ABB ACS2000 AFE 1MVA User manual

— ACS2000 AFE 1MVA User Manual
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MEDIUM VOLTAGE DRIVES
ACS2000 AFE 1MVA
User Manual
+
• High reliability due to proven design and low
parts count
• Fuseless design
• Air-cooled
• Application tailored design
•Softstarter
• Arc resistant design
• Direct torque control
• Power range from 250 to 800 kW

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ABB Sp. z o.o.
System Drives
Placydowska 27
95-070 Aleksandrow Lodzki
Poland
Document name
ACS2000 AFE 1MVA
User Manual
Document number
3BHS297030 ZAB E01 Rev. J
Issue date
2020-07

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Table of contents
8 Terms, trademarks, related
documentation
14 Generalinformationonmanual
and drive
20 Important note on main circuit
breaker
24 Safety
30 Power electronics and cabinet
features
48 Control system
68 Transportation, storage and
disposal
78 Mechanical installation
86 Electrical installation
110 Commissioning
114 Commissioning check list
118 Operation
132 CDP control panel
150 Preventive and corrective
maintenance

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List of figures
21 Drive system overview
22 MCB opening timing diagram
28 Safety labels
32 Drive overview with input
transformer
32 Single-line diagram of direct-
to-line configuration
34 Drive overview with input
transformer
35 IFU - Input filter unit
36 AFE - Active front end
37 Phase module
38 DC-link
39 Grounding switch
39 Grounding circuit
40 Grounding the drive
41 INU - Inverter unit
41 EMC filter
42 Terminal compartment
44 Door locks
45 Fan unit types
46 Example of fan group 1
46 Example for the operating time of the
fan units
47 Air flow inside the drive
47 Air pressure switches
49 Block diagram of control system
50 Control compartment
51 Control compartment details
52 AMC circuit-boards location
53 Direct torque control

54 IOEC modules overview
54 IOEC modules location
56 IOEC module terminals
57 IOEC module identification
65 Location of fieldbus and pulse
encoder interface
72 Lifting rails
72 Transporting the cabinet by
crane
73 Transporting the cabinet by
forklift
82 Fixing the cabinet to the floor
92 Grounding the drive system
and integrated transformer
93 Grounding the drive system
and non-integrated
transformer
94 Drive with integrated
transformer
94 Heating cable connection
98 Preparing power cables for
EMC plates
99 Preparing power cables for
sealing modules
101 Power cable entry
102 Bolted busbar connection
103 Control cable entry
104 Preparing control cables for EMC
plates
105 Preparing control cables for sealing
modules
105 Preparing control cables for cable
glands
106 Shield grounding point for encoder
cable
123 Local operator panel
133 CDP control panel
152 Device identification
153 Alarm / fault indication
156 AMC34 circuit board
157 IOEC module
158 AF 100 interface
159 NETA-21 remote monitoring tool
161 Modbus RTU interface
162 Profibus interface
166 Four-way grounding set
167 Connecting a grounding set
169 Service covers

170 Replacing filter mats
171 Phase modules location
171 Phase module – Dimensions
and weight

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List of tables
55 3-1: IOEC module
configuration
55 3-2: 24 V internal voltage
supply
57 3-3: IOEC module
identification
58 3-4: Standard analog input
signal allocation
58 3-5: Standard digital output
signal allocation
59 3-6: Standard digital input
signal allocation
60 3-7: Example for digital input
signal allocation
61 3-8: Standard analog input
signal allocation
61 3-9: Standard analog output
signal allocation
62 3-10: Optional digital output
signal allocation
62 3-11: Optional digital input signal
allocation
63 3-12: Optional analog input signal
allocatio
63 3-13: Optional analog output signal
allocation
70 4-1: Transport Conditions
74 4-2: Storage conditions
91 6-1: Auxiliary power terminal sizes
91 6-2: I/O module terminal sizes
119 8-1: Operating conditions
158 10-1: AF 100 LED description
159 10-2: NETA-21 LED description
161 10-3: Modbus RTU LED description
162 10-4: Profibus LED description

Terms, trademarks, related
documentation

9ACS2000 AFE 1MVA UM 3BHS297030 ZAB E01 REV. J
—
Terms and abbreviations
The following table lists terms and abbreviations
you should be familiar with when using the manual.
Some of the terms and abbreviations used in the
manual are unique to ABB and might differ from
the normal usage.
Term / Abbreviation Meaning
AMC circuit board Application and Motor Controller
The digital signal processor is the heart of the control system of the drive. A separate AMC circuit
board is assigned to the line-side rectifier (AFE) and the motor inverter (INU) of the drive.
AFE Active Front End
The AFE, also referred to as ARU (Active Rectifier Unit), is the line-side rectifier of the drive that
enables four-quadrant operation and reactive power compensation.
Converter Short form for ACS2000 frequency converter
Cluster A cluster is a synonym for a group of hardware modules of the drive control system.
DDCS Distributed drive control system
DDCS is an acronym for a serial communication protocol designed for data transfer via optical
fibers.
Drive Short form for ACS2000 frequency converter
Drive system The drive system includes all equipment used to convert electrical into mechanical power to give
motion to the machine.
DriveBus Communication link dedicated for ABB drives
DriveDebug DriveDebug is part of ABB’s
DriveWare ® software tools for drives using the DDCS communications
protocol. DriveDebug runs on computers with
Windows ® operating systems. DriveDebug is a
specialist’s tool used to diagnose, tune and troubleshoot ABB drives.
DriveWindow DriveWindow is a
DriveWare ® product. DriveWindow is a 32 bit Windows ® application for
commissioning and maintaining ABB drives equipped with optical communication links.
DriveMonitor DriveMonitor is a monitoring and diagnostics system that allows secure access to the drive via the
internet from a remote location. DriveMonitor provides long-term monitoring functions that allow
to infer equipment status and improve equipment performance.
Equipment Frequency converter and related equipment
EMC Electromagnetic compatibility
All measures to suppress electromagnetic disturbances caused by different electrical equipment in
the same electromagnetic environment, and to strengthen the immunity of the equipment to such
disturbances.
FE Functional earth
Ground Earth
To ground The conducting path (eg, conductor) between the electric equipment (eg, frequency converter) and
the earth. The electric equipment is connected to the earth, eg, by a grounding set or a grounding
switch.
GTO Gate turn-off thyristor
IGBT Insulated gate bipolar transistor
INU Inverter unit of the drive. The INU converts the DC voltage to the required AC motor voltage and
frequency.
I/O module Term of ABB’s S800 I/O system. The I/O module is an active input or output device for digital or
analog signals.
Line voltage RMS voltage of the main power supply of the drive
MCB Main circuit breaker
The MCB is a major protection device of the drive system and connects / disconnects the main
power supply to the drive. The MCB is controlled entirely by the drive.
PCB Printed circuit board
PCC Point of common coupling. The PCC is the point in the electrical power supply system where the
responsibility of the utility changes to the industrial customer. The utility is responsible to provide
clean voltage and current with respect to harmonic distortion up to the PCC. The industrial
customer is responsible not to distort voltage and current by its electrical systems.
PE Protective earth

TERMS, TRADEMARKS, RELATED DOCUMENTATION 10
Phase module The phase module is a compact assembly of wired components including power semiconductors
and circuit boards that serves as a standardized building block for the AFE and INU of the drive.
PPCS Power plate communication system
PPCS is an acronym for a serial communication protocol designed for data transfer via optical fibers
between AMC circuit board and INTerface circuit boards.
RTD Resistance temperature detector or device
The RTD is a temperature sensor where the change in electrical resistance is used to measure the
temperature.
Safeline ABB synonym for uninterruptible power supply
Supervisory signal Indicates the operating condition of a circuit or device.
SW Software
TC Short form for terminal compartment of the drive
Zero speed threshold Used in the manual to indicate that the drive has reached the value “zero speed” that is set in a
parameter. The value can be set in the range of 0 and maximum speed (the unit for the speed is
rpm).
Term / Abbreviation Meaning