ABB ACS1000 User manual

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SYSTEM DRIVES
ACS1000 water-cooled
User manual
OWNING ORGANIZATION
ABB Switzerland Ltd.
DATE
2021-11-17
STATUS
Approved
SECURITY LEVEL
Public
DOCUMENT KIND
User manual
DOCUMENT ID.
3BHS213400 E01
REV.
J
LANG.
en
PAGE
1/166
© Copyright 2009 ABB All rights reserved.

PRODUCT
ACS1000W
DOCUMENT KIND
User manual
DOCUMENT ID.
3BHS213400 E01
REV.
J
LANG.
en
PAGE
2/166
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Legal disclaimer
This document contains information about one or more ABB products and may include a description of or
a reference to one or more standards that are relevant to the ABB products. The presence of any such
description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document include all the features of the described or referenced standard. In order to
determine the specific features included in a particular ABB product, the product specifications for the
particular ABB product apply.
The buyer acknowledges the proprietary and confidential nature of the information contained in this
document and agrees that all rights to and concerning the information contained in this document remain
vested in ABB, in particular with regard to any intellectual property rights. Nothing contained herein shall
oblige ABB to furnish any particular information to the buyer.
The information in this document is subject to change without notice and should not be construed as a
binding declaration of ABB. ABB assumes no responsibility for any errors or omissions in this document.
Products described or referenced in this document are designed to be connected with networks and
provide information and data through network interfaces. The products must be connected to a secure
network. It is the sole responsibility of the buyer of the products to provide and continuously ensure a
secure connection between the product and the system network and/or any other networks that may be
connected to the product. ABB is in no event liable for the security of the network used by buyer.
The buyer of the product must establish and maintain appropriate measures, including, but not limited
to, the installation of firewalls, application of authentication measures, encryption of data, installation of
antivirus programs, and so on, to protect these products, the network, its system, and interfaces against
security breaches, unauthorized access, interference, intrusion, leakage, and/or theft of data or
information. Any liability of ABB in this regard is excluded.
ABB may perform functionality testing on the products and may release updates. However, it is the sole
responsibility of the buyer of the product to ensure that any product updates or other major system
updates (to include but not limited to code changes, configuration file changes, third-party software
updates or patches, hardware change out, and so on) are compatible with the security measures
implemented. The buyer of the product must verify that the system and associated products function as
expected in the environment in which they are deployed. ABB has no obligations in this regard.
In no event shall ABB be liable for any damages inclusive but not limited to indirect, special, incidental or
consequential damages of any nature or kind whatsoever arising from the use of this document, nor shall
ABB be liable for any damages inclusive but not limited to indirect, special, incidental or consequential
damages arising from the use of any software or hardware described in this document.
This document and parts thereof must be kept strictly confidential and must not be reproduced or copied
without the prior written permission from ABB, and the contents thereof must not be disclosed or made
available to any third party nor used for any unauthorized purpose.
The software or hardware described in this document may be furnished under a license and may be used,
copied, or disclosed only in accordance with the terms of such license.
—
Trademarks
ABB is a registered trademark of ASEA BROWN BOVERI LTD.
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2009 ABB
All rights reserved

CONTENTS
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Contents
1. About this manual ............................................................................................ 13
1.1. Equipment covered by this manual ................................................................. 13
1.2. Structure of the user documentation ............................................................. 13
1.3. Terms and abbreviations .................................................................................. 14
1.4. Related documents ........................................................................................... 16
1.5. Target groups and required qualification ....................................................... 17
1.5.1. Handling .................................................................................................... 17
1.5.2. Mechanical installation ............................................................................ 17
1.5.3. Electrical installation ...............................................................................17
1.5.4. Operation .................................................................................................. 17
1.5.5. Maintenance ............................................................................................. 18
1.6. User’s responsibilities ...................................................................................... 18
1.7. Intended use of equipment.............................................................................. 18
1.8. Quality certificates and applicable standards ............................................... 19
1.10. Identifying the delivery ..................................................................................... 20
2. Important safety information ........................................................................ 21
2.1. Safety standards ............................................................................................... 21
2.2. Safety messages ............................................................................................... 21
2.3. Product safety labels ........................................................................................ 22
2.4. General safety instructions .............................................................................. 23
2.5. The 7 steps that save lives ............................................................................... 24
2.6. Possible residual risks ...................................................................................... 26
2.7. Main circuit breaker protection device ........................................................... 27
2.7.1. Safety and protection requirements ..................................................... 28
2.7.2. Minimum requirements for MCB and MCB control .............................. 28
2.8. Maintenance recommendation ........................................................................ 29
3. Power electronics and cabinet features .......................................................... 31
3.1. Overview ............................................................................................................. 31
3.2. Main components of the drive system ........................................................... 32
3.3. Power supply configurations ........................................................................... 33
3.3.1. Main power supply configurations ........................................................ 33
3.3.2. Auxiliary power supply configurations ................................................. 34
3.4. Drive topology ................................................................................................... 35
3.4.1. Overview ................................................................................................... 35
3.4.2. Control and terminal compartment ...................................................... 36
3.4.3. DC-link and filter compartment ............................................................. 37
3.4.4. Grounding switch .................................................................................... 38
3.4.5. Filter ..........................................................................................................38
3.4.6. Rectifier and inverter compartment ...................................................... 39
3.4.7. Optional Braking Chopper ..................................................................... 40
3.4.8. Cooling systems ..................................................................................... 44
3.5. Cabinet design ................................................................................................. 44
3.6. Door locking system ......................................................................................... 45
3.6.1. Optional cabinets .................................................................................... 45
3.7. Arc resistant design (optional) ........................................................................ 46

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3.7.1. Internal arc classification .......................................................................46
3.7.2. Power compartment doors ....................................................................46
3.7.3. Associated protection requirement ...................................................... 47
3.8. Space heaters .................................................................................................... 47
4. Control system .................................................................................................49
4.1. Overview ............................................................................................................. 49
4.2. Main components ..............................................................................................50
4.2.1. Local control panel .................................................................................. 51
4.2.2. AMC circuit board .................................................................................... 52
4.3. I/O interfaces .................................................................................................... 56
4.3.1. IOEC I/O modules .................................................................................... 56
4.3.2. Serial communication interface (fieldbus) ........................................... 61
4.3.3. Pulse encoder interface NTAC (option) ................................................. 62
5. Transportation, storage and disposal ............................................................. 63
5.1. Safety ................................................................................................................ 63
5.2. Transport conditions ........................................................................................ 63
5.3. Unpacking and inspection ............................................................................... 63
5.4. Lifting and transportation ............................................................................... 64
5.4.1. General notes on transportation ......................................................... 64
5.4.2. Using a crane ...........................................................................................64
5.5. Storage ............................................................................................................... 67
5.5.1. Storage conditions .................................................................................. 67
5.5.2. Storing the drive ...................................................................................... 67
5.5.3. Storage and handling of spare parts .................................................. 68
5.6. Disposal of packaging materials and components ....................................... 68
6. Mechanical installation .................................................................................... 69
6.1. Safety ................................................................................................................ 69
6.2. Overview of installation work .......................................................................... 69
6.3. General notes on installation ......................................................................... 69
6.3.1. Dimensions and clearances .................................................................... 69
6.3.2. Cabinet roof ............................................................................................. 69
6.3.3. Fire protection ......................................................................................... 70
6.3.4. Cable duct material ................................................................................. 70
6.4. Preparing the floor ............................................................................................ 70
6.5. Fixing the cabinet to the floor ......................................................................... 70
6.6. Installing the cabinet with the second rectifier ............................................ 73
6.7. Installing the redundant fan ............................................................................ 74
6.8. Preparing the water supply connections ........................................................ 75
6.9. Checking the door center posts ...................................................................... 75
7. Electrical installation ....................................................................................... 77
7.1. Safety ................................................................................................................ 77
7.2. Overview of installation work .......................................................................... 77
7.3. Cable requirements ........................................................................................... 77
7.4. Ground cable connection and cable shield connections .............................. 78
7.5. Cable entries ...................................................................................................... 79
7.5.1. Cable entry with EMC plates .................................................................. 79
7.5.2. Cable entry with type 1 sealing modules ............................................. 80
7.5.3. Cable entry with type 2 sealing modules .............................................. 81
7.5.4. Cable entry with cable glands ................................................................ 81

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7.6. Power cables, ground cables and equipotential
bonding conductor ........................................................................................... 82
7.6.1. Preparing the cable entry, the cable spacers and
the cables ............................................................................................... 82
7.6.2. Connecting the cables ............................................................................94
7.6.3. Bolted connections .................................................................................94
7.7. Auxiliary power, control and serial communication cables ..........................96
7.7.1. Preparing the cable entry and the cables ............................................. 96
7.7.2. Connecting the cables .......................................................................... 101
7.8. Power supply cable for redundant fan unit .................................................. 102
7.9. Final checks ...................................................................................................... 102
8. Commissioning............................................................................................... 103
8.1. Overview ........................................................................................................... 103
8.1.1. Required qualification ......................................................................... 103
8.1.2. Commissioning procedure ................................................................. 103
8.1.3. Commissioning checklist .................................................................... 103
8.1.4. Customer assistance ........................................................................... 103
8.1.5. Customer acceptance .......................................................................... 103
8.2. Commissioning checklists .............................................................................. 104
8.2.1. Mechanical installation checklist ......................................................... 104
8.2.2. Electrical installation checklist ............................................................ 104
8.2.3. Main circuit breaker (MCB) ................................................................... 105
8.2.4. Input transformer checklist .................................................................. 105
8.2.5. Motor checklist ...................................................................................... 105
8.2.6. Insulation tests checklist ...................................................................... 105
8.2.7. Power supply checklist .......................................................................... 106
8.2.8. Miscellaneous checklist ........................................................................ 106
9. Operation ....................................................................................................... 107
9.1. Safety .............................................................................................................. 107
9.2. Overview ........................................................................................................... 107
9.3. Operating conditions ...................................................................................... 107
9.4. Sound pressure level ....................................................................................... 107
9.5. Local operator panel ....................................................................................... 108
9.6. Status messages ............................................................................................. 109
9.6.1. Start sequence of the drive ................................................................ 110
9.6.2. Stop sequence of the drive .................................................................. 111
9.6.3. Emergency off sequence of the drive ................................................ 112
9.7. Starting the drive ........................................................................................... 112
9.7.1. Checks before starting the drive .......................................................... 112
9.7.2. Starting the drive remotely ................................................................... 113
9.7.3. Starting the drive locally ........................................................................ 113
9.8. Stopping the drive ...........................................................................................115
9.9. Emergency-off ..................................................................................................116
9.9.1. Initiating an emergency-off .................................................................. 116
9.9.2. Starting the drive after an emergency off ........................................... 117
10.CDP control panel........................................................................................... 119
10.1. Overview ............................................................................................................ 119
10.2. CDP control panel functions .......................................................................... 120
10.3. CDP control panel modes ............................................................................... 120
10.3.1. Identification mode ............................................................................... 120

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10.3.2. Actual signals mode ............................................................................... 121
10.3.3. Parameters mode ................................................................................ 128
10.3.4. Functions mode ..................................................................................... 134
10.4. Local and remote control ............................................................................... 136
10.4.1. Local control ........................................................................................... 136
10.4.2. Remote control ...................................................................................... 137
10.5. Operational commands .................................................................................. 138
10.5.1. Setting the direction of rotation ......................................................... 138
10.5.2. Entering a reference value .................................................................... 139
11. Preventive and corrective maintenance ........................................................ 141
11.1. General information ........................................................................................ 141
11.1.1. Required qualification ........................................................................... 141
11.1.2. Maintenance schedule........................................................................... 141
11.1.3. Logbook .................................................................................................. 141
11.1.4. Spare parts ............................................................................................. 141
11.2. Identifying electrical equipment ................................................................... 142
11.2.1. Device identification ............................................................................. 142
11.2.2. Cables and wires .................................................................................... 142
11.2.3. Understanding wiring diagrams .......................................................... 142
11.3. Alarm / fault indications ................................................................................ 143
11.3.1. Messages ................................................................................................ 143
11.3.2. Error message levels ............................................................................. 143
11.3.3. Fault handling ........................................................................................ 144
11.3.4. Standard troubleshooting procedure ................................................. 145
11.4. Removing the CDP control panel ................................................................... 146
11.5. LEDs and switches on circuit boards............................................................ 147
11.5.1. AMC circuit board .................................................................................. 147
11.5.2. IOEC I/O modules .................................................................................. 148
11.6. Corrective maintenance .................................................................................. 149
11.6.1. Safety ................................................................................................. 149
11.6.2. De-energizing the drive locally ............................................................. 150
11.6.3. Grounding ............................................................................................... 152
11.6.4. Grounding switch is not released ...................................................... 153
11.6.5. Checking the release conditions for the grounding
switch .................................................................................................... 154
11.6.6. Visual checks on the drive .................................................................... 155
11.6.7. Cleaning the drive ................................................................................ 156
11.6.8. Checking wire and cable connections ............................................... 157
11.6.9. Cleaning and replacing filter mats ...................................................... 157
11.6.10. Inspecting and replacing batteries ..................................................... 159
11.6.11. Replacing the fan inside the water-cooling unit ...............................161
11.6.12. Replacing the redundant fan unit ...................................................... 163

FIGURES
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Figures
Figure 1-1 Delivered items ............................................................................................. 20
Figure 2-1 Product warning label examples
(label placement depends on the drive) ........................................................................ 22
Figure 2-2 Drive system overview ................................................................................... 27
Figure 2-3 MCB opening timing diagram .................................................................... 29
Figure 3-1 ACS1000 water-cooled................................................................................... 31
Figure 3-2 Block diagrams of an ACS1000W with a 12-pulse rectifier (A)
and a drive with a 24-pulse rectifier (B) ...................................................................... 32
Figure 3-3 Drive overview with power supplies .......................................................... 33
Figure 3-4 ACS1000W ..................................................................................................... 35
Figure 3-5 Control and terminal compartment ........................................................... 36
Figure 3-6 DC link and filter compartment ................................................................. 37
Figure 3-7 Grounding switch ......................................................................................... 38
Figure 3-8 Voltage and current waveforms at drive output ........................................ 38
Figure 3-9 Rectifier and inverter compartment .......................................................... 39
Figure 3-10 Three-level voltage source inverter principle .......................................... 40
Figure 3-11 ACS1000W water-cooled with braking chopper (1) ................................. 40
Figure 3-12 Principle diagram ....................................................................................... 41
Figure 3-13 Braking chopper design ............................................................................ 42
Figure 3-14 Door locks ................................................................................................... 45
Figure 3-15 IAC label example ......................................................................................... 46
Figure 3-16 Door bolts ..................................................................................................... 46
Figure 3-17 Optional space heaters .............................................................................. 47
Figure 4-1 Block diagram of control system with customer interface (A),
control system (B) and power electronics (C) .............................................................49
Figure 4-2 Control compartment ..................................................................................50
Figure 4-3 Control compartment – I/O devices .......................................................... 51
Figure 4-4 AMC circuit board ........................................................................................ 52
Figure 4-5 Direct torque control ................................................................................... 53
Figure 4-6 PID control mode ......................................................................................... 55
Figure 4-7 IOEC interfaces overview ............................................................................ 56
Figure 4-8 IOEC module ................................................................................................ 59
Figure 4-9 IOEC module identification ....................................................................... 60
Figure 4-10 NTAC-02 pulse encoder interface ............................................................. 62

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Figure 5-1 Transporting the cabinet by crane - standard case ................................. 65
Figure 5-2 Transporting the cabinet by crane - marine/offshore case ..................... 66
Figure 6-1 Leveling the drive ........................................................................................... 71
Figure 6-2 Location of screw holes in a standard cabinet base and
anchor bolt example ........................................................................................................ 71
Figure 6-3 Shipping braces ............................................................................................. 72
Figure 6-4 Installing the cabinet with the second rectifier cabinet .......................... 73
Figure 6-5 Installing the redundant fan ....................................................................... 74
Figure 6-6 Door center posts (1) .................................................................................... 75
Figure 7-1 Grounding the drive system ........................................................................ 78
Figure 7-2 EMC plate example ...................................................................................... 79
Figure 7-3 EMC cushion .................................................................................................. 80
Figure 7-4 Type 1 sealing modules example .............................................................. 80
Figure 7-5 Type 2 sealing modules example ............................................................... 81
Figure 7-6 Cable entry with cable glands ...................................................................... 81
Figure 7-7 Busbars for 12- pulse drive (B) and 24-pulse drive (A and B) .................. 83
Figure 7-8 Cable spacer (A) and cable spacer with cables attached with
cable ties (B) ...................................................................................................................84
Figure 7-9 Example of busbars with cable spacers - cable entry top ...................... 85
Figure 7-10 Cable entry top for motor-side and line-side - cable entry
(A) and cable routing (B) ............................................................................................... 86
Figure 7-11 Cable entry bottom for motor-side and line-side - cable
entry (A) and cable routing (B) ..................................................................................... 87
Figure 7-12 Additional cable routing options - cable entry top for motor-
side and cable entry bottom for line-side (A) and cable entry top line-
side and cable entry bottom motor-side (B) ..............................................................88
Figure 7-13 Preparing cables for EMC plates: (A) cables with an outer
screen or shield, (B) cables without an outer screen or shield ................................. 91
Figure 7-14 Preparing power cables for sealing modules ......................................... 92
Figure 7-15 Preparing power cables for cable glands ................................................ 93
Figure 7-16 Bolted busbar connections ....................................................................... 95
Figure 7-17 Cable entry from top (A), from bottom (B) ...............................................96
Figure 7-18 Preparing control cables for EMC plates................................................... 97
Figure 7-19 Frame with sealing modules ..................................................................... 98
Figure 7-20 Preparing control cables for sealing modules .......................................99
Figure 7-21 Preparing control cables for cable glands ............................................ 100
Figure 7-22 Shield grounding point for encoder cable .............................................. 101
Figure 7-23 Redundant fan - terminal box ................................................................... 102

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Figure 9-1 Local operator panel .................................................................................... 108
Figure 10-1 CDP control panel ......................................................................................119
Figure 10-2 Control panel - Actual signals mode ...................................................... 123
Figure 10-3 Control panel - Parameters mode .......................................................... 130
Figure 10-4 Control panel - Functions mode ............................................................. 134
Figure 11-1 Device identification .................................................................................. 142
Figure 11-2 AMC circuit board ..................................................................................... 147
Figure 11-3 IOEC module ............................................................................................. 148
Figure 11-4 Location of I/O modules and fuses ....................................................... 153
Figure 11-5 Cleaning and replacing filter mats ......................................................... 158
Figure 11-6 Control compartment – battery location ............................................... 159
Figure 11-7 Control compartment - replacing the batteries ..................................... 160
Figure 11-8 Water cooling unit – Replacing the internal fan .....................................161
Figure 11-9 Water cooling unit – replacing the internal fan ..................................... 162
Figure 11-10 Water cooling unit – replacing the redundant fan – bottom
view (A) ............................................................................................................................ 163

TABLES
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Tables
Table 1-1 Terms and abbreviations .........................................................................................................14
Table 1-2 Maintenance................................................................................................................................16
Table 1-3 Technical data.............................................................................................................................16
Table 1-4 Schematics..................................................................................................................................16
Table 1-5 Specifications and guidelines ................................................................................................16
Table 1-6 Serial communication interfaces...........................................................................................16
Table 1-7 Encoder ........................................................................................................................................ 17
Table 1-8 Standards ....................................................................................................................................19
Table 3-1 Braking ratings.......................................................................................................................... 43
Table 3-2 Cabinet dimensions and weight ..........................................................................................44
Table 3-3 Braking resistor cables ...........................................................................................................44
Table 3-4 ABB arc resistant classes........................................................................................................46
Table 4-1 IOEC module configuration - analog inputs...................................................................... 57
Table 4-2 IOEC module configuration - analog outputs .................................................................. 57
Table 4-3 IOEC module configuration - digital inputs...................................................................... 57
Table 4-5 24 V internal voltage supply................................................................................................... 58
Table 4-4 IOEC module configuration - digital inputs...................................................................... 58
Table 4-6 IOEC module identification...................................................................................................60
Table 7-1 Maximum number of cables per phase .............................................................................. 82
Table 7-2 Creepage distance ...................................................................................................................89
Table 10-1 Parameter groups................................................................................................................. 129
Table 11-1 Filter information .................................................................................................................. 158

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1. About this manual
1.1. Equipment covered by this manual
This manual covers a standard drive and provides generic information on the drive.
The manual does not claim to cover all variations and details of the drive, nor to
consider all eventualities that may arise during installation, commissioning,
operation and maintenance of the drive.
If the drive is adapted to specific customer needs or applications, and handling,
installation and operation of the drive are affected by these modifications,
information on these modifications is provided in the appropriate documentation
(eg, layout drawings, wiring diagrams, technical data, engineering notes).
If information is required beyond the instructions in this manual, refer the matter
to ABB.
1.2. Structure of the user documentation
The documentation for a standard drive consists of this document and the
following project-specific appendices.
NOTE – These appendices are NOT included in this document.
–Appendix A - Additional manuals provides manuals about additional equipment
delivered with the drive (such as project-specific options such as pulse
encoder or fieldbus interfaces), or information on modifications of the
standard drive.
–Appendix B - Technical data contains the technical data sheets of the drive.
–Appendix C - Mechanical drawings provides the outline drawings of the drive.
The drawings are generated according to the customer-specific project.
–Appendix D - Wiring diagrams contains the circuit diagrams with information
on device identification, cross-reference and device identification
conventions. The diagrams are generated according to the customer-specific
project.
“Setting of protective devices” is generated according to the customer-
specific project.
–Appendix E - Parts list produced for each project and contains all information
to identify a component.
–Appendix F - Test reports and certificates provides the test reports of the drive.
Quality certificates, and codes and standards the drive complies with are
added if necessary for the project.
–Appendix G - Signal and parameter table includes descriptions of actual signals,
control and status words, and control parameters and their default settings.

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1.3. Terms and abbreviations
The following table lists terms and abbreviations you should be familiar with when
using this user manual. Some of the terms and abbreviations used in this user
manual are unique to ABB and might differ from the normal usage.
Table 1-1 Terms and abbreviations
Term/Abbreviation Definition
ACS1000W ACS1000 water-cooled drive
AMC circuit board Application and motor controller
The digital signal processor is the heart of the control system of the
drive.
Cluster A cluster is a synonym for a group of hardware modules of the drive
control system.
CDP Control and display panel
Basic user interface for operating and monitoring the drive when
local operating mode is selected.
CTI Comparative tracking index
DDCS Distributed drive control system
DDCS is an acronym for a serial communication protocol designed
for data transfer via optical fibers.
Drive Short form for ACS1000W drive
Drive system The drive system includes all equipment used to convert electrical
into mechanical power to give motion to the machine.
DriveBus Communication link dedicated for ABB drives
DriveDebug DriveDebug is part of ABB’s DriveWare® software tools for drives
using the DDCS communications protocol. DriveDebug runs on
computers with Windows® operating systems. DriveDebug is a
specialist’s tool used to diagnose, tune and troubleshoot ABB
drives.
DriveWindow DriveWindow is a DriveWare® product. DriveWindow is a 32 bit
Windows® application for commissioning and maintaining ABB
drives equipped with optical communication links.
Equipment Frequency converter and related equipment
EMC Electromagnetic compatibility
All measures to suppress electromagnetic disturbances caused by
different electrical equipment in the same electromagnetic
environment, and to strengthen the immunity of the equipment to
such disturbances.
Ground Earth
To ground The conducting path (eg, conductor) between the electric
equipment (eg, frequency converter) and the earth. The electric
equipment is connected to the earth, eg, by a grounding set or a
grounding switch.

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INU Inverter unit of the drive. The INU converts the DC voltage to the
required AC motor voltage and frequency.
IOEC module The IOEC module is an active input and output device for digital and
analog signals.
Line voltage RMS voltage of the main power supply of the drive
MCB Main circuit breaker
The MCB is a major protection device of the drive and is the main
connection and disconnection point between the main power
supply and the drive.
MCD Minimum creepage distances
Molykote Brand name for lubricants
PCB Printed circuit board
PCC Point of common coupling
The PCC is the point in the electrical power supply system where the
responsibility of the utility changes to the industrial customer. The
utility is responsible to provide clean voltage and current with
respect to harmonic distortion up to the PCC. The industrial
customer is responsible not to distort voltage and current by its
electrical systems.
PID controller Proportional-integral-derivative controller
Control loop feedback system for controlling process variables (eg,
pressure, flow)
PE Protective earth
PPCS Power plate communication system
PPCS is an acronym for a serial communication protocol designed
for data transfer via optical fibers between AMC circuit board and
INTerface circuit boards.
RTD Resistance temperature detector or device
The RTD is a temperature sensor where the change in electrical
resistance is used to measure the temperature.
Safeline ABB synonym for uninterruptable power supply
Supervisory signal Indicates the operating condition of a circuit or device.
SW Software
TC Short form for terminal compartment of the drive
UPS Uninterruptible power supply
Zero speed
threshold
Used in the manual to indicate that the drive has reached the value
“zero speed” that is set in a parameter. The value can be set in the
range of 0 and maximum speed (the unit for the speed is rpm).
Table 1-1 Terms and abbreviations (continued)
Term/Abbreviation Definition

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1.4. Related documents
Table 1-2 Maintenance
Title Document number
ACS1000 preventive maintenance schedule 3BHS855276 E01
Table 1-3 Technical data
Title Document number
Technical data from DriveSmart(1) (configuration
software for medium voltage drives)
(1) Configuration software for medium voltage drives
Table 1-4 Schematics
Title Document number
Layout drawing Project-specific
Fixing & Lifting details ACS1000W 3BHS853483 E01
Fixing & Lifting details ACS1000W Marine 3BHS853483 E02
Fixing & Lifting details ACS1000W Seismic 3BHS853483 E03
Table 1-5 Specifications and guidelines
Title Document number
Retrofit guideline 3BHS301179 E01
Input circuit breaker engineering guideline 3BHS104785 E01
Main transformer specification 3BHS356582 E01
Induction motor specification 3BHS260163 E01
Power cable specification 3BHS189994 E01
Power cables engineering guideline 3BHS542290 E01
Auxiliary power and control cables guideline 3BHS813742 E01
Table 1-6 Serial communication interfaces
Title Document number
Ethernet - NETA-21 remote monitoring tool user
manual
3AUA0000096939
Modbus - NMBA-01 installation and start-up guide 3AFY58919772
Profibus - NPBA-12 installation and start-up guide 3BFE64341588
DeviceNet - NDNA-02 installation and
start-up guide
3AFY58919829

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1.5. Target groups and required qualification
The drive presented in this manual is part of an industrial environment where
voltages are present that contain a potential hazard of electric shock and / or burn.
For this reason, only personnel who have a thorough knowledge of the drive and
the industrial environment and have obtained the required qualification should
handle, install, operate, or maintain the drive.
The manual addresses personnel who are responsible for unpacking,
transportation, installation, operation and maintenance of the drive. The
personnel must carry out the below listed tasks in a manner that does not cause
physical harm or danger, and ensures the safe and reliable functioning of the drive.
Commissioning of the drive must only be performed by qualified and certified ABB
personnel.
1.5.1. Handling
The personnel must be skilled and experienced in unpacking and transporting
heavy equipment.
1.5.2. Mechanical installation
The personnel must be qualified to prepare the installation site according to the
site and equipment requirements and to perform the installation accordingly.
1.5.3. Electrical installation
The personnel must have a sound knowledge of the relevant electrical codes and
specifications covering low and medium voltage equipment, be experienced with
electrical wiring principles and know the electrical symbols typically used in wiring
diagrams.
1.5.4. Operation
The personnel include all persons who operate the drive from the local operator
panel of the drive. The personnel must know the functions of the operator panel,
be adequately trained for the drive, and know the driven process. Special
knowledge of frequency converter technology is not required.
Table 1-7 Encoder
Title Document number
Installation and start-up guide for the pulse encoder
module NTAC-0x
3AFY58919730

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1.5.5. Maintenance
The personnel include all persons who
– Are qualified to carry out preventive and corrective maintenance on drive as
described in this manual
– Are thoroughly familiar with the drive
– Have a sound knowledge of the relevant electrical codes and specifications
covering low and medium voltage equipment
– Are able to assess the hazards associated with the energy sources of the drive
and act correspondingly
– Know the safe shutdown and grounding procedures for the drive system
1.6. User’s responsibilities
It is the responsibility of those in charge of the drive to ensure that each person
involved in the installation, operation or maintenance of the drive has received the
appropriate training and has thoroughly read and clearly understood the
instructions in this manual and the relevant safety instructions.
1.7. Intended use of equipment
Those in charge of the drive must ensure that the drive is only used as specified in
the contractual documents, operated under the conditions stipulated in the
technical specifications and on the rating plate of the drive, and serviced in the
intervals specified by ABB.
Use of the drive outside the scope of the specifications is not permitted.
Intended equipment use also implies that only spare parts recommended and
approved by ABB must be used.
Unauthorized modifications and constructional changes of the drive are not
permitted.

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1.8. Quality certificates and applicable standards
The following certificates and conformity declarations are available with ABB:
– ISO 9001 and ISO 14001 certificates stating that ABB Switzerland Ltd has
implemented and maintains a management system which fulfills the
requirements of the normative standards
– EC declaration of conformity
– List of standards the drive complies with
Table 1-8 Standards
Standard Title
ANSI Z535.6 American national standard for product safety information in product
manuals, instructions, and other collateral materials
ISO 3864-2 2004 (E) - Graphical symbols – Safety colors and safety signs – Part 2:
Design principles for product safety labels
ISO 7010 2011 (E) - Graphical symbols - Safety colours and safety signs -
Registered safety sign
EN 50110 European standard code for electrical work safety
ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1:
General principles for design, section 6.2.6 Category 3
IEC 60204-1 Safety of machinery - Electrical equipment of machines - Part 1:
General requirements
IEC 60721-3-1 Classification of environmental conditions: Classification of groups of
environmental parameters and their severities; Storage
IEC 60721-3-2 Classification of environmental conditions - Part 3-2: Classification of
groups of environmental parameters and their severities -
Transportation and Handling
IEC 60721-3-3 Classification of environmental conditions - Part 3: Classification of
groups of environmental parameters and their severities - Section 3:
Stationary use at weather-protected location
IEC 62477-2 Safety requirements for power electronic converter systems and
equipment – Part 2: Power electronic converters from 1 000 V AC or
1 500 V DC up to 36 kV AC or 54 kV DC
IEC 81346-1 Industrial systems, installations and equipment and industrial
products - Structuring principles and reference designations - Part 1:
Basic rules

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1.9 Items covered by delivery
Delivery typically comprises the following items:
– Drive that is shipped in sea freight or airfreight packaging.
– Optional components and cabinets
– Set of door keys attached to lifting rail (1 in Fig. 1-1)
– Set of door keys inside the drive
– Rating label (2 in Fig. 1-1)
– Box with USB stick (3 in Fig. 1-1), which contains the user manual and related
documents.
– Strain relief rails
– Air exhaust hood
– Redundant fan unit (option)
– Set of bolts, nuts and washers
Figure 1-1 Delivered items
For a complete list of the items in the delivery, see the shipping note.
1.10. Identifying the delivery
The drive and accessories are identified by the type code printed on the rating
label.
The label provides information on the type of drive, the rated voltage, the
frequency and the current of the main and the auxiliary power supply.
1) Door keys
2) Rating label
3) Box with USB stick
4) Control compartment door
5) Inside control compartment door
1
2
3
45