ABB IRB 910INV-3/0.35 Guide

ROBOTICS
Product manual, spare parts
IRB 910INV

Trace back information:
Workspace 20B version a11
Checked in 2020-05-27
Skribenta version 5.3.033

Product manual, spare parts
IRB 910INV-3/0.35
IRB 910INV-6/0.55
OmniCore
Document ID: 3HAC068056-001
Revision: C
© Copyright 20192020 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 20192020 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this manual ...................................................................................................................
8Product documentation ....................................................................................................................
111 Spare parts and exploded views
121.1 Spare parts - electrical parts ................................................................................
121.1.1 Base harness parts ..................................................................................
131.1.2 Internal harness parts ..............................................................................
141.1.3 Process Hub parts ...................................................................................
151.1.4 SMB parts ..............................................................................................
161.1.5 Manipulator cable harness parts ................................................................
171.2 Spare parts - base .............................................................................................
171.2.1 Base parts .............................................................................................
201.3 Spare parts - inner arm .......................................................................................
201.3.1 Inner arm ...............................................................................................
211.3.2 Inner arm parts .......................................................................................
221.4 Spare parts - outer arm ......................................................................................
221.4.1 Outer arm ..............................................................................................
231.4.2 Outer arm parts ......................................................................................
251.4.3 Ball screw ..............................................................................................
261.4.4 Bellows .................................................................................................
291.5 Spare parts - motors ..........................................................................................
291.5.1 Axis-1 motor sub-assembly .......................................................................
301.5.2 Axis-2 motor sub-assembly .......................................................................
311.5.3 Axis-3 motor sub-assembly .......................................................................
321.5.4 Axis-4 motor sub-assembly .......................................................................
331.6 Spare parts - gearboxes .....................................................................................
331.6.1 Axis-1 gearbox .......................................................................................
341.6.2 Axis-2 gearbox .......................................................................................
351.7 Spare parts - Accessories ...................................................................................
351.7.1 Axis Calibration items - Protective plug .......................................................
371.7.2 Axis Calibration items - Protective cap ........................................................
381.7.3 Axis Calibration items - O-Ring ..................................................................
391.7.4 Special tools ..........................................................................................
Product manual, spare parts - IRB 910INV 5
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
Table of contents

This page is intentionally left blank

Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 910Inv and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 910INV
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
A maintenance/repair/installation craftsman working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Complete spare part list and complete list of robot
components shown in exploded views.
Spare parts and exploded views
References
Document IDReference
3HAC068055-001Product manual - IRB 910INV
3HAC061899-011Circuit diagram - IRB 910INV
Revisions
DescriptionRevision
First edition.A
Published in release 19D. The following updates are done in this revision:
• The protection type Clean Room and protection class IP54 are
added throughout the manual.
B
Published in release 20B. The following updates are done in this revision:
• Supported controller OmniCore C90XT is added.
C
Product manual, spare parts - IRB 910INV 7
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
Overview of this manual

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
8 Product manual, spare parts - IRB 910INV
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
Product manual, spare parts - IRB 910INV 9
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
Product documentation
Continued

This page is intentionally left blank

1 Spare parts and exploded views
Spare part level
ABB spare parts are categorized into two levels, L1 and L2. Always check the part
level before conducting a service work on a spare part.
• L1 spare parts
The L1 parts can be replaced in the field. The maintenance and replacement
instructions given in the related product manuals must be strictly followed.
If there are any problems, contact your local ABB for support.
• L2 spare parts
To replace the L2 parts require specialized training. Only ABB field service
personnel or qualified personnel trained by ABB can replace L2 parts.
Continues on next page
Product manual, spare parts - IRB 910INV 11
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views

1.1 Spare parts - electrical parts
1.1.1 Base harness parts
Spare part list
Spare
part
level
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
6/0.553/0.356/0.553/0.356/0.553/0.35
L2XXXXBase harness, B3HAC073378-001A
L2XXBase harness, B, Clean Room3HAC073381-001
Used with protection type Clean Room.
L2XXXXBase harness, B+C1+A3HAC073379-001
L2XXBase harness, B+C1+A, Clean Room3HAC073382-001
Used with protection type Clean Room.
L2XXXXBase harness, B+C1+C2+A3HAC073380-001
L2XXBase harness, B+C1+C2+A, Clean
Room
3HAC073383-001
Used with protection type Clean Room.
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
Spare part illustration
xx1800003531
12 Product manual, spare parts - IRB 910INV
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.1 Base harness parts

1.1.2 Internal harness parts
Spare part list
Spare
part
level
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
6/0.553/0.356/0.553/0.356/0.553/0.35
L2XXXInternal harness, B3HAC063752-007A
L2XXXInternal harness, B3HAC063752-008
L2XXXInternal harness, B+C1+A3HAC063752-005
L2XXXInternal harness, B+C1+A3HAC063752-006
L2XXXInternal harness, B+C1+C2+A3HAC063752-001
L2XXXInternal harness, B+C1+C2+A3HAC063752-004
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
Spare part illustration
xx1800003533
Product manual, spare parts - IRB 910INV 13
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.2 Internal harness parts

1.1.3 Process Hub parts
Spare part list
Spare
part
level
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
6/0.553/0.356/0.553/0.356/0.553/0.35
L2XXXXXXProcess hub, B3HAC063756-005A
L2XXXXXXProcess hub, B+C1+A3HAC063756-004
L2XXXXXXProcess hub, B+C1+C2+A3HAC063756-001
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
Spare part illustration
xx1800003532
14 Product manual, spare parts - IRB 910INV
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.3 Process Hub parts

1.1.4 SMB parts
Spare part list
Spare
part
level
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
6/0.553/0.356/0.553/0.356/0.553/0.35
L2XXXXXXSMB unit3HAC063968-001A
L2XXXXXXBattery unit
Note
Battery pack is wear part.
3HAC044075-001B
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
Spare part illustration
xx1800003534
Product manual, spare parts - IRB 910INV 15
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.4 SMB parts

1.1.5 Manipulator cable harness parts
Spare part list, Customer cables - CP/CS cable (option)
Spare
part
level
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
6/0.553/0.356/0.553/0.356/0.553/0.35
L1XXXXXX3 m3HAC067449-001-
L1XXXXXX7 m3HAC067449-002-
L1XXXXXX15 m3HAC067449-003-
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
Spare part list, Customer cables - Ethernet floor cable (option)
Spare
part
level
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
6/0.553/0.356/0.553/0.356/0.553/0.35
L1XXXXXX7 m3HAC067447-002-
L1XXXXXX15 m3HAC067447-003-
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
Spare part list, Connector kits, outer arm (option)
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
Spare
part
level
6/0.553/0.356/0.553/0.356/0.553/0.35
L1XXXXXXM12 CPCS Male straight connector kits3HAC066098-001-
L1XXXXXXM12 CPCS Male angled connector kits3HAC066099-001-
L1XXXXXXM12 Ethernet Cat5e Male straight con-
nector kits
3HAC067413-001-
L1XXXXXXM12 Ethernet Cat5e Male angled con-
nector kits
3HAC067414-001-
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
16 Product manual, spare parts - IRB 910INV
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.1.5 Manipulator cable harness parts

1.2 Spare parts - base
1.2.1 Base parts
Spare part list
Spare
part
level
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
6/0.553/0.356/0.553/0.356/0.553/0.35
L1XXXXBase cover, casting3HAC073045-001A
L1XXBase cover, casting, Clean Room3HAC073225-001
L1XXXXGasket, cover3HAC066625-001B
L1XXXXGasket, cover3HAC066628-001C
L2XXXXBase3HAC073042-001D
L2XXBase, Clean Room3HAC073224-001
L1XXXXXXA15:01, UL lamp3HAC060417-001E
L1XXXXOne-way valve3HAC044906-001F
L1XXAir Connector, Clean Room3HAC072417-001G
L1XXPlug, Clean Room3HAC072418-001H
L1XXXXPlug, Standard3HAC071966-001
L1XXXXSealing washer M33HAC065318-001I
L1XXXXO-ring, Harting connector3HAB3772-19-
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
Continues on next page
Product manual, spare parts - IRB 910INV 17
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.2.1 Base parts

Spare part illustration
xx1800003535
Standard
xx1900001524
Continues on next page
18 Product manual, spare parts - IRB 910INV
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.2.1 Base parts
Continued

CleanRoom
xx1900001525
IP54
xx1900001431
Product manual, spare parts - IRB 910INV 19
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.2.1 Base parts
Continued

1.3 Spare parts - inner arm
1.3.1 Inner arm
Spare part list
Spare
part
level
IP54Clean RoomStandard,
IP30i
DescriptionSpare part num-
ber
6/0.553/0.356/0.553/0.356/0.553/0.35
L2XXInner arm, 350 mm3HAC073048-001A
L2XXInner arm, 550 mm3HAC073063-001
L2XInner arm, 350 mm, Clean Room3HAC073226-001
L2XInner arm, 550 mm, Clean Room3HAC073232-001
iThe protection class of the ballscrew area is IP20. For more information, please contact ABB.
Spare part illustration
xx1800003536
20 Product manual, spare parts - IRB 910INV
3HAC068056-001 Revision: C
© Copyright 20192020 ABB. All rights reserved.
1 Spare parts and exploded views
1.3.1 Inner arm