ABB Ability MACHsense-R User manual

—
ABB MOTION SERVICES
ABB Ability™ MACHsense-R (MSR1608) Data
acquisition unit
User manual

ABB Ability™ MACHsense-R
(MSR1608) Data acquisition
unit
User manual
Table of contents
1. Safety instructions
3. Getting started
4. Preparing for installation
4MSL0007 Rev A
EN
Original instructions
EFFECTIVE: 2023-12-15

Table of contents
1 Safety instructions
9Contents of this chapter .........................................................................................
9General safety in installation, start-up and maintenance ................................
10Electrical safety in installation, start-up and maintenance .............................
10Electrical safety precautions ..........................................................................
11General safety in operation .............................................................................
2 Introduction
13Contents of this chapter .........................................................................................
13Purpose of the manual ............................................................................................
13Applicability ...............................................................................................................
13Target audience ........................................................................................................
14Quick installation, commissioning and operating flowchart ..........................
15Terms and abbreviations used in this manual. ..................................................
16Related documents ..................................................................................................
16Disclaimers ................................................................................................................
16General disclaimer ............................................................................................
17Cybersecurity disclaimer .................................................................................
3 Getting started
19Contents of this chapter .........................................................................................
19MACHsense-R overview ...........................................................................................
20Process overview diagram ......................................................................................
21Package contents .....................................................................................................
22Front panel information ..........................................................................................
23Designation label ..............................................................................................
24MACHsense-R order information ..........................................................................
24SIM card and subscription order information ....................................................
24Standard sensors order information ...................................................................
24General requirements ..............................................................................................
25Supported motor types ..........................................................................................
25Required tools ...........................................................................................................
4 Preparing for installation
27Contents of this chapter .........................................................................................
27Prepare the installation location ...........................................................................
27Install the antennas ..................................................................................................
Table of contents 5

28Configure internet connection ..............................................................................
28Activate the SIM card ...............................................................................................
29Installing/removing the SIM card .........................................................................
30Connect the power supply cable ...........................................................................
31Using the rubber membrane plate ........................................................................
32Commission the MACHsense-R .............................................................................
5 Installing the accelerometers
35Contents of this chapter .........................................................................................
35Examine the accelerometer mounting location .................................................
37Example 1: Location of accelerometers on drive end side of motor ......
38Example 2: Location of accelerometers on vertically mounted motor ...
38Fix the mounting pads ............................................................................................
39Fix the triaxial mounting base ...............................................................................
39Install mounting pads in motors with fins ..........................................................
40Mount the sensors ...................................................................................................
41Additional mounting information .........................................................................
6 Installing the Magnetic Field Sensor
43Contents of this chapter .........................................................................................
43Examine the MFS mounting location ...................................................................
44Mount the MFS ..........................................................................................................
7 Installing the DAU
47Contents of this chapter .........................................................................................
47Mounting the DAU ....................................................................................................
48Example DAU installations .....................................................................................
48Mounting on the motor with mounting plate .............................................
49Mounting on rails ..............................................................................................
49Mounting directly on the motor .....................................................................
8 Connecting the cables
51Contents of this chapter .........................................................................................
51Wiring and connecting accelerometers ...............................................................
54Wiring and connecting magnetic field sensor ....................................................
9 Connecting temperature sensors
59Contents of this chapter .........................................................................................
59
Wiring and connecting temperature sensors (PT100 RTD/BTD) inside
MACHsense-R ............................................................................................................
6 Table of contents

10 Using RS485 interface
61Contents of this chapter .........................................................................................
61Connecting RS485 inside MACHsense-R .............................................................
11 Using GPIO interface
63Contents of this chapter .........................................................................................
63GPIO interface overview ..........................................................................................
63GPO connection ........................................................................................................
64GPI connection ..........................................................................................................
12 Connecting LAN cable
67Contents of this chapter .........................................................................................
67Connect LAN cable ...................................................................................................
13 Technical data
69Contents of this chapter .........................................................................................
69Software .....................................................................................................................
69Wi-Fi (802.11 a/b/g/n/ac) ......................................................................................
70Bluetooth (5.0 BR/EDR/LE) ....................................................................................
70Mobile (LTE 4G, HSPA+ 3G) .....................................................................................
70Connectivity ...............................................................................................................
70Power specification .................................................................................................
71Environmental conditions ......................................................................................
71Physical conditions ..................................................................................................
71Installation .................................................................................................................
71Dimension of mounting pads ................................................................................
72Dimensions of DAU ..................................................................................................
72Certification ...............................................................................................................
72Loctite®AA 326 ..........................................................................................................
72Loctite®SF 7649 ........................................................................................................
Further information
Table of contents 7

8

Safety instructions
Contents of this chapter
This chapter contains the safety instructions which you must obey when you install,
start up, operate and do maintenance work on the MACHsense-R data acquisition
unit (DAU).
General safety in installation, start-up and maintenance
These instructions are for all personnel who do work on the DAU.
WARNING! Obey these instructions. If you ignore them, injury or damage to
the equipment can occur.
• Keep the DAU in its package until you install it. After unpacking, protect the
DAU from dust, debris and moisture.
• Handle the DAU carefully, not to drop it down.
• Use the required personal protective equipment: safety shoes with metal toe
cap, safety glasses, protective gloves and long sleeves, etc. Some parts have
sharp edges.
• Do not install or perform maintenance on the DAU on a running motor if the
DAU is mounted directly on the motor. Make sure the motor has cooled
sufficiently for the installation or maintenance of the DAU.
• Make sure that safe platforms are available to access the motor. Do not use
ladders.
1
Safety instructions 9

• Make sure the debris from drilling, cutting and grinding does not enter the
DAU during installation. Electrically conductive debris inside the DAU may
cause damage or malfunction.
• Make sure that there is sufficient cooling. See the Technical data (page 69).
Electrical safety in installation, start-up and maintenance
￭Electrical safety precautions
These electrical safety precautions are for all personnel who do work on the motor
cable or motor. Read this section before you familiarize yourself with the DAU,
initial product setup, and registration process.
WARNING!
Obey these instructions. If you ignore them, injury or death, or damage to
the equipment can occur.
If you are not a qualified electrical professional, do not do installation or
maintenance work. You must be trained in and be familiar with the specific
maintenance procedures and tests required for rotating electrical machines.
Go through these steps before you begin any installation or maintenance
work.
• Clearly identify the work location and equipment.
• Protect any other energized parts in the work location against contact.
• Take special precautions when close to bare conductors.
• Perform motor repair and maintenance according to the motor’s own
instruction and safety manuals. If a drive unit is included in the motor setup,
follow the additional safety and instruction manuals of the drive.
• Before working on any electrical equipment, obey all the general electrical
safety precautions and local regulations, to prevent injury to personnel. Follow
the instructions issued by the security personnel.
10 Safety instructions
3