ABB Relion 630 Series Instructions for use

—
RELION® 630 SERIES
Motor Protection and Control
REM630
Application Manual

Document ID: 1MRS756785
Issued: 2019-02-25
Revision: G
Product version: 1.3
© Copyright 2019 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
www.abb.com/relion

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure
would create a risk for harm to property or persons (including but not limited to
personal injuries or death) shall be the sole responsibility of the person or entity
applying the equipment, and those so responsible are hereby requested to ensure that
all measures are taken to exclude or mitigate such risks.
This product has been designed to be connected and communicate data and
information via a network interface which should be connected to a secure network.
It is the sole responsibility of the person or entity responsible for network
administration to ensure a secure connection to the network and to take the necessary
measures (such as, but not limited to, installation of firewalls, application of
authentication measures, encryption of data, installation of anti virus programs, etc.)
to protect the product and the network, its system and interface included, against any
kind of security breaches, unauthorized access, interference, intrusion, leakage and/or
theft of data or information. ABB is not liable for any such damages and/or losses.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.

Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2006/95/EC). This
conformity is the result of tests conducted by ABB in accordance with the product
standards EN 50263 and EN 60255-26 for the EMC directive, and with the product
standards EN 60255-1 and EN 60255-27 for the low voltage directive. The product is
designed in accordance with the international standards of the IEC 60255 series.

Table of contents
Section 1 Introduction.......................................................................5
This manual........................................................................................ 5
Intended audience.............................................................................. 5
Product documentation.......................................................................6
Product documentation set............................................................6
Document revision history............................................................. 6
Related documentation..................................................................7
Symbols and conventions...................................................................7
Symbols.........................................................................................7
Document conventions.................................................................. 8
Functions, codes and symbols...................................................... 8
Section 2 REM630 overview.......................................................... 13
Overview...........................................................................................13
Product version history................................................................ 13
PCM600 and IED connectivity package version..........................13
Operation functionality......................................................................14
Product variants...........................................................................14
Optional functions........................................................................14
Physical hardware............................................................................ 15
Local HMI......................................................................................... 16
Display.........................................................................................17
LEDs............................................................................................19
Keypad........................................................................................ 19
Web HMI...........................................................................................19
Authorization.....................................................................................21
Communication.................................................................................21
Section 3 REM630 variants............................................................23
Presentation of preconfigurations.....................................................23
Preconfigurations.........................................................................24
Preconfiguration A for asynchronous motor..................................... 26
Application................................................................................... 26
Functions..................................................................................... 27
Input/output signal interfaces.......................................................28
Preprocessing blocks and fixed signals ......................................29
Control functions..........................................................................29
Motor bay control QCCBAY................................................... 29
Apparatus control SCILO, GNRLCSWI, DAXCBR, DAXSWI.29
Protection functions..................................................................... 31
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Thermal overload protection MPTTR..................................... 31
Emergency start ESMGAPC.................................................. 32
Motor startup supervision STTPMSU.....................................32
Motor stall protection JAMPTOC............................................32
Loss of load protection LOFLPTUC....................................... 33
Phase reversal protection PREVPTOC..................................33
Motor negative-sequence overcurrent protection
MNSPTOC............................................................................. 34
Non-directional overcurrent protection PHxPTOC................. 35
Non-directional earth-fault protection EFxPTOC....................35
Positive-sequence overvoltage protection PSPTOV.............. 35
Positive-sequence undervoltage protection PSPTUV............ 36
Negative-sequence overvoltage protection NSPTOV............ 36
Circuit-breaker failure protection CCBRBRF..........................37
Tripping logic TRPPTRC........................................................ 37
Combined operate and start alarm signal.............................. 38
Combined restart inhibit and restart enable signal................. 38
Supervision functions.................................................................. 38
Trip circuit supervision TCSSCBR......................................... 38
Fuse failure and current circuit supervision SEQRFUF,
CCRDIF..................................................................................38
Circuit-breaker condition monitoring SSCBR......................... 39
Measurement and analog recording functions............................ 39
Binary recording and LED configuration......................................41
Preconfiguration B for asynchronous motor including differential
protection..........................................................................................43
Application................................................................................... 43
Functions..................................................................................... 45
Input/output signal interfaces.......................................................45
Preprocessing blocks and fixed signals ......................................47
Control functions..........................................................................47
Motor bay control QCCBAY................................................... 47
Apparatus control SCILO, GNRLCSWI, DAXCBR, DAXSWI.47
Protection functions..................................................................... 49
Stabilized three-phase differential protection MPDIF............. 49
Thermal overload protection MPTTR..................................... 50
Emergency start ESMGAPC.................................................. 51
Motor startup supervision STTPMSU.....................................51
Motor load jam protection JAMPTOC.....................................51
Loss of load protection LOFLPTUC....................................... 52
Phase reversal protection PREVPTOC..................................52
Motor negative-sequence overcurrent protection
MNSPTOC............................................................................. 52
Non-directional overcurrent protection PHxPTOC................. 53
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Application Manual

Non-directional earth-fault protection EFxPTOC....................54
Positive-sequence overvoltage protection PSPTOV.............. 54
Positive-sequence undervoltage protection PSPTUV............ 54
Negative-sequence overvoltage protection NSPTOV............ 54
Circuit-breaker failure protection CCBRBRF..........................55
Tripping logic TRPPTRC........................................................ 55
Combined operate and start alarm signal.............................. 56
Combined restart inhibit and restart enable signal................. 56
Supervision functions.................................................................. 57
Trip circuit supervision TCSSCBR......................................... 57
Fuse failure and current circuit supervision SEQRFUF,
CCRDIF..................................................................................57
Circuit-breaker condition monitoring SSCBR......................... 57
Measurement and analog recording functions............................ 58
Binary recording and LED configuration......................................59
Section 4 Requirements for measurement transformers................63
Current transformers........................................................................ 63
Current transformer requirements for overcurrent protection...... 63
Current transformer accuracy class and accuracy limit
factor...................................................................................... 63
Non-directional overcurrent protection................................... 64
Example for non-directional overcurrent protection................65
Section 5 Glossary......................................................................... 67
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4

Section 1 Introduction
1.1 This manual
The application manual contains descriptions of preconfigurations. The manual can
be used as a reference for configuring control, protection, measurement, recording and
LED functions. The manual can also be used when creating configurations according
to specific application requirements.
1.2 Intended audience
This manual addresses the protection and control engineer responsible for planning,
pre-engineering and engineering.
The protection and control engineer must be experienced in electrical power
engineering and have knowledge of related technology, such as protection schemes
and principles.
1MRS756785 G Section 1
Introduction
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1.3 Product documentation
1.3.1 Product documentation set
Planning & purchase Engineering Installation Commissioning Operation Maintenance Decommissioning, deinstallation & disposal
Quick start guide
Quick installation guide
Brochure
Product guide
Operation manual
Installation manual
Engineering manual
Technical manual
Application manual
Communication protocol manual
Point list manual
Commissioning manual
GUID-C8721A2B-EEB9-4880-A812-849E1A42B02C V1 EN
Figure 1: The intended use of documents during the product life cycle
Product series- and product-specific manuals can be downloaded
from the ABB Web site http://www.abb.com/relion.
1.3.2 Document revision history
Document revision/date Product version History
A/2009-09-15 1.0 First release
B/2009-12-23 1.0 Content updated
C/2011-02-23 1.1 Content updated to correspond to the
product version
D/2012-08-29 1.2 Content updated to correspond to the
product version
E/2014-11-28 1.3 Content updated to correspond to the
product version
F/2016-05-26 1.3 Content updated
G/2019-02-25 1.3 Content updated
Section 1 1MRS756785 G
Introduction
6REM630
Application Manual

Download the latest documents from the ABB Web site
http://www.abb.com/substationautomation.
1.3.3 Related documentation
Name of the document Document ID
DNP3 Communication Protocol Manual 1MRS756789
IEC 61850 Communication Protocol Manual 1MRS756793
IEC 60870-5-103 Communication Protocol Manual 1MRS757203
Installation Manual 1MRS755958
Operation Manual 1MRS756509
Technical Manual 1MRS756508
Engineering Manual 1MRS756800
Commissioning Manual 1MRS756801
1.4 Symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which
could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence of
a hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader of important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
1MRS756785 G Section 1
Introduction
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Although warning hazards are related to personal injury, it is necessary to understand
that under certain operational conditions, operation of damaged equipment may result
in degraded process performance leading to personal injury or death. Therefore,
comply fully with all warning and caution notices.
1.4.2 Document conventions
A particular convention may not be used in this manual.
• Abbreviations and acronyms are spelled out in the glossary. The glossary also
contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons.
To navigate between the options, use and .
• Menu paths are presented in bold.
Select Main menu/Settings.
• WHMI menu names are presented in bold.
Click Information in the WHMI menu structure.
• LHMI messages are shown in Courier font.
To save the changes in nonvolatile memory, select Yes and press .
• Parameter names are shown in italics.
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block
symbol given for a function, indicates that the user can set an own signal name in
PCM600.
• The * character after an input or output signal name in the function block symbol
given for a function, indicates that the signal must be connected to another
function block in the application configuration to achieve a valid application
configuration.
1.4.3 Functions, codes and symbols
Table 1: Functions included in the relay
Description IEC 61850 IEC 60617 ANSI
Protection
Three-phase non-directional
overcurrent protection, low stage
PHLPTOC 3I> 51P-1
Three-phase non-directional
overcurrent protection, instantaneous
stage
PHIPTOC 3I>>> 50P/51P
Non-directional earth-fault protection,
low stage
EFLPTOC I0> 51N-1
Non-directional earth-fault protection,
high stage
EFHPTOC I0>> 51N-2
Non-directional earth-fault protection,
instantaneous stage
EFIPTOC I0>>> 50N/51N
Table continues on next page
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Description IEC 61850 IEC 60617 ANSI
Directional earth-fault protection, low
stage
DEFLPDEF I0> -> 67N-1
Directional earth-fault protection, high
stage
DEFHPDEF I0>> -> 67N-2
Rotor earth-fault protection MREFPTOC Io>R 64R
Negative-sequence overcurrent
protection for machines MNSPTOC I2>G/M 46G/46M
Phase-reversal protection PREVPTOC I2>> 46R
Three-phase thermal overload
protection for motors MPTTR 3Ith>M 49M
Motor startup supervision STTPMSU Is2t n< 48,66,14,51LR
Motor load jam protection JAMPTOC Ist> 51LR
Emergency start ESMGAPC ESTART ESTART
Loss of load supervision LOFLPTUC 3I< 37
High-impedance or flux-balance based
differential protection for machines MHZPDIF 3dIHi>G/M 87GH/87MH
Stabilized differential protection for
machines MPDIF 3dI>G/M 87G/87M
Three-phase overvoltage protection PHPTOV 3U> 59
Three-phase undervoltage protection PHPTUV 3U< 27
Positive-sequence overvoltage
protection
PSPTOV U1> 47O+
Positive-sequence undervoltage
protection
PSPTUV U1< 47U+
Negative-sequence overvoltage
protection
NSPTOV U2> 47O-
Residual overvoltage protection ROVPTOV U0> 59G
Reverse power/directional overpower
protection
DOPPDPR P> 32R/32O
Frequency gradient protection DAPFRC df/dt> 81R
Overfrequency protection DAPTOF f> 81O
Underfrequency protection DAPTUF f< 81U
Three-phase underexcitation protection UEXPDIS X< 40
Circuit breaker failure protection CCBRBRF 3I>/I0>BF 51BF/51NBF
Tripping logic TRPPTRC I -> O 94
Multipurpose analog protection MAPGAPC MAP MAP
Control
Bay control QCCBAY CBAY CBAY
Interlocking interface SCILO 3 3
Circuit breaker/disconnector control GNRLCSWI I <-> O CB/DC I <-> O CB/DC
Circuit breaker DAXCBR I <-> O CB I <-> O CB
Disconnector DAXSWI I <-> O DC I <-> O DC
Local/remote switch interface LOCREM R/L R/L
Table continues on next page
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Description IEC 61850 IEC 60617 ANSI
Generic process I/O
Single point control (8 signals) SPC8GGIO - -
Double point indication DPGGIO - -
Single point indication SPGGIO - -
Generic measured value MVGGIO - -
Logic Rotating Switch for function
selection and LHMI presentation
SLGGIO - -
Selector mini switch VSGGIO - -
Pulse counter for energy metering PCGGIO - -
Event counter CNTGGIO - -
Supervision and monitoring
Runtime counter for machines and
devices
MDSOPT OPTS OPTM
Circuit breaker condition monitoring SSCBR CBCM CBCM
Fuse failure supervision SEQRFUF FUSEF 60
Current circuit supervision CCRDIF MCS 3I MCS 3I
Trip-circuit supervision TCSSCBR TCS TCM
Station battery supervision SPVNZBAT U<> U<>
Energy monitoring EPDMMTR E E
Measured value limit supervision MVEXP - -
Measurement
Three-phase current measurement CMMXU 3I 3I
Three-phase voltage measurement
(phase-to-earth)
VPHMMXU 3Upe 3Upe
Three-phase voltage measurement
(phase-to-phase)
VPPMMXU 3Upp 3Upp
Residual current measurement RESCMMXU I0 I0
Residual voltage measurement RESVMMXU U0 U0
Power monitoring with P, Q, S, power
factor, frequency
PWRMMXU PQf PQf
Sequence current measurement CSMSQI I1, I2 I1, I2
Sequence voltage measurement VSMSQI U1, U2 V1, V2
Analog channels 1-10 (samples) A1RADR ACH1 ACH1
Analog channels 11-20 (samples) A2RADR ACH2 ACH2
Analog channels 21-30 (calc. val.) A3RADR ACH3 ACH3
Analog channels 31-40 (calc. val.) A4RADR ACH4 ACH4
Binary channels 1-16 B1RBDR BCH1 BCH1
Binary channels 17 -32 B2RBDR BCH2 BCH2
Binary channels 33 -48 B3RBDR BCH3 BCH3
Binary channels 49 -64 B4RBDR BCH4 BCH4
Station communication (GOOSE)
Table continues on next page
Section 1 1MRS756785 G
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Description IEC 61850 IEC 60617 ANSI
Binary receive GOOSEBINRCV - -
Double point receive GOOSEDPRCV - -
Interlock receive GOOSEINTLKRCV - -
Integer receive GOOSEINTRCV - -
Measured value receive GOOSEMVRCV - -
Single point receive GOOSESPRCV - -
1MRS756785 G Section 1
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12

Section 2 REM630 overview
2.1 Overview
REM630 is a comprehensive motor management relay for protection, control,
measuring and supervision of medium and large synchronous and asynchronous
motors in medium voltage industrial power systems. REM630 is a member of ABB’s
Relion® product family and a part of its 630 series characterized by functional
scalability and flexible configurability. REM630 also features necessary control
functions required for the management of industrial motor feeder bays. The protection
relay can be used with both circuit-breaker controlled and contactor controlled drives.
The supported communication protocols including IEC 61850 offer seamless
connectivity to industrial automation systems.
2.1.1 Product version history
Product version Product history
1.0 First release
1.1 • Support for IEC 60870-5-103 communication protocol
• Analog GOOSE
• RTD module
• New analog input modules
• Stabilized three-phase differential protection for motors and generators
• High-impedance/flux-balance-based differential protection for motors
and generators
• Synchronized motor protections
1.2 No new functions
1.3 • Operation time counter
• Comparison functions
• AND and OR gates with 20 inputs
2.1.2 PCM600 and IED connectivity package version
• Protection and Control IED Manager PCM600 Ver. 2.5 or later
• ABB REM630 Connectivity Package Ver. 1.3 or later
• Application Configuration
• Parameter Setting
• Signal Matrix
• Signal Monitoring
• Disturbance Handling
• Event Viewer
• Graphical Display Editor
1MRS756785 G Section 2
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• Hardware Configuration
• IED Users
• IED Compare
• Communication Management
• Configuration Migration
Download connectivity packages from the ABB Web site
http://www.abb.com/substationautomation or directly with Update
Manager in PCM600.
2.2 Operation functionality
2.2.1 Product variants
The IED capabilities can be adjusted by selecting a product variant. The IED
capabilities can be extended by adding HW and/or SW options to the basic variant. For
example, the physical communication connector can be either an electrical or optical
Ethernet connector.
The number of binary inputs and outputs depends on the amount of the optional BIO
modules selected. For a 4U IED, it is possible to take 2 additional BIO modules at the
maximum, and for a 6U IED, it is possible to take 4 additional BIO modules at the
maximum.
• Basic variant: 14 binary inputs and 9 binary outputs
• With one optional BIO module: 23 binary inputs and 18 binary outputs
• With two optional BIO modules: 32 binary inputs and 27 binary outputs
• With three optional BIO modules: 41 binary inputs and 36 binary outputs
• With four optional BIO modules: 50 binary inputs and 45 binary outputs
2.2.2 Optional functions
Some of the available functions are optional, that is, they are included in the delivered
product only when defined by the order code.
• Frequency protection
• Overfrequency protection
• Underfrequency protection
• Frequency gradient
• Phase sequence voltage functions
Section 2 1MRS756785 G
REM630 overview
14 REM630
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