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  9. ABB REM 610 User manual

ABB REM 610 User manual

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Issued: 25.11.2003
Version: A
We reserve the right to change data without prior notice.
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Installation Manual
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1.1. About this manual .........................................................................4
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3.1. Identifying the product ...................................................................6
3.2. Electrostatic discharge (ESD) .......................................................6
3.3. Disposal of packing material .........................................................6
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4.1. Detaching and installing the plug-in unit .......................................7
4.2. Mounting dimensions ....................................................................8
4.3. Flush mounting ..............................................................................9
4.4. Semi-flush mounting ...................................................................11
4.5. Rack mounting ............................................................................13
4.6. Wall mounting .............................................................................14
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5.1. Electrical connections .................................................................15
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This manual contains instructions for unpacking and installing the protection relay
REM 610, as well as general information about different mounting kits available.
In addition to the relay and this manual, the delivery includes:
• Certificate of verification
• Operator’s Manual
• Technical Reference Manual
• Snap ferrite ring for CT connections
 $ERXWWKLVPDQXDO
This document provides instructions on how to install the protection relay REM 610.
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Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected
National and local electrical safety regulations must always be
followed
The device contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided
The frame of the device has to be carefully earthed
Only a competent electrician is allowed to carry out the electrical
installation
Non-observance can result in death, personal injury or substantial
property damage
Breaking the sealing tape on the upper handle of the device will result
in loss of warranty and proper operation will no longer be guaranteed
When the plug-in unit has been detached from the case, do not touch
the inside of the case. The relay case internals may contain high
voltage potential and touching these may cause personal injury.
!
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Relay products, although of robust construction, require careful handling prior to
installation on site. Examine the delivered productsto ensure that they have notbeen
damaged during transport.
If a product has been damaged, a claim should be made to the transport contractor
and the local representative of ABB should be promptly notified.
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Compare the order number of the relay with the ordering information to verify that
you have received the right product. The order number is found on a label under the
lower handle of the relay:
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The relay products contain components that are sensitive to electrostatic discharge.
The electronic circuits arewell protected bythe enclosureand therefore unnecessary
removals of the plug-in unit and the Human-Machine Interface (HMI) must be
avoided.
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The packing material of cardboard is 100% recyclable.
Warning!
When checking the order number of the relay plug-in unit, be
careful not to lift the handle beyond 25°(approx. 40 mm). Lifting
the handle any further will detach the plug-in unit from the case.
α= 25°
y = 40 mm
!
a
OrderNo_a
y
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REM 610 can be flush mounted, semi-flush mounted, mounted in a rack or wall
mounted. You will need separate mounting kits for the different methods except for
the flush-mounting method.
The relay’s construction with a detachable plug-in unit allows an easy installation.
Before mounting the relay, the plug-in unit has to be detached from the relay case.
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Prior to detaching the plug-in unit from the case, the auxiliary voltage must be
disconnected.To detachtheplug-inunit,liftthelowerhandleuntilthe spring-loaded
locks on both sides of the handle are released and the unit is pushed about 6 mm out
of the case. This will separate the connectors and you can easily pull the unit out of
the case.
The relay features an automatic short-circuit mechanism in the current transformer
(CT) connector. Therefore, detaching the plug-in unit will not open the secondary
circuit of the CT which otherwise could cause dangerously high voltages.
Signal connectors will be left open when the plug-in unit is detached.
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Before fitting a relay plug-in unit into a relay case, check that the unit and the case
have the same order number. The order number of the case is printed on the bottom
plate inside the case. However, if a substitute plug-in unit has to be used instead of
the original unit, ensure that at least the first ten characters in the order numbers of
the case and the plug-in unit are identical, as in the following example:
In order to obtain the identical functionality to that of the original product, all
charactersinthe ordernumber,exceptforthoseindicatinga sparepart,shouldmatch
the ones of the case.
Order number of the relay case 5(0$+CMP
Order number of the plug-in unit 5(0$+CNR
Detaching_a
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The relay features a built-in mechanical coding system that helps to prevent
dangerous situations from arising, should a non-suitable plug-in unit be fitted into a
relay case.
To install a plug-in unit into a case, first check that the lower handle is down in its
initial position and then push the unit into the case until the locks click; see the figure
below:
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Danger!
Forcing a non-suitable plug-in unit into a case will break the relay
and may cause dangerous situations.
!
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177 177 149.3
177
177 (4U)
30.8
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180.1
160
164
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You will not need a separate mounting kit when flush mounting the case. All
mounting accessories are included in the case.
To flush mount the case to the cut-out in the panel, first loosen the 4 M5 fixing
screws approximately 7 turns. Mount the case to the mounting cut-out and tighten
the screws; see Fig. 4.3.-1. The allowed value range for the fixing screws’tightening
torque is 0.7...1Nm.
The enclosure class of the flush-mounted device is IP 54 on the front side, while the
rear side fulfils the IP 20 requirements (top of the relay: IP 40).
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Caution!
A device equipped with optic connections requires a minimum
depth of 180 mm.
!
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-1.0
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-1.0
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Fixing crew
M5 T25 Torx head
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