ABB IRB 6620LX User manual

ROBOTICS
Product manual, spare parts
IRB 6620LX

Trace back information:
Workspace R18-2 version a9
Checked in 2018-10-09
Skribenta version 5.3.008

Product manual, spare parts
IRB 6620LX
IRC5
Document ID: 3HAC049110-001
Revision: E
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this manual ...................................................................................................................
9Product documentation ....................................................................................................................
111 Spare parts - cable harness
152 Spare parts - frame
173 Spare parts- tracks, axis 1
254 Spare parts - wrist
295 Spare parts - upper arm
336 Spare parts - complete robot
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Table of contents

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Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 6620LX and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 6620LX
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Information of rebuilding parts, required when
rebuilding the robot to another version.
1 Rebuilding robot
Complete spare part list and complete list of robot
components shown in exploded views.
2 Spare parts and exploded view
References
Document IDReference
3HAC035737-001Product manual - IRB 6620LX
3HAC025090-001Circuit diagram - IRB 6620 / IRB 6620LX
Revisions
DescriptionRevision
First edition-
This edition contains the following changes:
• Spare part numbers for all motors are updated.
• Spare part numbers for axis-1, axis-2 and axis-3 gearboxes are up-
dated.
• Spare parts with color Graphite White are added to the spare part lists
A
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Overview of this manual

DescriptionRevision
Published in release R16.2. The following updates are made in this revision:
• Retrofit sets Foundry for wrist and upper arm added.
• Spare part number for Felt insert updated (3HAC035461-001->
3HAC035475-001)
• Corrections due to updates in terminology.
• Removed spare part numbers and added contact info to Güdel for
spare part order of axis-1 gear, coupling and flanges, see Spare parts-
tracks, axis 1 on page 17.
• Updated spare parts due to new standard calibration method (Axis
Calibration).
• Updated spare parts due to sealing upgrade in the motors:
- Motors
- Axis 3-4
- Wrist
- Axis 6 complete
B
Published in release R17.2. The following updates are made in this revision:
• New article numbers for axis-1 motor unit (is 3HAC057283-002, was
3HAC057977-005, is 3HAC057283-003, was 3HAC057977-006)
C
Published in release R18.1. The following updates are made in this revision:
• New spare part number brake release board (was DSQC563).
D
Published in release R18.2. The following updates are made in this revision:
• New gearbox unit with elastomer coupling added.
• New article number for manipulator harness (is 3HAC066547-001,
was 3HAC033434-001).
E
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Overview of this manual
Continued

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
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Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
10 Product manual, spare parts - IRB 6620LX
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Product documentation
Continued

1 Spare parts - cable harness
Part List IRB6620LX
Spare part numberQuant-
ity
ItemDescription
3HAC066547-0011501Manipulator harness IRB 6620LX
9ADA618-5621505Torx pan head screw
9ADA618-582506Torx pan head screw
9ADA618-592507Torx pan head screw
9ADA629-5615508Torx pan head screw
3HAC033433-0011512SMB/BU cover
3HAC024063-0011513SMB/BU box
3HAC2744-11514Push button guard
3HAC026331-00115152BU Button Guard Plate
9ADA618-4410516Torx pan head screw
3HAC065020-0011517DSQC1050 Brake release board
3HAC022286-0011518Serial measurement unit DSQC633
3HAC046686-0011-SMB replacement set
9ADA290-14519Nut
3HAB3558-144520Lock washer
3HAC16831-11521Battery pack
3HAC12625-12522Strap, Velcro
9ADA120-114523Torx pan head screw
3HAC024972-0011524Cable protection
3HAC15619-11525Cable, FB7-SMB 1.7
3HAC14024-11526Protection screw
3HAC17423-11527Washer
9ADA269-41528Nut
3HAC025089-0011530Cover
9ADA183-482534Hex socket head cap screw
21662055-34535Cable straps, outdoors
9ADA312-82537Plain washer
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1 Spare parts - cable harness

Illustration, base IRB6620LX
xx0900000433
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1 Spare parts - cable harness
Continued

Illustration upper and lower arm IRB6620/6620LX, Base IRB6620.
xx0600003066
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1 Spare parts - cable harness
Continued

Illustration, SMB box IRB6620/6620LX
xx0600003067
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1 Spare parts - cable harness
Continued

2 Spare parts - frame
Parts list
ColorPart numberQty.ItemDescription
Graphite White3HAC032866-0041102Frame
ABB Orange3HAC032866-005
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2 Spare parts - frame

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3 Spare parts- tracks, axis 1
Overview
xx0900000304
DescriptionSpare part no.PartItem
S3080-3/2000mm3HAC035447-001Guideway flat rail1
S3080-3/998mm Z1 right shortened3HAC035448-001Guideway flat rail1
S3080-3/998mm Z1 left shortened3HAC035449-001Guideway flat rail1
3.0/A/1000mm/B Z1 helical toothed/hardened and
ground drilled
3HAC035450-001Racks module2
390.20.250.0 IGUS3HAC035452-001Energy chain link3
Ø87.5x107.23HAC035455-001Crash-Element4
2-6 lubrication points3HAC035456-001Automatic lubrication system5
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3 Spare parts- tracks, axis 1

Spare parts crash element
xx0900000306
DescriptionQty.Spare part no.PartItem
TM-72 ø19.7/14x27.583HAC035457-001Sleeve7
Dzv Ø87.5x212.723HAC035458-001Crash-Element8
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Continued

Spare parts carriage
xx0900000307
DescriptionQty.Spare part no.PartItem
72 long83HAC035459-001Roller holder9
72 short43HAC035460-001Roller holder10
RB7243HAC035475-001Felt insert11
RB7243HAC035462-001Wiper12
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3 Spare parts- tracks, axis 1
Continued

Spare parts axis-1 motor and gearbox
Gearbox with multi-tooth coupling
13
14
15
16
15
25
16
13
14
xx0900000314
DescriptionSpare part numberQty.PartItem
Order this part directly from Gudel,
[email protected]
See delivery-BOM1Worm gear unit13
1Output flange14
1Motor flange15
1Coupling for gearbox16
ABB Orange3HAC057283-0021Motor unit25
Graphite White3HAC057283-003
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