ABB Scalable I/O Instructions for use

ROBOTICS
Application manual
Scalable I/O

Trace back information:
Workspace 22B version a10
Checked in 2022-06-15
Skribenta version 5.5.019

Application manual
Scalable I/O
RobotWare 7.7
Document ID: 3HAC070208-001
Revision: F
© Copyright 2019-2022 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2019-2022 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this manual ...................................................................................................................
10Network security ...............................................................................................................................
111 Introduction
132 Hardware overview
132.1 General system information ................................................................................
182.2 Base devices ....................................................................................................
182.2.1 Digital base device, DSQC1030 ..................................................................
242.2.2 Safety digital base device, DSQC1042 .........................................................
302.3 Add-on devices .................................................................................................
302.3.1 Digital add-on device, DSQC1031 ...............................................................
332.3.2 Analog add-on device, DSQC1032 ..............................................................
362.3.3 Relay add-on device, DSQC1033 ................................................................
393 Hardware installation
393.1 General installation information ...........................................................................
413.2 Installing digital base devices ..............................................................................
453.3 Installing safety digital base devices .....................................................................
483.4 Installing add-on devices ....................................................................................
533.5 Coil neutralization .............................................................................................
554 Software commissioning
554.1 Information about ABB Scalable I/O devices ...........................................................
574.2 Connecting the EtherNet/IP network .....................................................................
584.3 Configuring Scalable I/O devices using RobotStudio ................................................
694.4 Configuring Scalable I/O devices using the FlexPendant ..........................................
724.5 Configuring safety digital base devices .................................................................
764.6 Firmware upgrade .............................................................................................
79Index
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Table of contents

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Overview of this manual
About this manual
This manual describes the scalable I/O devices and contains instructions for the
configuration.
Note
It is the responsibility of the integrator to provide safety and user guides for the
robot system.
Usage
This manual should be used during installation and configuration of the scalable
I/O devices.
Note
Before any work on or with the robot is performed, the safety information in the
product manual for the controller and manipulator must be read.
Who should read this manual?
This manual is intended for
•Personnel responsible for installations and configurations of industrial network
hardware/software
• Personnel responsible for I/O system configuration
• System integrators
Prerequisites
The reader should have the required knowledge of
• Mechanical installation work
• Electrical installation work
• System parameters and how to configure them
• RobotStudio
References
Document references
Document IDReference
3HAC032104-001Operating manual - RobotStudio
3HAC065036-001Operating manual - OmniCore
3HAC065037-001Operating manual - Integrator's guide OmniCore
3HAC060860-001Product manual - OmniCore C30
3HAC073706-001Product manual - OmniCore C90XT
3HAC073447-001Product manual - OmniCore V250XT
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Overview of this manual

Document IDReference
3HAC065041-001Technical reference manual - System parameters
3HAC065038-001Technical reference manual - RAPID Instructions, Functions
and Data types
3HAC066554-001Application manual - Controller software OmniCore
3HAC065034-001Product specification - OmniCore C line
3HAC074671-001Product specification - OmniCore V line
3HAC066565-001Application manual - EtherNet/IP Scanner/Adapter
Revisions
DescriptionRevision
Released with RobotWare 7.0.A
Released with RobotWare 7.0.1.
• Updated the section Coil neutralization on page 53.
B
Released with RobotWare 7.0.2.
• Updated the section Connecting the EtherNet/IP network on
page 57.
C
Released with RobotWare 7.2.
• Discrete I/O replaced by Scalable I/O in entire manual.
D
Released with RobotWare 7.5.
• Information about safety digital base devices added in sections:
Introduction on page 11,Hardware overview on page 13, "I/O device
descriptions", "Status LED descriptions", "Technical data", Inform-
ation about ABB Scalable I/O devices on page 55 and Configuring
Scalable I/O devices using RobotStudio on page 58.
• New section: "Setting up safety digital base devices".
• Updated the section References on page 7.
• Information about node commissioning for other EtherNet/IP
scanners added in sections Introduction on page 11,Installing di-
gital base devices on page 41, and "Reset button".
• Limitation added in section Information about ABB Scalable I/O
devices on page 55 that COS is not supported for DSQC1042, safety
digital base.
• Section Identifying an I/O device on page 67 updated with informa-
tion that the MS LED also flashes during identification plus that for
DSQC1042 only the PWR (Power) LED flashes.
E
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Overview of this manual
Continued

DescriptionRevision
Released with RobotWare 7.7.
• Content in manual completely restructured.
• New section including information about OmniCore capacity and
examples of device combinations: General system information on
page 13
•Information about dimensions, weight and environmental conditions
added in technical data for all devices in Hardware overview on
page 13.
• New section including information about mounting and required
installation space: General installation information on page 39.
• New section including information about configuration of Scalable
I/O devices: Software commissioning on page 55.
•New section including information about prerequisites, recommen-
ded work process and troubleshooting for safety digital base
devices: Configuring safety digital base devices on page 72.
• Information about status signal names for safety digital devices
added in Information about ABB Scalable I/O devices on page 55.
• Section Installing safety digital base devices on page 45 updated
with information about safe I/O dual channel connection.
F
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Overview of this manual
Continued

Network security
Network security
This product is designed to be connected to and to communicate information and
data via a network interface. It is your sole responsibility to provide, and
continuously ensure, a secure connection between the product and to your network
or any other network (as the case may be).
You shall establish and maintain any appropriate measures (such as, but not limited
to, the installation of firewalls, application of authentication measures, encryption
of data, installation of anti-virus programs, etc) to protect the product, the network,
its system and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information. ABB
Ltd and its entities are not liable for damage and/or loss related to such security
breaches, any unauthorized access, interference, intrusion, leakage and/or theft
of data or information.
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Network security

1 Introduction
General
ABB Scalable I/O is a modular, compact, and scalable I/O system that consists of
a digital base device, or a safety digital base device, which is the minimum
configuration, and add-on devices.
Up to four add-on devices can be controlled by each base device with maintained
performance, and any combination of add-on devices is supported.
Communication
The digital base device communicates over the EtherNet/IP communication protocol
to the robot controller or to other EtherNet/IP scanners. Up to 20 devices in total
can be connected to the robot controller over EtherNet/IP. This includes digital
base devices and other third-party I/O devices.
Node commissioning for other EtherNet/IP scanners
For other EtherNet/IP scanners, node commissioning needs to be done either using
a dhcp server on the scanner network or setting a static IP address in the device
with the help of third-party software. An initial volatile address can be obtained
using the reset button. The TCP/IP Object can then be accessed for the purpose
of this.
Options
When using the standard Plug & Produce interface, no additional RobotWare
options or hardware options are required to connect to the robot controller.
When using the RobotWare options 3024-1 EtherNet/IP Scanner and/or 3024-2
EtherNet/IP Adapter, more configuration possibilities are available.
Device interfaces
The add-on devices have an optical interface and must be attached to a digital
base device. The additional Ethernet port on the base device can be used to daisy
chain any Ethernet based equipment on the same network, for example additional
digital base devices.
Safety
The safety digital base device can be used to control and monitor machine safety
equipment in a system. It uses dual channels, meaning that no undetected single
fault can lead to loss of safety functions.
Note
The safety digital base device functionality is available from RobotWare 7.5.
Mounting
The I/O devices are designed to be mounted vertically on a mounting rail in an
IP20 protected environment with normal air convention. Forced air is needed if the
devices are mounted horizontally.
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1 Introduction

Features
The important features of the ABB Scalable I/O devices are following:
• Easy to install.
•Easy to configure in RobotWare with support of the Plug & Produce interface.
• Compact and scalable.
• Can be mounted inside the controller and/or distributed outside.
• Supports standard DIN-rail mounting.
• Galvanically isolated add-on devices.
• Dual port switch for daisy chaining.
• Fast signal setting with Change of State.
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1 Introduction
Continued

2 Hardware overview
2.1 General system information
ABB Scalable I/O devices
ABB Scalable I/O is a modular, compact, and scalable I/O system that consists of
base devices (digital or safety digital base device) and a number of various add-on
devices (digital, analog and relay add-ons):
TypeDescriptionSpare part no.
DSQC1030Digital base, 16 digital inputs, 16 digital outputs3HAC058663-001
DSQC1031Digital add-on, 16 digital inputs, 16 digital outputs3HAC058664-001
DSQC1032Analog add-on, 4 analog inputs, 4 analog outputs3HAC058665-001
DSQC1033Relay add-on, 8 digital inputs, 8 relay outputs3HAC058666-001
DSQC1042Safety digital base, 12 digital safe inputs, 4 digital safe
outputs
Note
The device is configured with dual channels (= 6 digital
safe inputs, 2 digital safe outputs).
3HAC062908-001
See Base devices on page 18 and Add-on devices on page 30 for detailed
information about the devices.
Additional parts
DescriptionSpare part no.
Connectors digital base/add-on3HAC060919-001
Connectors analog add-on3HAC060925-001
Connectors relay add-on3HAC060926-001
Connectors safety I/O3HAC069538-001
DIN bracket3HAC062073-001
Note
See manufacturer (Phoenix) for recommendation on conductor connections.
Communication
The digital base device communicates over the EtherNet/IP communication protocol
to the robot controller or to other EtherNet/IP scanners. 1Up to 20 devices in total
can be connected to the robot controller over EtherNet/IP, this includes digital base
devices and other third-party I/O devices.
When the digital base device is connected to logic power supply and Ethernet, it
can be detected and configured by the robot controller. The process power supply
powers the inputs, outputs, and the optical interface to the add-on devices.
1For more information about communication to other scanners, see Node commissioning for other EtherNet/IP scanners on
page 11.
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2 Hardware overview
2.1 General system information

OmniCore controller capacity
The OmniCore controller has the capacity to handle the following combinations of
ABB Scalable I/O devices:
Number of add-on
devices per digital base
device
Number of digital base
devices per OmniCore
controller
Digital base devices
420DSQC1030, Digital base device
44DSQC1042, Safety digital base
device
Up to four add-on devices can be controlled by each digital base device with
maintained performance, and any combination of add-on devices is supported.
Examples of device combinations
Digital base device with add-ons
The illustration below shows a combination of a digital base device and connected
add-on devices:
Industrial
network
Digital
Base
DSQC1030
Digital
Add-On
DSQC1031
Analog
Add-On
DSQC1032
Relay
Add-On
DSQC1033
Relay
Add-On
DSQC1033
Controller
Op!cal
link
Op!cal
link
Op!cal
link
Op!cal
link
xx2200000943
Note
Up to four add-on devices can be controlled by each digital base device with
maintained performance, and any combination of add-on devices is supported.
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2 Hardware overview
2.1 General system information
Continued

Safety digital base device with add-ons
The illustration below shows a combination of a safety digital base device and
connected add-on devices:
Industrial
network
Safety
Digital
Base
DSQC1042
Digital
Add-On
DSQC1031
Analog
Add-On
DSQC1032
Relay
Add-On
DSQC1033
Relay
Add-On
DSQC1033
Controller
Op!cal
link
Op!cal
link
Op!cal
link
Op!cal
link
xx2200000944
Note
Up to four add-on devices can be controlled by each safety digital base device
with maintained performance, and any combination of add-on devices is
supported.
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2 Hardware overview
2.1 General system information
Continued

Two digital base devices with add-ons
The illustration below shows a combination of two digital base devices with
connected add-on devices:
Industrial
network
Digital
Base
DSQC1030
Digital
Base
DSQC1030
Digital
Add-On
DSQC1031
Analog
Add-On
DSQC1032
Relay
Add-On
DSQC1033
Relay
Add-On
DSQC1033
Controller
Op!cal
link
Op!cal
link
Op!cal
link
Op!cal
link
EtherNet
xx2200000945
Note
Both digital base devices communicate with their connected add-ons via an
optical interface. Communication between the two digital base devices must,
however, be enabled through an EtherNet cable (daisy chaining).
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2 Hardware overview
2.1 General system information
Continued

Two safety digital base devices with add-ons
The illustration below shows a combination of two safety digital base devices,
where only the first safety digital base device has connected add-on devices.
Industrial
network
Digital
Add-On
DSQC1031
Analog
Add-On
DSQC1032
Relay
Add-On
DSQC1033
Controller
Op!cal
link
Op!cal
link
Op!cal
link
EtherNet
Safety
Digital
Base
DSQC1042
Safety
Digital
Base
DSQC1042
xx2200000946
Note
The first safety digital base device communicates with the connected add-ons
via an optical interface. Communication between the two safety digital base
devices must, however, be enabled through an EtherNet cable (daisy chaining).
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2.1 General system information
Continued

2.2 Base devices
2.2.1 Digital base device, DSQC1030
Description
The DSQC1030 digital base device has 16 digital inputs and 16 digital outputs and
can be combined with up to four additional add-on devices.
xx1600002033
DescriptionConnector
Digital outputs, process powerX1i
Digital inputsX2i
EtherNetX3
Logic powerX4
EtherNetX5
iThe numbers (printings) on the module only show the I/O numbers (digital input/output). It is not
the pin position number for connector X1 or X2 (only I/O number).
Connectors
Right side/descriptionLeft side/descriptionConnectorLocation
4 - PWR2 - PWRX4 Logic powerTop
3 - GND1 - GND
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2 Hardware overview
2.2.1 Digital base device, DSQC1030

Right side/descriptionLeft side/descriptionConnectorLocation
20 - PWR DO10 - PWR DOX1 Digital outputs, pro-
cess poweri
Front
19 - GND DO9 - GND DO
18 - DO098 - DO01
17 - DO107 - DO02
16 - DO116 - DO03
15 - DO125 - DO04
14 - DO134 - DO05
13 - DO143 - DO06
12 - DO152 - DO07
11 - DO161 - DO08
18 - GND DI9 - GND DIX2 Digital inputsi
17 - DI098 - DI01
16 - DI107 - DI02
15 - DI116 - DI03
14 - DI125 - DI04
13 - DI134 - DI05
12 - DI143 - DI06
11 - DI152 - DI07
10 - DI161 - DI08
X3 EtherNet
X5 EtherNetDown
iThe numbers (printings) on the module only show the I/O numbers (digital input/output). It is not
the pin position number for connector X1 or X2 (only I/O number).
Technical data
Dimensions and weight
NoteDataDescription
75x33.3x101Dimension (Length x Width x
Height)
117 gWeight
Environmental conditions
NoteDataDescription
+5…+ 65 °COperating temperature
-40…+70 °CStorage temperature
10… 95% non-
condensing
Permissible relative humidity
IP20Degree of protection
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2 Hardware overview
2.2.1 Digital base device, DSQC1030
Continued

Supply voltage
NoteDataDescription
20.4 – 28.8 VDCVoltage range
100 mA (TBC)Input current, 24V SYS
8 AInput current, 24V Process
<2 A @ 1msPlug-in current
YesSurge protected
YesReverse polarity protected
Digital outputs
NoteDataDescription
500 mARated current
600 mAMax current
1200 mATypical short circuit current
< 100 uALeakage current
24 VDCRated voltage
30 VDCMax voltage
0.5V at 500 mAMax voltage drop
(max switching repetition rate: 10
sec)
1000 mHMax inductive load
10 mFMax capacitive load
1 mm2 Recommended cable area
YesSurge protected
YesThermal protection
0.5 msMax delay time
Digital inputs
NoteDataDescription
-30 - 5 VInput voltage level Lo
15 - 30 VInput voltage level Hi
10 VType switch voltage
<0.5 mAInput current level Lo
typically 4 mA>2 mAInput current level Hi
30 VMax voltage
YesReverse polarity protected
YesSurge protected
0.5 msInternal delay time
Programmable.0 – 65 msFilter time
Default value 5.5 ms
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2 Hardware overview
2.2.1 Digital base device, DSQC1030
Continued