ABB REACT-3.6-TL User manual

ABB solar inverters
Product manual
REACT-3.6/4.6-TL
(from 3.6 to 4.6 kW)
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 2 -
000455BG
IMPORTANT SAFETY INSTRUCTIONS
Thismanualcontainsimportantsafetyinstructionsthatmustbefollowedduringtheinstallation
and maintenance of the equipment.
Operators are required to read this manual and scrupulously follow the instructions given in
it, since ABB cannot be held responsible for damage caused to people and/or property or to
the equipment if the conditions described below are not observed.
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 3 -
000455BG
Product Manual
REACT-3.6/4.6 photovoltaic system with storage
1 - Introduction and general information
2 - Characteristics
3 - Safety and accident prevention
4 - Lifting and transport
5 - Installation
6 - Instruments
7 - Operation
8 - Maintenance
REACT-3.6_4.6-TL-Product Manual EN-Rev B (M000025BG)
EFFECTIVE 28/04/2016
© Copyright 2016 ABB. All Rights Reserved.
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 4 -
000002FG
Warranty and supply conditions
The warranty conditions are considered to be valid if the Customer
adheres to the indications in this manual; any conditions deviating from
those described herein must be expressly agreed in the purchase order.
ABB declares that the equipment complies with the provisions of law currently in force in the
country of installation and has issued the corresponding declaration of conformity.
Not included in the supply
ABB accepts no liability for failure to comply with the instructions for correct installation and
will not be held responsible for systems upstream or downstream of the equipment it has
supplied.
It is absolutely forbidden to modify the equipment. Any modication, manipulation, or alteration
not expressly agreed with the manufacturer, concerning either hardware or software, shall
result in the immediate cancellation of the warranty.
The customer is fully responsible for any changes made to the system.
Given the countless array of system congurations and installation
environments possible, it is essential to check the following: adequate
spaces, suitable for housing the equipment; airborne noise produced
based on the environment; possible ammability conditions.
ABB will NOT be held liable for defects or malfunctions arising from:
improperuseof theequipment; deteriorationresultingfromtransportation
or particular environmental conditions; performing maintenance
incorrectly or not at all; tampering or unsafe repairs; use or installation by
unqualied persons.
ABB is not responsible for any loss of the equipment, or part of it, which
does not take place on the basis of the regulations and laws in force in
the country of installation.
1
Introduction and general information
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 5 -
000456BG
1 - Introduction and general information
Table of Contents
Introduction and general information...............................................................................................4
Warranty and supply conditions...........................................................................................................4
Not included in the supply.......................................................................................................4
Table of Contents....................................................................................................................................5
Reference number index .......................................................................................................................9
Graphical representation of references.............................................................................................10
REACT-3.6/4.6-TL.................................................................................................................10
REACT-UNO-3.6/4.6-TL.......................................................................................................11
REACT-BATT-AP1................................................................................................................12
REACT-MTR-1PH.................................................................................................................13
REACT-MTR-3PH.................................................................................................................13
Scope and target audience..................................................................................................................14
Purpose and document structure .........................................................................................14
List of appendix documents..................................................................................................14
Operator and maintenance personnel skills/prerequisites...................................................14
Symbols and signs...............................................................................................................................15
Field of use, general conditions ........................................................................................................17
Intended or allowed use........................................................................................................17
Limits in field of use...............................................................................................................17
Improper or disallowed use ..................................................................................................18
Characteristics.................................................................................................................................19
General conditions...............................................................................................................................19
Models and range of equipment.........................................................................................................20
Identification of the equipment and manufacturer................................................................21
Characteristics and technical data.....................................................................................................22
Tightening torques ................................................................................................................25
Overall dimensions REACT-3.6/4.6-TL ................................................................................26
Overall dimensions REACT-MTR-1PH.................................................................................27
Overall dimensions REACT-MTR-3PH.................................................................................27
Dimensions main bracket REACT-3.6/4.6-TL ......................................................................28
Dimensions additional bracket (REACT-BATT-AP1)............................................................29
Efficiency curves..................................................................................................................................30
Power limitation (Power Derating)......................................................................................................31
Power reduction due to environmental conditions................................................................32
Power reduction due to the altitude of the installation..........................................................33
Output power reduction due to the input voltage..................................................................34
Input power reduction due to the input voltage ....................................................................35
Characteristics of a photovoltaic generator......................................................................................36
Strings and Arrays.................................................................................................................36
Description of the REACT system......................................................................................................37
Notes on the sizing of the system.........................................................................................37
Operating diagram................................................................................................................38
Operating stages of the system............................................................................................39
Functionality and components of the equipment..................................................................40
Topographic diagram of the equipment................................................................................43
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 6 -
000456BG
1 - Introduction and general information
Safety devices.......................................................................................................................................44
Anti-Islanding ........................................................................................................................44
Ground fault of the photovoltaic panels................................................................................44
“STOP” button.......................................................................................................................44
REACT-BATT-AP1 state of health (SOH).............................................................................44
Other safeguards..................................................................................................................44
Safety and accident prevention .....................................................................................................45
Safety information and instructions ..................................................................................................45
Hazardous areas and operations .......................................................................................................46
Environmental conditions and risks......................................................................................46
Signs and labels....................................................................................................................46
Thermal and electrical hazard ..............................................................................................47
Clothing and protection of personnel....................................................................................47
Safety precautions relating to REACT-BATT-AP1................................................................48
Residual risks .......................................................................................................................................50
Table of residual risks ...........................................................................................................50
Lifting and transport........................................................................................................................51
General conditions ..............................................................................................................................51
Storage of equipment...........................................................................................................................52
Special rules for storage of REACT-BATT............................................................................52
Lifting.....................................................................................................................................................53
Equipment weight .................................................................................................................53
Transport of the equipment.................................................................................................................54
Transport of the REACT-BATT-AP1 .....................................................................................54
Overview of the “Ancillary rule” and the “1000 units rule” ....................................................54
Unpacking and checking ....................................................................................................................56
List of components supplied.................................................................................................56
Installation .........................................................................................................................................58
General conditions ..............................................................................................................................58
Environmental checks...........................................................................................................59
Installation position................................................................................................................61
Wall installation of the REACT system ..............................................................................................62
Wall installation of the REACT-UNO alone........................................................................................66
Connection of the energy meter (REACT-MTR)................................................................................70
Connection of the REACT-MTR-1PH (mono-phase)...........................................................70
Connection and configuration of the REACT-MTR-3PH
(three-phase).........................................................................................................................72
Preliminary operations for connection of the PV generator ...........................................................74
Checking the correct polarity of the strings ..........................................................................74
Checking of leakage to ground of the photovoltaic generator..............................................74
Selection of differential protection downstream of the inverter ............................................74
Distribution grid output connection (AC side)..................................................................................76
Characteristics and sizing of the line cable ..........................................................................76
Load protection switch (AC disconnect switch)....................................................................77
Connection to the AC side terminal block.............................................................................77
Back-up output connection (AC)........................................................................................................78
Characteristics and sizing of the cable for back-up output...................................................79
Load protection switch (AC disconnect switch) for back-up output......................................79
Connection to back-up AC output terminal block .................................................................80
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 7 -
000456BG
1 - Introduction and general information
Configuration of independent or parallel input channels................................................................81
Channel configuration examples..........................................................................................82
Independent channel configuration (default configuration)..................................................83
Configuration of parallel-connected channels......................................................................83
Input connection to PV generator (DC side) .....................................................................................84
Installation procedure for quick-fit connectors......................................................................86
Communication and control signal connections .............................................................................90
Description of communication and control signal terminal blocks........................................91
External backup command connection ................................................................................92
Remote control connection...................................................................................................92
+5V output connection..........................................................................................................93
Connection of RS485 M-B (Modbus) serial communication line..........................................93
Connection of RS485 PC serial communication line............................................................95
Connection of RS485 METER serial communication line....................................................97
Configurable Relay connection (ALARM).............................................................................99
Connection to load management system (Load Manager Box).........................................100
Instruments......................................................................................................................................101
General conditions ............................................................................................................................101
Display, keyboard and status LED ...................................................................................................102
Description of symbols and display fields...........................................................................102
Description of the keyboard and status LEDs....................................................................106
Operation........................................................................................................................................107
General conditions ............................................................................................................................107
Monitoring and data transmission ...................................................................................................108
User interface......................................................................................................................108
Measurement tolerance......................................................................................................108
Commissioning...................................................................................................................................109
Updating the firmware from an SD card.............................................................................117
LED behaviour ....................................................................................................................................118
Specifications on the behaviour of the LEDs......................................................................119
Red GFI LED.......................................................................................................................119
Description of the menus..................................................................................................................120
General information ............................................................................................................120
Menu structure....................................................................................................................122
System Menu......................................................................................................................123
Inverter Menu......................................................................................................................127
Display Menu ......................................................................................................................139
Meter Menu.........................................................................................................................140
Battery Menu......................................................................................................................142
Load Manager Menu...........................................................................................................146
Wi-Fi Logger Menu .............................................................................................................146
REACT system switch-off..................................................................................................................147
Maintenance...................................................................................................................................148
General conditions ............................................................................................................................148
Routine maintenance .........................................................................................................149
Troubleshooting ..................................................................................................................149
Alarm Messages.................................................................................................................149
Power limitation messages.................................................................................................162
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 8 -
000456BG
1 - Introduction and general information
Procedure for dismantling of the REACT system ..........................................................................164
Registration on “Registration” website and calculation of second-level password (Service
Menu) ...................................................................................................................................................165
Resetting the time remaining to change the grid standard...........................................................168
Verification of ground leakage .........................................................................................................169
Behaviour of a system without leakage..............................................................................169
Behaviour of a system with leakage...................................................................................170
Measuring the insulation resistance of photovoltaic generator...................................................171
Storage and dismantling ..................................................................................................................172
Storage of the equipment or prolonged stop......................................................................172
Dismantling, decommissioning and disposal......................................................................172
Further information............................................................................................................................173
Contact us...........................................................................................................................................174
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 9 -
000456BG
1 - Introduction and general information
Reference number index
01 wall bracket 31 battery communication and control cable
02 heat sink 32 battery power cable
03 REACT-UNO 33 battery protection fuse
04 display 34 smoke sensor (inverter)
05 keypad 35 ground connection points
06 LED panel 36 cable conduit (male)
07 cable conduit (female) 37 power connector (cable from unit on the left)
08 DC disconnect switch 38 power connector (cable from unit on the right)
09 cover for area of inverter unit connections 39 connector for communication and control (cable
from unit on the right)
10 plastic cover for inverter unit 40 smoke sensor (battery)
11 plastic cover for battery unit 41 connector for communication and control (cable
from unit on the left)
12 cover for area of battery unit connections 42 Rotary switch (RS485 internal line address)
13 battery pack 43 connector for internal communication line (cable
from unit on the right)
14 REACT-BATT-AP1 44 termination switch for internal communication line
15 VSN300 Wi-Fi Logger Card 45 connector for internal communication line (cable
from unit on the left)
16 expansion board connector 46 input connectors (MPPT1)
17 RJ45 connectors for serial RS485 PC 47 input connectors (MPPT2)
18 termination switch for PC RS485 line 48 AC cable gland
19 termination switch for METER RS485 line 49 AC cable gland (back-up)
20 termination switch for M-B RS485 line 50 emergency button
21 communication and control signal terminal block 51 service cable glands
22 multifunctional relay terminal block 52 -Wi-Fi antenna support
23 Load Manager Box 53 Wi-Fi antenna
24 AC output (back-up) terminal block 54 REACT-MTR-1PH
25 AC output terminal block 55 hole for line cable
26 SD card holder 56 AC power supply terminal block
27 DC connectors (MPPT2) 57 METER RS485 serial terminal block
28 DC connectors (MPPT1) 58 REACT-MTR-3PH
29 input mode selection switch 59 terminal block for three-phase connection
30 battery housing 60 METER RS485 serial terminal block
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 10 -
000456BG
1 - Introduction and general information
Graphical representation of references
REACT-3.6/4.6-TL
01
02
03
04
05
06
07
08
09
10
51
14
13
12
11
4607 47 08 4802 49
50
52
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 11 -
000456BG
1 - Introduction and general information
REACT-UNO-3.6/4.6-TL
LOADMANAGER BOX
8
7D
5 6
C
34
B
1 2A
J1
5
1
6
2
7
3
8
4
LOAD MANAGER BOX
8
7D
5 6
C
34
B
1 2A
J1
5
1
6
2
7
3
8
4
03
04
05
06
10
09
07
53
15
16
17
18
19
20
21
22
23
242526
082728
33
34
31
32
30
29
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 12 -
000456BG
1 - Introduction and general information
REACT-BATT-AP1
J6 J5
BATT.COMM.
BUS
BATT.COMM.
BUS
3
J
4J
.MOCO/IYRETTAB-ITLUMKNIL.MOCO/I
MULTI-BATTERY
DCPOWER
D1
D2
D3
OFF
J2
J1
J7 PE
120Ω
ON
BATTERYADDRESS
SELECTOR
DCPOWER LINK
J6 J5
BATT. COMM.
BUS
BATT. COMM.
BUS
3
J
4J
.MOCO/IYRETTAB-ITLUMKNIL.MOCO/I
MULTI-BATTERY
DC POWER
D1
D2
D3
OFF
J2
J1
J7 PE
120 Ω
ON
BATTERY ADDRESS
SELECTOR
DC POWER LINK
14
11
12
13
35
36
45 44 43 42 41 40 39 38 37
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 13 -
000456BG
1 - Introduction and general information
REACT-MTR-1PH
REACT-MTR-1PH
SUTATS
ERUSAEM
INPUT :
110/230 V
50/60 Hz
10 mA max
57
56
55
54
REACT-MTR-3PH
59
5960
58
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 14 -
000004FG
1- Introduction and general information
Scope and target audience
Purpose and document structure
This operating and maintenance manual is a useful guide that will enable
you to work safely and carry out the operations necessary for keeping the
equipment in good working order.
If the equipment is used in a manner not specied in this manual, the protection provided by
the equipment may be impaired.
The language in which the document was originally written is ITALIAN; therefore, in the event of
inconsistencies or doubts please ask the manufacturer for the original document.
List of appendix documents
In addition to this user manual and maintenance you can consult (and
download)theproductdocumentationbyvisitingwww.abbsolarinverters.
com.
Part of the information given in this document is taken from the original supplier documents.
This document contains only the information considered necessary for the use and routine
maintenance of the equipment.
Operator and maintenance personnel skills/prerequisites
Personnel in charge of using and maintaining the equipment must be skilled for the described
tasks and must reliably demonstrate their capacity to correctly interpret what is described in
the manual.
For safety reasons, only a qualied electrician who has received training and/or demonstrated
skills and knowledge of the inverter’s structure and operation may install the inverter.
The installation must be performed by qualied installers and/or licensed electricians in
accordance with the existing regulations in the country of installation.
Inverter operation and maintenance by a person who is NOT qualied, is intoxicated, or on
narcotics, is strictly forbidden.
The customer has civil liability for the qualication and mental or physical state of the
personnel who interact with the equipment. They must always use the personal protective
equipment (PPE) required by the laws of the country of destination and whatever is provided
by their employer.
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 15 -
000006HG
1 - Introduction and general information
Symbols and signs
In the manual and/or in some cases on the equipment, the danger or
hazard zones are indicated with signs, labels, symbols or icons.
Symbol Description
Indicates that it is mandatory to consult the manual or original document,
which must be available for future use and must not be damaged in any
way.
General warning - Important safety information. Indicates operations or
situations in which staff must be very careful.
Dangerous Voltage - Indicates operations or situations in which staff
must be very careful with regard to dangerous voltage levels.
Hot parts - Indicates a risk arising from the presence of hot zones or
zones with parts at high temperatures (risk of burns).
Risk of explosion
Risk of injury due to the weight of the equipment. Take care during lifting
and transport
Indicates that the area in question must not be accessed or that the
operation described must not be carried out.
Keep out of the reach of children
Indicates that smoking and the use of naked ames is prohibited.
Indicates that it is mandatory to carry out the described operations
using theclothing and/or personal protective equipment provided by the
employer.
WEEE logo. Indicates that the product is to be disposed of according to
current legislation regarding the disposal of electronic components.
IPXX Indicates the protection rating of the equipment according to IEC 70-1
(EN 60529 June 1997) standard.
Point of connection for grounding protection.
Indicates the permitted temperature range
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 16 -
000006HG
1 - Introduction and general information
Symbol Description
XX
Indicates a risk of electric shock. The discharge time of the stored
energy (represented in the gure by the letters XX), is provided on the
identication label.
DC
Direct Current
AC
Alternate current
With insulation transformer
Without insulation transformer
Positive pole of the input voltage (DC)
Negative pole of the input voltage (DC)
Indicates the centre of gravity of the equipment.
Indicates the requirement to wear acoustic protection devices in order to
prevent damage to hearing
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 17 -
000550AG
1 - Introduction and general information
Field of use, general conditions
ABB accepts no liability for damage of any kind that may arise from
incorrect or careless operations.
You may not use the equipment for a use that does not conform to that provided for in the
eld of use. The equipment MUST NOT be used by inexperienced staff, or even experienced
staff if carrying out operations on the equipment that fail to comply with the indications in this
manual and enclosed documentation.
Intended or allowed use
The system is designed to optimise self-consumption in residential
contexts and consists of
• REACT-UNO (inverter) transforms a direct current (DC) from a
photovoltaic generator (FV) into an alternating current (AC) which can
be fed into the public distribution grid.
• REACT-BATT (battery pack) temporarily stores unused energy from
the photovoltaic generator which will subsequently be used when the
energy demand from users is greater than the energy produced by the
PV generator
• REACT-MTR (energy meter) which measures energy at the
connection point to the grid and communicates with REACT-UNO in
order to maximise energy self-sufciency by managing the storage
system.
Limits in field of use
The REACT system can be used only with photovoltaic modules which do not require the
grounding of one of the input poles, unless accessories are installed which are compatible
with the inverter and enable this operation to be carried out. In this case you must install an
isolation transformer on the AC side of the system.
Only a photovoltaic generator consisting of class II modules (in accordance with IEC 61730)
can be connected as input to the REACT system (do not connect batteries or other power
sources)
The REACT system can be connected to the electricity grid only in countries for which it has
been certied/approved.
The REACT system cannot be connected on the DC side in parallel to other inverters to
convert energy from a photovoltaic generator with a power greater than the nominal power
of the single inverter.
The REACT system can be used only if all the technical characteristics are observed.
Batteries other than those approved by ABB cannot be connected to the REACT system
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 18 -
000550AG
1 - Introduction and general information
Improper or disallowed use
IT IS STRICTLY FORBIDDEN TO:
• Install the system in such a way that it is exposed to direct sunlight
• Install the equipment in environments with particular ammability
conditions or in environmental conditions (temperature and humidity)
other than those specied.
• Use the equipment with safety devices which are faulty or disabled.
• Use the equipment or parts of the equipment by linking it to other
machines or equipment, unless expressly provided for.
• Modify operating parameters that are not accessible to the operator and/
or parts of the equipment to vary its performance or change its insulation.
• Clean the equipment with corrosive products that may attack parts or
generate electrostatic charges.
• Use or install the appliance or parts of it without having read and
understood the contents of the user and maintenance manual.
• Warm or dry rags and clothes on parts at temperature. In addition to
being hazardous, doing so would compromise component ventilation
and cooling.
For further information on the installation conditions refer to chapter 5 “Installation”
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 19 -
000008EG
General conditions
A description of the equipment characteristics is provided to identify
its main components and specify the technical terminology used in the
manual.
This chapter contains information about the models, details of the
equipment, characteristics and technical data, overall dimensions and
equipment identication.
The customer/Installer takes full responsibility if, when reading this manual, the chronological
order of its presentation provided is not observed. All information is provided considering
occasional inclusion of information in previous chapters.
In certain cases, there may be a need to separately document software
functionality or attach supplementary documentation to this manual
which is intended for more qualied professionals.
2
Characteristics
Скачано ссайта интернет магазина https://axiomplus.com.ua/

- 20 -
000551AG
2 - Characteristics
Models and range of equipment
The pieces of equipment which make up the REACT system to which
this manual is dedicated are:
Single-phase inverter unit:
REACT-UNO-3.6-TL single-phase, maximum output power 3600W
REACT-UNO-4.6-TL single-phase, maximum output power 4600W
Main characteristics
• Number of input channels: 2
• Input connectors: quick t connectors (2 pairs for each channel)
• DC disconnect switch
• Wireless communication through integrated Wi-Fi board
• Management of external loads through four integrated relays
• AC Back-up Output (off grid)
Battery unit:
REACT-BATT-AP1 average battery capacity 2kWh
In the system up to three REACT-BATT-AP1s can be used (maximum
capacity of the system 3x2kWh=6kWh)
Energy meter:
REACT-MTR-1PH energy meter for single-phase line
REACT-MTR-3PH energy meter for three-phase line
The choice of the components for the system must be made by a qualied technician who
knows about the installation conditions, the devices that will be installed outside the inverter
and possible integration with an existing system.
REACT
POWER ALARM GFI ESC UP DOWN ENTER
REACT-UNO
REACT-BATT
REACT
POWER ALARM GFI ESC UP DOWN ENTER
REACT-UNO
REACT-BATT
REACT-MTR-1PH
SUTATS
TSET
ERUSAEM
INPUT :
110/230 V
50/60 Hz
10 mA max
Скачано ссайта интернет магазина https://axiomplus.com.ua/