ABB REM630 User manual

Relion® 630 series
Motor Protection and Control
REM630
Product Guide

Contents
1. Description...........................................................3
2. Application...........................................................3
3. Preconfigurations.................................................5
4. Protection functions.............................................9
5. Control................................................................11
6. Measurement.....................................................11
7. Disturbance recorder..........................................11
8. Event log.............................................................11
9. Disturbance report.............................................12
10. Circuit-breaker monitoring................................12
11. Trip-circuit supervision......................................12
12. Self-supervision.................................................12
13. Fuse failure supervision.....................................12
14. Current circuit supervision................................13
15. Access control...................................................13
16. Inputs and outputs............................................13
17. Communication.................................................15
18. Technical data...................................................16
19. Front panel user interface.................................55
20. Mounting methods............................................55
21. Selection and ordering data..............................57
22. Accessories.......................................................61
24. Tools..................................................................62
25. Supported ABB solutions..................................64
26. Terminal diagrams.............................................65
27. References........................................................69
28. Functions, codes and symbols.........................69
29. Document revision history.................................73
Disclaimer
The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes
no responsibility for any errors that may appear in this document.
© Copyright 2011 ABB Oy.
All rights reserved.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or product names mentioned in this document may be trademarks or
registered trademarks of their respective holders.
Motor Protection and Control 1MRS756977 D
REM630
Product version: 1.1 Issued: 2011-05-18
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1. Description
REM630 is a comprehensive motor
management IED for protection, control,
measuring and supervision of medium and
large synchronous and asynchronous motors
in medium voltage industrial power systems.
REM630 is a member of ABB’s Relion®
product family and a part of its 630 series
characterized by functional scalability and
flexible configurability. REM630 also features
necessary control functions required for the
management of industrial motor feeder bays.
The supported communication protocols
including IEC 61850 offer seamless
connectivity to industrial automation systems.
2. Application
REM630 provides main protection for
synchronous and asynchronous motors and
the associated drives. The motor management
IED is intended for circuit-breaker and
contactor controlled medium sized and large
synchronous and asynchronous motors in a
variety of drive applications, such as motor
drives for pumps, fans, compressors, mills,
crushers, etc.
The pre-defined configuration developed for
REM630 can be used as such or easily
customized or extended with add-on
functions, by means of which the motor
management IED can be fine-tuned to exactly
satisfy the specific requirements of your
present application.
Motor Protection and Control 1MRS756977 D
REM630
Product version: 1.1 Issued: 2011-05-18
Revision: D
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GUID-193D49D0-CEA0-46BD-9C08-525B147AE0F0 V2 EN
Figure 1. RET630 and REM630 IEDs applied for the incoming feeder and primary switchgear
in a single busbar arrangement. The RET630 with preconfiguration A is used for
protection and control of the power transformer, the REM630 IEDs with
preconfiguration A are used for the circuit-breaker and contactor operated motor
feeders. The motor start-up signal from each REM630 is connected to the “Restart
inhibit” inputs of the other REM630s. Hence while one motor is starting-up, the
starting of the other motors is inhibited.
Motor Protection and Control 1MRS756977 D
REM630
Product version: 1.1 Issued: 2011-05-18
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3. Preconfigurations
The 630 series IEDs are offered with optional
factory-made preconfigurations for various
applications. The preconfigurations
contribute to faster commissioning and less
engineering of the IED. The
preconfigurations include default
functionality typically needed for a specific
application. Each preconfiguration is
adaptable using the Protection and Control
IED Manager PCM600. By adapting the
preconfiguration the IED can be configured
to suit the particular application.
The adaptation of the preconfiguration may
include adding or removing of protection,
control and other functions according to the
specific application, changing of the default
parameter settings, configuration of the
default alarms and event recorder settings
including the texts shown in the HMI,
configuration of the LEDs and function
buttons, and adaptation of the default single-
line diagram.
In addition, the adaptation of the
preconfiguration always includes
communication engineering to configure the
communication according to the functionality
of the IED. The communication engineering
is done using the communication
configuration function of PCM600.
If none of the offered
preconfigurations fulfill the
needs of the intended area of
application, 630 series IEDs
can also be ordered without
any preconfiguration. In this
case the IED needs to be
configured from the ground
up.
Table 1. REM630 preconfiguration ordering options
Description Preconfiguration
Preconfiguration A for asynchronous motor A
Preconfiguration B for asynchronous motor including
differential protection B
Number of instances available n
Motor Protection and Control 1MRS756977 D
REM630
Product version: 1.1 Issued: 2011-05-18
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Table 2. Functions used in preconfigurations. Column 'n' shows the total number of
available function instances regardless of the preconfiguration selected.
Functionality A B n
Protection
Three-phase non-directional overcurrent, low stage 1 1 1
Three-phase non-directional overcurrent, instantaneous stage 1 1 1
Non-directional earth-fault protection, low stage 1 1 1
Non-directional earth-fault, high stage 1 1 1
Non-directional earth-fault, instantaneous stage - - 1
Directional earth-fault, low stage - - 1
Directional earth-fault, high stage - - 1
Rotor earth-fault protection1) - - 1
Negative-sequence overcurrent protection for motors 2 2 2
Phase reversal protection 1 1 1
Three-phase thermal overload for motors 1 1 1
Motor startup supervision 1 1 1
Motor load jam protection 1 1 1
Emergency start 1 1 1
Loss of load supervision 1 1 1
High-impedance or flux-balance-based differential protection
for machines
- - 1
Stabilized differential protection for motors1) - 1 1
Three-phase overvoltage - - 2
Three-phase undervoltage - - 2
Positive-sequence overvoltage 1 1 2
Positive-sequence undervoltage 1 1 2
Negative-sequence overvoltage 1 1 2
Residual overvoltage - - 3
Frequency gradient1) - - 6
Overfrequency1) - - 3
Underfrequency1) - - 3
Three-phase underexcitation protection1) - - 2
Motor Protection and Control 1MRS756977 D
REM630
Product version: 1.1 Issued: 2011-05-18
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Table 2. Functions used in preconfigurations. Column 'n' shows the total number of
available function instances regardless of the preconfiguration selected., continued
Functionality A B n
Directional overpower protection1) - - 3
Circuit breaker failure 1 1 2
Tripping logic 1 1 2
Multipurpose analog protection - - 16
Control
Bay control 1 1 1
Interlocking interface 2 2 10
Circuit breaker/disconnector control 2 2 10
Circuit breaker 1 1 2
Disconnector 1 1 8
Local/remote switch interface - - 1
Generic process I/O
Single point control (8 signals) - - 5
Double point indication - - 15
Single point indication - - 64
Generic measured value - - 15
Logic rotating switch for function selection and LHMI
presentation
- - 10
Selector mini switch - - 10
Pulse counter for energy metering - - 4
Event counter - - 1
Supervision and monitoring
Circuit-breaker condition monitoring 1 1 1
Fuse failure supervision 1 1 1
Current circuit supervision 1 1 1
Trip circuit supervision 3 3 3
Energy monitoring 1 1 1
Station battery supervision - - 1
Measured value limit supervision - - 40
Measurement
Motor Protection and Control 1MRS756977 D
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Product version: 1.1 Issued: 2011-05-18
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Table 2. Functions used in preconfigurations. Column 'n' shows the total number of
available function instances regardless of the preconfiguration selected., continued
Functionality A B n
Three-phase current 1 1 1
Three-phase voltage (phase-to-earth voltages) (RMS) - - 1
Three phase voltage (phase-to-phase voltages) (RMS) 1 1 1
Residual current - - 1
Residual voltage - - 1
Power monitoring with P, Q, S, power factor, frequency 1 1 1
Sequence current 1 1 1
Sequence voltage 1 1 1
Disturbance recorder function
Analog channels 1-10 (samples) 1 1 1
Analog channels 11-20 (samples) - - 1
Analog channels 21-30 (calc. val.) - - 1
Analog channels 31-40 (calc. val.) - - 1
Binary channels 1-16 1 1 1
Binary channels 17-32 1 1 1
Binary channels 33-48 1 1 1
Binary channels 49-64 1 1 1
Station communication (GOOSE)
Binary receive - - 10
Double point receive - - 32
Interlock receive - - 59
Integer receive - - 32
Measured value receive - - 62
Single point receive - - 62
1) Optional function, to be specified at ordering
Motor Protection and Control 1MRS756977 D
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Product version: 1.1 Issued: 2011-05-18
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4. Protection functions
REM630 offers all the functionality needed to
manage motor starts and normal drive
operations also including protection and fault
clearance in abnormal situations. The motor
management IED features motor run-up time
supervision, locked rotor protection and
protection against too frequent motor starts.
Furthermore, the IED offers thermal overload
protection, phase unbalance protection,
stabilized differential protection for motors,
high-impedance or flux-balance-based
protection, three-phase directional overpower
protection, underexcitation protection, load-
based motor jam protection, loss of load
supervision, and phase-reversal protection.
REM630 also incorporates non-directional
and directional earth-fault protection, rotor
earth-fault protection and back-up
overcurrent protection. The IED also offers
optional negative and positive phase
sequence overvoltage protection, positive
phase sequence undervoltage protection,
underfrequency and overfrequency protection.
In certain motor drives of special importance
there must be a possibility to override the
motor thermal overload protection to perform
an emergency start of a hot motor. To enable
an emergency hot start, REM630 offers a
forced start feature.
GUID-79E59A23-7C6B-4EF4-AEAD-D077F425C7A9 V2 EN
Figure 2. Protection function overview of preconfiguration A
Motor Protection and Control 1MRS756977 D
REM630
Product version: 1.1 Issued: 2011-05-18
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GUID-24B763F7-2621-4672-B0A1-06ABD84FD12B V1 EN
Figure 3. Protection function overview of preconfiguration B
Motor Protection and Control 1MRS756977 D
REM630
Product version: 1.1 Issued: 2011-05-18
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