ABB Advance Optima magnos206 User manual

Advance Optima Continuous Gas Analyzers
AO2000 Series
Software Version 5.0
Operator’s Manual 42/2410 EN Rev. 9

Advance Optima Continuous Gas Analyzers
AO2000 Series
Software Version 5.0
Operator’s Manual
Publication No. 42/2410 EN Rev. 9
Edition March 2009
This Operator’s Manual is protected by copyright. The translation, duplication and distribution in any form,
even in a revised edition or in extracts, in particular as a reprint, by photomechanical or electronic repro-
duction or in the form of storage in data processing systems or data networks are prohibited without the
consent of the copyright holder and will be prosecuted under civil and criminal law.

ii AO2000 Series Operator’s Manual 42/24-10 EN Rev. 9
Table of C o ntents
Page
Preface viii
Relationship between Operator’s Manual and Software Version x
Important Safety Information xi
Safety Tips for Handling Electronic Measurement Devices xii
Explosion-protected Version with Type of Protection II 3G
for Measurement of Non-flammable Gases and Vapors:
Description and Special Conditions for Operation xiii
Chapter 1 Preparing the Installation
Installation Location Requirements 1-1
Sample Gas Inlet and Outlet Conditions 1-3
Test Gases for Calibration 1-5
Purge Gas for Housing Purge 1-6
Power Supply Information 1-7
Power Supply 1-8
Scope of Delivery 1-9
Material Needed for Installation (not delivered) 1-10
List of Figures Related to Installation 1-11
Guideline for Installation and Start-Up 1-12
Chapter 2 Gas Analyzer Unpacking and Installation
Gas Analyzer Unpacking 2-1
Gas Analyzer Identification 2-2
Dimensional Diagrams 2-4
Gas Connections Installation 2-5
Gas Analyzer Installation 2-6
Chapter 3 Gas Line Connection
Magnos206: Gas Connections 3-1
Magnos27: Gas Connections 3-2
Magnos27: Gas Connections (Sample Cell Direct Connection) 3-3
Caldos25, Caldos27: Gas Connections 3-4
Caldos25: Gas Connections
(Corrosive Sample Gas or Flowing Reference Gas) 3-5
Limas11: Gas Connections
(Standard Cell, Quartz Cell, Quartz Cell with Center Connection) 3-6
Limas11: Gas Connections (Quartz Cell with PFA Tubes) 3-7
Limas11: Gas Connections (Safety Cell) 3-8
Uras26: Gas Connections 3-9
Gas Diagrams 3-10
Pressure Sensor 3-11
Housing Purge 3-12
Gas Line Connection 3-13
Continued on next page

42/24-10 EN Rev. 9 AO2000 Series Operator’s Manual iii
Table o f Contents, continued
Page
Chapter 4 Electrical Connection
Electronics Module Connections 4-1
Profibus Module: Electrical Connections 4-2
Modbus Module: Electrical Connections 4-3
2-Way Analog Output Module: Electrical Connections 4-4
4-Way Analog Output Module: Electrical Connections 4-5
4-Way Analog Input Module: Electrical Connections 4-6
Digital I/O Module: Electrical Connections 4-7
Standard Terminal Connections 4-9
System Bus Connection 4-10
Signal, Control and Interface Line Connection 4-13
Power Supply Line Connection – Safety Notes 4-15
Power Supply Line Connection to the Analyzer Module 4-16
Power Supply Line Connection 4-18
Chapter 5 Gas Analyzer Start-Up
Installation Check 5-1
Gas Path and Housing Initial Purge 5-2
Power Supply Activation 5-3
Warm-Up Phase 5-4
Operation 5-5
Chapter 6 Gas Analyzer Operation
Display and Control Unit 6-1
Screen 6-2
Message Display 6-3
Status LED’s 6-4
Numeric Keypad 6-5
Cancel Keys 6-6
Softkeys 6-7
Text Entry 6-9
Operating by Value Entry 6-10
Operating by Key Entry 6-11
Password Protection 6-12
User Interface Priority 6-14
Access Lock 6-15
Menu Tree 6-16
Continued on next page

iv AO2000 Series Operator’s Manual 42/24-10 EN Rev. 9
Table o f Contents, continued
Page
Chapter 7 Gas Analyzer Configuration
Section A Measurement Component-Specific Functions
Measurement Range Switching 7-A-1
Modifying Measurement Range Limits 7-A-2
Limas11, Uras26: Notes for Changing Measurement Range Limits 7-A-3
Changing the Number of Decimal Places 7-A-4
Filter Initialization 7-A-5
Auto-Range Initialization 7-A-6
Limit Value Monitor Initialization 7-A-7
Active Component Selection 7-A-8
Changing Module Name 7-A-9
Section B Function Blocks
The Function Block Concept 7-B-1
Standard Configuration 7-B-2
The “Function Block” Sub-menu 7-B-3
Section C System Functions
Setting the Time Zone, Date and Time 7-C-1
Selecting User Interface Language 7-C-2
Changing the Password 7-C-3
Inhibit Operation 7-C-4
Setting Up System Modules 7-C-5
Adding a System Module 7-C-7
Replacing a System Module 7-C-8
Removing a System Module 7-C-9
Saving the Configuration 7-C-10
Configuring Status Signals 7-C-11
Configuring an Ethernet Connection 7-C-12
Configuring a Modbus Connection 7-C-13
Configuring Profibus 7-C-14
Configuring Bus I/Os 7-C-15
Section D Display
Display Features 7-D-1
Display Overview 7-D-3
Page Overview 7-D-4
Parameter Overview 7-D-5
User Page Configuration 7-D-6
Moving a Display Element from One Page to Another 7-D-7
Moving a Display Element Within a Page 7-D-8
Configuring the Bar Display or Point Display 7-D-9
Value Entry 7-D-10
Configuring Value Entries 7-D-11
Key Entry 7-D-12
Configuring Key Entries 7-D-13
Example: Entering and Displaying the Pump Output 7-D-14
Continued on next page

42/24-10 EN Rev. 9 AO2000 Series Operator’s Manual v
Table o f Contents, continued
Page
Chapter 8 Gas Analyzer Calibration
Section A Principles
Calibration Control 8-A-1
Manual Calibration 8-A-2
Automatic Calibration 8-A-4
Test Gas Supply Control for Automatic Calibration 8-A-6
Externally Controlled Calibration 8-A-9
Calibration Methods 8-A-10
Section B Calibration Data
The “Calibration Data” Sub-menu 8-B-1
Calibration Data for Manual Calibration 8-B-2
Calibration Data for Automatic Calibration 8-B-3
Validation 8-B-5
Calibration Data for Externally Controlled Calibration 8-B-6
Output Current Response 8-B-6
Section C Notes for Calibrating Analyzer Modules
Caldos25: Notes for Calibrating 8-C-1
Caldos27: Notes for Calibrating 8-C-2
Caldos27: Single-Point Calibration with Standard Gas 8-C-3
Caldos25 and Caldos27: Substitute Gas Calibration 8-C-4
Limas11: Notes for Calibrating 8-C-5
Magnos206: Notes for Calibrating 8-C-7
Magnos206: Single-Point Calibration 8-C-8
Magnos206: Substitute Gas Calibration 8-C-10
Magnos27: Notes for Calibrating 8-C-11
Magnos27: Substitute Gas Calibration 8-C-12
Uras26: Notes for Calibrating 8-C-13
Oxygen Sensor: Notes for Calibrating 8-C-15
Section D Calibration
Analyzer Module Manual Calibration 8-D-1
Manual Start of the Automatic Calibration 8-D-2
Continued on next page

vi AO2000 Series Operator’s Manual 42/24-10 EN Rev. 9
Table o f Contents, continued
Page
Chapter 9 Inspection and Maintenance
Inspection 9-1
Checking Gas Path Seal Integrity 9-2
Magnos27: Thermal Link Replacement 9-3
Uras26: Optical Alignment 9-4
Uras26: Phase Alignment 9-6
Limas11, Uras26: Measurement of Calibration Cells 9-7
Limas11, Uras26: Relinearization 9-8
Limas11: Thermal Link Replacement 9-9
Limas11: Aluminum Sample Cell Cleaning 9-10
Limas11: Quartz Sample Cell Cleaning 9-12
Limas11: Safety Cell Cleaning 9-15
Limas11 UV: Lamp (EDL) Replacement 9-21
Limas11: Amplification Optimization 9-23
Gas Module: Disposable Filter Replacement 9-25
Pump Activation, Pump Output Adjustment 9-26
Changing Analog Output Current Range 9-27
Air Pressure Correction 9-28
Air Pressure Value Correction 9-29
Calibration Reset 9-30
Basic Calibration 9-31
Cross-Sensitivity Alignment 9-32
Carrier Gas Alignment 9-33
Chapter 10 Status Messages, Troubleshooting
Process Status 10-1
System Status: Status Messages 10-2
System Status: Status Signals 10-4
Status Message Categories 10-5
Status Messages 10-7
Gas Analyzer Problems 10-18
Caldos25, Caldos27, Magnos206, Magnos27 Problems 10-20
Limas11 Problems 10-21
Uras26 Problems 10-22
Gas Module Problems 10-23
Notify Service 10-24
Chapter 11 Gas Analyzer Shutdown and Packing
Gas Analyzer Shutdown 11-1
Preparing the Gas Analyzer for Shipping and Packing 11-2
Continued on next page

42/24-10 EN Rev. 9 AO2000 Series Operator’s Manual vii
Table o f Contents, continued
Page
Appendix 1 Gas Analyzer Overview
Gas Analyzer A-1-1
Analyzer Modules A-1-2
Gas Module A-1-2
Electronics Module A-1-3
System Housing A-1-4
Display and Control Unit A-1-4
Appendix 2 Analyzer Module Operating Specifications
Caldos25 Operating Specifications A-2-1
Caldos27 Operating Specifications A-2-2
Limas11 Operating Specifications A-2-3
Magnos206 Operating Specifications A-2-4
Magnos27 Operating Specifications A-2-5
Uras26 Operating Specifications A-2-6
Oxygen Sensor Operating Specifications A-2-7
Electrical Safety A-2-8
Electromagnetic Compatibility A-2-8
Appendix 3 ZO23 Trace Oxygen Analyzer Module
Safety Information A-3-1
Requirements at the Installation Site A-3-2
Sample Gas Inlet Conditions A-3-2
Test Gases A-3-3
Connection Diagram A-3-3
Information for the Installation and Sample Conditioning A-3-4
Start-Up A-3-7
Check of the End-Point and Reference Point A-3-7
Function Test A-3-8
Operating Specifications A-3-9
Appendix 4 Index

viii AO2000 Series Operator’s Manual 42/24-10 EN Rev. 9
Preface
Content of the
Operator’s Manual
This operator’s manual contains all the information you will need to safely and effi-
ciently install, start-up, operate and maintain the AO2000 series gas analyzers.
This operator’s manual contains information on all the functional units in the gas
analyzers. The delivered gas analyzer may differ from the version described.
Analyzer Data Sheet The version of the delivered gas analyzer will be described in the “Analyzer Data
Sheet” supplied with each gas analyzer (see Section “Gas Analyzer Identification”,
Page 2-3).
Analyzer Modules
and Gas Analyzers
Not Described in this
Operator’s Manual
This operator’s manual does not contain any information on installation, start-up
and maintenance of the following AO2000 Series analyzer modules and gas
analyzers:
•MultiFID14 and MultiFID14 NMHC analyzer modules,
•LS25 laser analyzer module,
•Explosion protected versions of the AO2000 Series gas analyzers in
Category 2G,
•Explosion protected versions of the AO2000 Series gas analyzers in
Category 3G for measurement of flammable gases.
For these analyzer modules and gas analyzers, separate operator’s manuals are
available which are listed in the “Additional Publications” table below.
Title Publication No.
Advance Optima AO2000 Series Continuous Gas Analyzers –
Data Sheet
10/24-1.20 EN
Function Blocks – Descriptions and Configuration 30/24-200 EN
AO2000 Modbus and AO-MDDE 30/24-316 EN
Remote Control Interface AO-HMI –
Emulation of the AO2000 Display and Control Unit 30/24-311 EN
MultiFID14 Analyzer Module –
Start-Up and Maintenance Manual 41/24-105 EN
MultiFID14 NMHC Analyzer Module –
Start-Up and Maintenance Manual 41/24-106 EN
LS25 Laser Analyzer Module – Operator’s Manual 41/24-109 EN
Analyzer Modules in Category 2G – Operator’s Manual 42/24-12 EN
Central Unit in Category 2G – Operator’s Manual 42/24-13 EN
Additional
Publications
Gas Analyzer in Category 3G for Measurement of Flammable
Gases – Operator’s Manual
42/24-14 EN
These publications can be ordered from your authorized ABB representative or
from
ABB Automation GmbH, Analytical, Marketing Communication,
Telefax: [phone], E-Mail: [e-mail]
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