to 131 °F).
• The drive is suitable for use in a circuit
capable of delivering not more than 100,000
rms symmetrical amperes, 500 V maximum.
• The cables located within the motor circuit
must be rated for at least 75 °C (167 °F) in
UL-compliant installations.
• The input cable must be protected with fuses
or circuit breakers. Suitable IEC (class gG)
and UL (class T) fuses are listed in the
Technical data section of the Hardware
Manual. For suitable circuit breakers, contact
your local ABB representative.
• For installation in the United States, branch
circuit protection must be provided in
accordance with the National Electrical Code
(NEC) and any applicable local codes. To
fulfill this requirement, use the UL classified
fuses.
• For installation in Canada, branch circuit
protection must be provided in accordance
with Canadian Electrical Code and any
applicable provincial codes. To fulfill this
requirement, use the UL classified fuses.
• The drive provides overload protection in
accordance with the National Electrical Code
(NEC). See the appropriate Firmware
Manual for overload protection settings.