ABB ACH550-01 User manual

DriveIT Low Voltage AC Drives
User’s Manual
ACH550-01 Drives (0.75…90 kW)
ACH550-UH Drives (1…150 Hp)
ABB
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ACH550 Drive Manuals
GENERAL MANUALS
ACH550-01/UH User's Manual
(0.75…90 kW) / (1…150 HP)
• Safety
• Installation
• Start-Up
• Diagnostics
• Maintenance
• Technical Data
ACH550-02/UH User's Manual
(110... 355 kW) / (150... 550 HP)
• Safety
• Installation
• Start-Up
• Diagnostics
• Maintenance
• Technical Data
ACH550 Technical Reference
Manual
• Detailed Product Description
– Technical product description
including dimensional
drawings
– Cabinet mounting information
including power losses
– Softwareandcontrol including
complete parameter
descriptions
– User interfaces and control
connections
– Complete options descriptions
– Spare parts
–Etc.
• Practical Engineering Guides
– PID & PFA engineering
guides
– Dimensioning and sizing
guidelines
– Diagnostics and maintenance
information
–Etc.
OPTION MANUALS
(Fieldbus Adapters, I/O Extension
Modules etc., manuals delivered
with optional equipment)
Relay Output Extension Module
(typical title)
• Installation
• Programming
• Fault tracing
• Technical data
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1. Contents of this manual
2. Preparing for installation
3. Installing the drive
4. Start-up & control panel
5. Wiring and applications
6. Real-time clock and timer functions
7. Serial communications
8. Parameter listing and descriptions
9. Diagnostics and maintenance
10. Appendix and available options
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ACH550 User's Manual
Table of Contents 1
Table of Contents
Table of Contents ......................................... 1
Contents of this manual ............................... 7
What this chapter contains ......................... 7
To which products this chapter applies ...... 7
Intended use .............................................. 7
Intended audience ...................................... 7
Use of warnings and notes .........................8
Drive package .......................................... 10
Lifting the drive ......................................... 11
Preparing for installation ........................... 13
What this chapter contains ....................... 13
Drive identification, IP 21 ......................... 14
Drive identification, IP 54 ......................... 15
Frame size ............................................... 16
Motor identification ................................... 18
Motor compatibility ................................... 20
Suitable environment and enclosure ........ 21
Suitable mounting location ....................... 22
Wiring and EMC considerations ............... 25
Cabling instructions .................................. 28
Motor cables ............................................. 28
Control cables .......................................... 32
Tools required .......................................... 35
Checklist for installation preparations ......36
Installing the drive ...................................... 37
What this chapter contains ....................... 37
Preparing the mounting location ..............37
Removing front cover (IP 54) ................... 38
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ACH550 User's Manual
Removing front cover (IP 21) ...................39
Mounting the drive (IP 54) ........................40
Mounting the drive (IP 21) ........................41
Overview of wiring installation(R1...R4) ...42
Overview of wiring installation(R5...R6) ...43
Power wiring (IP54) ..................................44
Control wiring (IP 54) ................................46
Power wiring (IP 21) .................................47
Control wiring (IP 21) ................................50
Check installation .....................................52
Re-install cover (IP 54) .............................54
Re-install cover (IP 21) .............................55
Apply power ..............................................56
Start-up & control panel .............................59
What this chapter contains .......................59
HVAC control panel (ACS-CP-B) features 59
Start-up .....................................................60
Modes .......................................................63
Standard display mode .............................64
Parameters mode .....................................66
Start-up assistant mode ...........................68
Changed parameters mode ......................71
Drive parameter backup mode .................72
Clock set mode .........................................77
I/O settings mode .....................................80
Wiring and applications .............................83
What this chapter contains .......................83
Applications ..............................................83
Selecting an application macro ................84
Restoring defaults ....................................85
1. HVAC default ........................................86
2. Supply fan ............................................88
3. Return fan .............................................90
4. Cooling tower fan .................................92
5. Condenser ............................................94
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ACH550 User's Manual
Table of Contents 3
6. Booster pump .......................................96
7. Pump alternation .................................. 98
8. Internal timer ...................................... 100
9. Internal timer with constant speeds/
Powered roof ventilator ......................... 102
10. Floating point .................................... 104
11. Dual setpoint with PID ...................... 106
12. Dual setpoint with PID and constant
speeds .................................................... 108
13. E-bypass (USA only) ........................ 110
14. Hand Control .................................... 112
Real-time clock and timer functions ....... 115
What this chapter contains ..................... 115
Real-time clock and timer features ......... 115
Using the timer .......................................116
1. Enabling the timer ..............................118
2. Setting the time period .......................119
3. Creating a timer .................................. 121
4. Connecting parameters ...................... 122
Example of timer use .............................124
Serial communications ............................ 129
What this chapter contains ..................... 129
System overview .................................... 130
Mechanical and electrical installation of the
plug-in fieldbus ....................................... 132
Setting up communication through a plug-in
fieldbus adapter module ......................... 134
Drive control parameters ........................ 136
Fieldbus control interface ....................... 145
Generic Drive Profile .............................. 159
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ACH550 User's Manual
Parameter listing and descriptions .........165
What this chapter contains .....................165
Parameter Groups ..................................166
Overview of PID-controllers in ACH550 .266
Complete parameter list for ACH550 .....316
Diagnostics and maintenance .................349
What this chapter contains .....................349
Diagnostics displays ...............................350
Correcting faults .....................................351
Fault resetting .........................................360
History ....................................................361
Correcting alarms ...................................361
Maintenance intervals ............................365
Heatsink .................................................366
Main fan replacement .............................366
Internal enclosure fan replacement ........369
Capacitors ..............................................370
Control panel ..........................................371
Appendix and available options ..............373
What this chapter contains .....................373
Technical data ........................................373
Input power (mains) cables and fuses ....380
Cable terminals ......................................385
Input power (mains) connection .............385
Motor connection ....................................386
Control connection .................................387
Hardware description .............................388
Efficiency ................................................391
Cooling ...................................................391
Dimensions and weights ........................393
Frame size R1 (IP54/NEMA12) ..............394
Frame size R2 (IP54/NEMA12) ..............395
Frame size R3 (IP54/NEMA12) ..............396
Frame size R4 (IP54/NEMA12) ..............397
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ACH550 User's Manual
Table of Contents 5
Frame size R5 (IP54/NEMA12) .............. 398
Frame size R6 (IP54/NEMA12) .............. 399
Frame size R1 (IP21/NEMA1) ................ 400
Frame size R2 (IP21/NEMA1) ................ 401
Frame size R3 (IP21/NEMA1) ................ 402
Frame size R4 (IP21/NEMA1) ................ 403
Frame size R5 (IP21/NEMA1) ................ 404
Frame size R6 (IP21/NEMA1) ................ 405
Ambient conditions ................................. 406
Materials ................................................. 407
Applicable standards .............................. 408
EMC instructions (Europe, Australia and
New Zealand) ......................................... 409
Equipment warranty and liability ............ 411
Contact information ................................ 412
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ACH550 User's Manual
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