ABB Scalable I/O Instructions for use

ROBOTICS
Application manual
Scalable I/O

Trace back information:
Workspace 22B version a10
Checked in 2022-06-15
Skribenta version 5.5.019

Application manual
Scalable I/O
RobotWare 7.7
Document ID: 3HAC070208-001
Revision: F
© Copyright 2019-2022 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2019-2022 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this manual ...................................................................................................................
10Network security ...............................................................................................................................
111 Introduction
132 Hardware overview
132.1 General system information ................................................................................
182.2 Base devices ....................................................................................................
182.2.1 Digital base device, DSQC1030 ..................................................................
242.2.2 Safety digital base device, DSQC1042 .........................................................
302.3 Add-on devices .................................................................................................
302.3.1 Digital add-on device, DSQC1031 ...............................................................
332.3.2 Analog add-on device, DSQC1032 ..............................................................
362.3.3 Relay add-on device, DSQC1033 ................................................................
393 Hardware installation
393.1 General installation information ...........................................................................
413.2 Installing digital base devices ..............................................................................
453.3 Installing safety digital base devices .....................................................................
483.4 Installing add-on devices ....................................................................................
533.5 Coil neutralization .............................................................................................
554 Software commissioning
554.1 Information about ABB Scalable I/O devices ...........................................................
574.2 Connecting the EtherNet/IP network .....................................................................
584.3 Configuring Scalable I/O devices using RobotStudio ................................................
694.4 Configuring Scalable I/O devices using the FlexPendant ..........................................
724.5 Configuring safety digital base devices .................................................................
764.6 Firmware upgrade .............................................................................................
79Index
Application manual - Scalable I/O 5
3HAC070208-001 Revision: F
© Copyright 2019-2022 ABB. All rights reserved.
Table of contents

This page is intentionally left blank

Overview of this manual
About this manual
This manual describes the scalable I/O devices and contains instructions for the
configuration.
Note
It is the responsibility of the integrator to provide safety and user guides for the
robot system.
Usage
This manual should be used during installation and configuration of the scalable
I/O devices.
Note
Before any work on or with the robot is performed, the safety information in the
product manual for the controller and manipulator must be read.
Who should read this manual?
This manual is intended for
•Personnel responsible for installations and configurations of industrial network
hardware/software
• Personnel responsible for I/O system configuration
• System integrators
Prerequisites
The reader should have the required knowledge of
• Mechanical installation work
• Electrical installation work
• System parameters and how to configure them
• RobotStudio
References
Document references
Document IDReference
3HAC032104-001Operating manual - RobotStudio
3HAC065036-001Operating manual - OmniCore
3HAC065037-001Operating manual - Integrator's guide OmniCore
3HAC060860-001Product manual - OmniCore C30
3HAC073706-001Product manual - OmniCore C90XT
3HAC073447-001Product manual - OmniCore V250XT
Continues on next page
Application manual - Scalable I/O 7
3HAC070208-001 Revision: F
© Copyright 2019-2022 ABB. All rights reserved.
Overview of this manual

Document IDReference
3HAC065041-001Technical reference manual - System parameters
3HAC065038-001Technical reference manual - RAPID Instructions, Functions
and Data types
3HAC066554-001Application manual - Controller software OmniCore
3HAC065034-001Product specification - OmniCore C line
3HAC074671-001Product specification - OmniCore V line
3HAC066565-001Application manual - EtherNet/IP Scanner/Adapter
Revisions
DescriptionRevision
Released with RobotWare 7.0.A
Released with RobotWare 7.0.1.
• Updated the section Coil neutralization on page 53.
B
Released with RobotWare 7.0.2.
• Updated the section Connecting the EtherNet/IP network on
page 57.
C
Released with RobotWare 7.2.
• Discrete I/O replaced by Scalable I/O in entire manual.
D
Released with RobotWare 7.5.
• Information about safety digital base devices added in sections:
Introduction on page 11,Hardware overview on page 13, "I/O device
descriptions", "Status LED descriptions", "Technical data", Inform-
ation about ABB Scalable I/O devices on page 55 and Configuring
Scalable I/O devices using RobotStudio on page 58.
• New section: "Setting up safety digital base devices".
• Updated the section References on page 7.
• Information about node commissioning for other EtherNet/IP
scanners added in sections Introduction on page 11,Installing di-
gital base devices on page 41, and "Reset button".
• Limitation added in section Information about ABB Scalable I/O
devices on page 55 that COS is not supported for DSQC1042, safety
digital base.
• Section Identifying an I/O device on page 67 updated with informa-
tion that the MS LED also flashes during identification plus that for
DSQC1042 only the PWR (Power) LED flashes.
E
Continues on next page
8 Application manual - Scalable I/O
3HAC070208-001 Revision: F
© Copyright 2019-2022 ABB. All rights reserved.
Overview of this manual
Continued

DescriptionRevision
Released with RobotWare 7.7.
• Content in manual completely restructured.
• New section including information about OmniCore capacity and
examples of device combinations: General system information on
page 13
•Information about dimensions, weight and environmental conditions
added in technical data for all devices in Hardware overview on
page 13.
• New section including information about mounting and required
installation space: General installation information on page 39.
• New section including information about configuration of Scalable
I/O devices: Software commissioning on page 55.
•New section including information about prerequisites, recommen-
ded work process and troubleshooting for safety digital base
devices: Configuring safety digital base devices on page 72.
• Information about status signal names for safety digital devices
added in Information about ABB Scalable I/O devices on page 55.
• Section Installing safety digital base devices on page 45 updated
with information about safe I/O dual channel connection.
F
Application manual - Scalable I/O 9
3HAC070208-001 Revision: F
© Copyright 2019-2022 ABB. All rights reserved.
Overview of this manual
Continued

Network security
Network security
This product is designed to be connected to and to communicate information and
data via a network interface. It is your sole responsibility to provide, and
continuously ensure, a secure connection between the product and to your network
or any other network (as the case may be).
You shall establish and maintain any appropriate measures (such as, but not limited
to, the installation of firewalls, application of authentication measures, encryption
of data, installation of anti-virus programs, etc) to protect the product, the network,
its system and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information. ABB
Ltd and its entities are not liable for damage and/or loss related to such security
breaches, any unauthorized access, interference, intrusion, leakage and/or theft
of data or information.
10 Application manual - Scalable I/O
3HAC070208-001 Revision: F
© Copyright 2019-2022 ABB. All rights reserved.
Network security