ABB ACS850 series Troubleshooting guide

ACS850
Quick Start-up Guide
Standard Control Program
English . . . . . . . . . . . . . . . 3
Dansk . . . . . . . . . . . . . . . 17
Deutsch. . . . . . . . . . . . . . 31
Español. . . . . . . . . . . . . . 47
Français . . . . . . . . . . . . . 63
Italiano . . . . . . . . . . . . . . 79
Português . . . . . . . . . . . . 95
Suomi . . . . . . . . . . . . . . 111
Svenska . . . . . . . . . . . . 127
Türkçe. . . . . . . . . . . . . . 141
Русский . . . . . . . . . . . . 155
3AUA0000045498 REV B
Effective: 2009-06-30
©2009 ABB Oy.
All rights reserved.

ACS850 drive manuals
*A multilingual quick installation guide is included with the delivery.
DRIVE HARDWARE MANUAL*
ACS850-04 Drive Modules (1.1 to 45 kW) Hardware Manual – 3AUA0000045496 (English)
ACS850-04 Drive Modules (55 to 160 kW, 75 to 200 hp) Hardware Manual – 3AUA0000045487 (English)
ACS850-04 Drive Modules (200 to 500 kW, 250 to 600 hp) Hardware Manual – 3AUA0000026234 (English)
DRIVE FIRMWARE MANUALS
ACS850 Standard Control Program Firmware Manual – 3AUA0000045497 (English).
OPTION MANUALS
ACS850 Control Panel User’s Guide – 3AUA0000050277 (English)
FIO-01 Digital I/O Extension User’s Manual* – 3AFE68784921 (English)
FIO-11 Analog I/O Extension User’s Manual* – 3AFE68784930 (English)
FIO-21 Analog I/O Extension User’s Manual* – 3AUA0000031061 (English)
FEN-01 TTL Encoder Interface User’s Manual* – 3AFE68784603 (English)
FEN-11 Absolute Encoder Interface User’s Manual* – 3AFE68784841 (English)
FEN-21 Resolver Interface User’s Manual* – 3AFE68784859 (English)
FEN-31 HTL Encoder Interface User’s Manual* – 3AUA0000031044 (English)

Quick Start-up Guide for ACS850 with Standard Control Program 3
Quick Start-up Guide for ACS850 with Standard
Control Program
About this guide
This guide contains the basic procedure that needs to be followed to start up an
ACS850 drive (with Standard Control Program). During the procedure, the drive is set
up using the ACS850 Control Panel.
Note: Only the functions of the Control Panel needed during the procedure are
described in the guide. For further information, refer to ACS850 Control Panel User’s
Guide (3AUA0000050277 [English]).
Safety instructions
WARNING! All electrical installation and maintenance work on the drive
should be carried out by qualified electricians only.
Never work on the drive, the braking chopper circuit, the motor cable or the motor
when input power is applied to the drive. Always ensure by measuring that no voltage
is actually present.

4 Quick Start-up Guide for ACS850 with Standard Control Program
Start-up procedure
Safety
The start-up may only be carried out by a qualified electrician.
The safety instructions must be followed during the start-up procedure. See the
safety instructions on the first pages of the appropriate hardware manual.
Check the installation. See the installation checklist in the appropriate hardware
manual.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if
• there is a risk of damage in case of an incorrect direction of rotation, or
• a normal ID run is required during the drive start-up, when the load torque is higher
than 20% or the machinery is not able to withstand the nominal torque transient
during the ID run.
Power-up, control panel basics
Connect the control panel to the drive using an
appropriate Category 5E cable.
Power up the drive. After a few moments, the panel
shows the Output mode (right).
Note: The Output mode display will alternate with
“Alarm 2021 NO MOTOR DATA” until an assistant is
launched later in the procedure.
Switch to local control to ensure that external control
is disabled by pressing the key on the control
panel. Local control is indicated by the text “LOC” on
the top row on the display.
The two boxes on the bottom row of the display
indicate the function of the two soft keys and
. The contents of the boxes depend on the
visible menu choices.
Press (MENU) to access the Main menu.
Within any menu, the desired selection is
highlighted. Press the and keys to
make a new choice; activate by pressing
(ENTER).
The Main menu is the starting point for the
procedures described below.
Adjusting parameter values
Notes:
• At any point, press (CANCEL or EXIT) to return to the previous level.
• By default, not all parameters are visible. Set parameter 16.15 Menu set sel to Load
long to make all parameters visible.
00 A
00 Hz
0%0.
0.
0.
REM
DIR MENU
0.00rpm
LOC
REM
00 A
00 Hz
0%0.
0.
0.
LOC
DIR MENU
0.00rpm
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT ENTER
MAIN MENU 1
LOC

Quick Start-up Guide for ACS850 with Standard Control Program 5
To adjust a parameter within an assistant:
• Use the and keys to adjust the setting. Press SAVE to accept the
setting shown and to proceed to the next parameter.
To adjust a parameter at any other time:
• In the Main menu, highlight PARAMETERS and press (ENTER).
• Use and to browse the list of parameter groups. Highlight the desired
group and press (SEL) to display the parameters within that group.
• Highlight a parameter and press (EDIT) to adjust the setting.
• Use and to adjust the setting. Press SAVE to accept the setting
shown. Press EXIT twice to return to the Main menu.
Notes for more complicated edits:
• With parameters that define a digital source, the setting Const can be used to fix the
value to constant 1 (C.TRUE) or 0 (C.FALSE).
• With parameters that define an analog or digital source, the setting Pointer can be
used to freely choose any parameter value (analog) or a specific bit of a packed
boolean parameter (digital) as the source:
• With an analog source, the parameter group
and parameter index are specified. After
selecting the group, press NEXT to move to the
index setting.
The text below the cursor reflects the current
setting.
After setting the index, press SAVE to accept
the value. Press CANCEL at any point to
discard any changes and to return to the
parameter list.
• With a digital source, the parameter group,
parameter index, and bit number are specified.
After setting an item, press NEXT to move to
the next.
The text below the cursor reflects the current
setting.
After the bit number is set, press SAVE to
accept the value. Press CANCEL at any point
to discard any changes and to return to the
parameter list.
Changing the language
By default, the language of the text shown is English. If desired, the language can be
changed as follows.
In the Main menu, make sure PARAMETERS is
highlighted, and press ENTER.
1501 AO1 src
P.01.06
PAR EDIT
CANCEL SAVE
0106 Motor torque
LOC
1002 Ext1 start in1
P.02.01.00
PAR EDIT
CANCEL NEXT
0201 DI status
LOC
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT ENTER
MAIN MENU 1LOC

6 Quick Start-up Guide for ACS850 with Standard Control Program
Navigate to parameter group 99 Start-up data and
press SEL. Note that the list will wrap around in
either direction between groups 99 and 01 – it is
quicker to press for group 99.
Make sure parameter “9901 Language” is
highlighted and press EDIT.
Select the desired language and press SAVE.
Press EXIT twice to return to the Main menu.
Firmware assistants
The start-up procedures described below make use of firmware assistants. These are
routines that guide the user through the essential parameter settings.
1 – Application macro selection
In the Main menu, highlight ASSISTANTS and press
ENTER.
Highlight Firmware assistants and press SEL.
Highlight Application Macro and press OK.
99 Start-up data
01 Actual values
02 I/O values
03 Control values
04 Appl values
EXIT SEL
PAR GROUPS 99LOC
9901 Language
English
9904 Motor type
9905 Motor ctrl mode
9906 Mot nom current
PARAMETERS
EXIT EDIT
LOC
9901 Language
Deutsch
PAR EDIT
CANCEL SAVE
[0407 hex]
LOC
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT ENTER
MAIN MENU 1
LOC
Firmware assistants
Application assistant
EXIT SEL
ASSISTANTS 1
LOC
Select assistant
Application Macro
Motor Set-up
EXIT OK
CHOICE
LOC

Quick Start-up Guide for ACS850 with Standard Control Program 7
Application macros are pre-defined parameter
settings that can be used as a basis for user
applications. The following macros are available:
•Factory (for speed control applications where a
simple start/stop interface is required)
•Hand/Auto (for speed control applications where
two external control devices are used)
•PID control (for process control applications
such as closed-loop pressure, level or flow control
systems)
•Torque control (for torque and/or speed control
of motor)
•Sequential control (for speed control
applications in which multiple constant speeds
and acceleration/deceleration ramps are needed
and are sequenced).
More information on the macros is available in the
Firmware Manual.
Highlight one of the macros and press OK.
Parameter defaults for the macro
are applied.
After the text “Done OK” appears on the control panel, press OK to complete the
firmware assistant.
2 – Motor set-up
Ensure you have the motor nameplate and encoder data (if needed) at hand.
In the Main menu, highlight ASSISTANTS and press
ENTER.
Highlight Firmware assistants and press SEL.
Highlight Motor Set-up and press OK.
The assistant will guide you through the motor set-
up.
Select the motor type, AM (asynchronous squirrel
cage AC motor) or PMSM (permanent magnet
synchronous motor).
99.04 Motor type
PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT ENTER
MAIN MENU 1LOC
Firmware assistants
Application assistant
EXIT SEL
ASSISTANTS 1LOC
Select assistant
Application Macro
Motor Set-up
EXIT OK
CHOICE
LOC

8 Quick Start-up Guide for ACS850 with Standard Control Program
Select the motor control mode. DTC is suitable for
most cases.
Scalar mode is recommended if
• the nominal current of the motor is less than 1/6
of the nominal current of the drive,
• the drive is used for test purposes with no motor
connected, or
• the drive controls multiple motors and the number
of motors connected is variable.
99.05 Motor ctrl mode
Enter the motor data from the motor nameplate.
Asynchronous motor nameplate example:
Permanent magnet motor nameplate example:
Note: Set the motor data to
exactly the same value as on the
motor nameplate. For example, if
the motor nominal speed is 1470
rpm on the nameplate, setting the
value of parameter 99.09 Mot
nom speed to 1500 rpm results in
incorrect operation of the drive.
If D (delta) data is chosen, then
connect the motor in delta.
If Y (star) data is selected, then
connect the motor in star.
• motor nominal current
Allowed range: approximately 1/6 × I2n … 2 × I2n of
the drive (0…2 × I2nd if parameter 99.05 Motor ctrl
mode = Scalar).
99.06 Mot nom current
M2AA 200 MLA 4
1475
1475
1470
1470
1475
1770
32.5
56
34
59
54
59
0.83
0.83
0.83
0.83
0.83
0.83
3GAA 202 001 - ADA
180
IEC 34-1
6210/C36312/C3
Cat. no
35
30
30
30
30
30
50
50
50
50
50
60
690 Y
400 D
660 Y
380 D
415 D
440 D
VHz kW r/min A cos IA/IN tE/s
Ins.cl. F IP 55
No
IEC 200 M/L 55
3motor
ABB Motors
3 ~ motor M2BJ 280SMB 10 B3
No 3424522
A
BB Motors
Ins.cl. F IP 55
V
400 D
Hz
50
kW
55
r/min
600
A
103
cos
M
0.97
IA/IN t
E/s
Prod. code 2GBJ285220-ADA405445477
6316/C3 6316/C3 630kg
IEC 34-1
S1 SPEC INSUL.
JK-21640-1

Quick Start-up Guide for ACS850 with Standard Control Program 9
• motor nominal voltage
Allowed range: 1/6 × UN… 2 × UNof the drive. (UN
refers to the highest voltage in each nominal voltage
range).
With permanent magnet motors, the nominal
voltage is the BackEMF voltage (at motor nominal
speed). If the voltage is given as voltage per rpm,
e.g. 60 V per 1000 rpm, the voltage for 3000 rpm
nominal speed is 3 × 60 V = 180 V.
Note that the nominal voltage is not equal to the
equivalent DC motor voltage (E.D.C.M.) value given
by some motor manufacturers. The nominal voltage
can be calculated by dividing the E.D.C.M. voltage
by 1.7 (= square root of 3).
99.07 Mot nom voltage
• motor nominal frequency
With permanent magnet motor: If the frequency is
not given on the motor nameplate, it has to be
calculated using the following formula:
f=n×p/60
where p = number of pole pairs, n = motor nominal
speed.
99.08 Mot nom freq
• motor nominal speed 99.09 Mot nom speed
• motor nominal power 99.10 Mot nom power
The following motor data parameters can be set to improve control accuracy. If not
known, set the values to 0.
• motor nominal cos
ϕ (not applicable for permanent
magnet motors)
99.11 Mot nom cosfii
• motor nominal shaft torque 99.12 Mot nom torque
The following parameters define operation limits to protect the driven equipment.
• maximum speed
For the Normal and Reduced ID runs (see below),
this value should be higher than 55% of the motor
nominal speed defined earlier.
20.01 Maximum speed
• minimum speed
For the Normal and Reduced ID runs (see below),
this value should be less than or equal to 0 rpm.
20.02 Minimum speed
• maximum current
This value should be equal to or higher than the
motor nominal current defined earlier.
20.05 Maximum current

10 Quick Start-up Guide for ACS850 with Standard Control Program
• maximum torque
For the Normal ID run (see below), this value should
be at least 100% of motor nominal torque defined
earlier.
20.07 Maximum torque1
• minimum torque 20.08 Minimum torque1
The question “Do you want to perform id-run now?” is displayed. The ID run
(identification run) will identify the characteristics of the motor for optimum control.
If you do not wish to perform the ID run at this point, select No to complete the Motor
Set-up firmware assistant. Proceed to section 3 – Start/Stop configuration.
If you wish to perform the ID run, continue with the following steps BEFORE selecting
Yes.
WARNING! With Normal or Reduced ID run the motor will run at up to
approximately 50…100% of the nominal speed during the ID run. ENSURE
THAT IT IS SAFE TO RUN THE MOTOR BEFORE PERFORMING THE ID
RUN!
Check the direction of rotation of the motor. During
the run (Normal or Reduced), the motor will rotate in
the forward direction.
Ensure the Safe Torque Off and emergency stop
circuits (if present) are closed.
Select Yes and press OK.
Select the ID run method.
The ID run will be performed at the next start of the
drive.
99.13 Idrun mode
NORMAL ID run should be selected whenever
possible.
Note: The driven machinery must be de-coupled
from the motor with Normal ID run:
• if the load torque is higher than 20%, or
• if the machinery is not able to withstand the
nominal torque transient during the ID run.
The REDUCED ID run should be selected instead of
the Normal ID run if the mechanical losses are
higher than 20%, i.e. the motor cannot be
de-coupled from the driven equipment, or full flux is
required to keep the motor brake open (conical
motor).
Forward
When drive output phases U2,
V2 and W2 are connected to the
corresponding motor terminals:
Reverse