ABB IRBP User manual

ROBOTICS
Product manual
IRBP /D2009

Trace back information:
Workspace 20A version a6
Checked in 2020-03-05
Skribenta version 5.3.033

Product manual
IRBP A
IRBP B
IRBP C
IRBP D
IRBP K
IRBP R
IRBP L
IRC5
Document ID: 3HAC037731-001
Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2010-2020 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
9Overview of this manual ...................................................................................................................
14Product documentation ....................................................................................................................
16How to read the product manual ......................................................................................................
171 Safety
171.1 Safety information .............................................................................................
171.1.1 Limitation of liability .................................................................................
181.1.2 Requirements on personnel ......................................................................
191.2 Safety signals and symbols .................................................................................
191.2.1 Safety signals in the manual ......................................................................
211.2.2 Safety symbols on manipulator labels .........................................................
271.3 Robot stopping functions ....................................................................................
281.4 Installation and commissioning ............................................................................
321.5 Maintenance and repair ......................................................................................
321.5.1 Maintenance and repair ............................................................................
351.5.2 Brake testing ..........................................................................................
361.6 Troubleshooting ................................................................................................
371.7 Decommissioning ..............................................................................................
392 System description
392.1 System overview ...............................................................................................
412.2 IRBP positioner .................................................................................................
412.2.1 IRB Positioner overview ...........................................................................
452.2.2 Station interchange unit MID .....................................................................
472.2.3 Rotary units ...........................................................................................
492.2.4 Support collar .........................................................................................
502.3 Control system .................................................................................................
502.3.1 IRC5 controller .......................................................................................
532.4 Operator panel ..................................................................................................
532.4.1 The FlexPendant .....................................................................................
602.4.2 External control units ...............................................................................
662.5 Safety equipment (options) .................................................................................
662.5.1 Location of safety equipment .....................................................................
682.6 Customer options ..............................................................................................
682.6.1 Optional swivels ......................................................................................
713 Installation and commissioning
713.1 Introduction to installation and commissioning .......................................................
723.2 Installation and set-up ........................................................................................
733.3 Unpacking and handling .....................................................................................
733.3.1 Pre-installation procedure, IRBP ................................................................
753.3.2 Lifting the IRBP .......................................................................................
823.3.3 Forces on foundation ...............................................................................
863.3.4 Recommendations for attachment bolts and screws ......................................
873.3.5 Screw joints ..........................................................................................
903.3.6 The unit is sensitive to ESD .......................................................................
913.4 On-site installation ............................................................................................
913.4.1 Securing the robot stand (optional) .............................................................
933.4.2 Orienting and securing the manipulator .......................................................
1013.4.3 Securing the controller .............................................................................
1023.4.4 Mounting of secondary shield on IRBP-K .....................................................
1043.4.5 Dimensions of the tailstock IRBP L-5000 .....................................................
1053.5 Safety options positioning ...................................................................................
1053.5.1 Safe positioning of the control equipment ....................................................
1093.5.2 Positioning of light barrier .........................................................................
1123.5.3 Positioning of gate switch .........................................................................
Product manual - IRBP /D2009 5
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Table of contents

1133.6 Electrical connections ........................................................................................
1133.6.1 Electrical connectors ...............................................................................
1163.6.2 Electrical assembly IRBP ..........................................................................
1183.6.3 Connections for SC/DC (DM) .....................................................................
1203.6.4 Open and close the pivot frame .................................................................
1223.6.5 Retrofit an interface to the IRC5 controller ...................................................
1283.7 Safety installations ............................................................................................
1283.7.1 Connections safety equipment ...................................................................
1343.7.2 Connection of cable for manipulator signals .................................................
1363.7.3 Connection of cable for safety signals .........................................................
1383.7.4 Drive system ..........................................................................................
1413.7.5 Axis computer ........................................................................................
1423.8 Software installation ..........................................................................................
1423.8.1 Starting the system for the first time ...........................................................
1433.8.2 Upgrading the software ............................................................................
1453.9 Installing fixtures and testing with corresponding workpieces ....................................
1453.9.1 Installing fixtures .....................................................................................
1473.9.2 Removing or changing fixtures ..................................................................
1494 Configuration
1494.1 Positioner Interface IRBP A .................................................................................
1524.2 Positioner Interface IRBP B/D ..............................................................................
1554.3 Positioner Interface IRBP C .................................................................................
1574.4 Positioner Interface IRBP K/R ..............................................................................
1604.5 Positioner Interface IRBP L .................................................................................
1624.6 Operator panel IRBP ..........................................................................................
1644.7 Safety interface SIB V for positioner A/L ................................................................
1674.8 Safety interface SIB V for positioner B/C/D/K/R .......................................................
1695 Maintenance
1695.1 Introduction ......................................................................................................
1705.2 Specification of maintenance intervals ..................................................................
1715.3 Maintenance schedule and expected component life ...............................................
1715.3.1 Maintenance schedule .............................................................................
1725.4 Inspection activities ...........................................................................................
1725.4.1 Inspection, cables ...................................................................................
1775.4.2 Inspection, current collector ......................................................................
1795.4.3 Inspection, gearbox oil leak .......................................................................
1805.5 Cleaning activities .............................................................................................
1805.5.1 Cleaning the IRBP ...................................................................................
1825.6 Lubrication activities ..........................................................................................
1825.6.1 Lubricating the current collector .................................................................
1845.6.2 Oil in gearboxes ......................................................................................
1855.7 Replacement and changing activities ....................................................................
1855.7.1 Replacing SMB battery .............................................................................
1876 Repair
1876.1 General procedures ...........................................................................................
1876.1.1 Introduction ............................................................................................
1886.1.2 Mounting instructions for bearings .............................................................
1906.1.3 Mounting instructions for sealings ..............................................................
1936.1.4 Cut the paint or surface on the robot before replacing parts ............................
1946.2 Frame parts .....................................................................................................
1946.2.1 Replacing frame parts ..............................................................................
2056.2.2 Lifting frame parts ...................................................................................
2146.3 Lower frame and base ........................................................................................
2146.3.1 Replacing stop lugs .................................................................................
6 Product manual - IRBP /D2009
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Table of contents

2176.4 Motors ............................................................................................................
2176.4.1 Replacing motors ....................................................................................
2236.4.2 Checking insulation .................................................................................
2246.5 Rotary units .....................................................................................................
2246.5.1 Replacing rotary unit ................................................................................
2266.6 Support collar ...................................................................................................
2266.6.1 Replacing support collar axis .....................................................................
2286.7 Electrical .........................................................................................................
2286.7.1 Replacing current collector .......................................................................
2306.7.2 Replacing SMB board ..............................................................................
2326.7.3 Station changing indication .......................................................................
2356.8 Controller ........................................................................................................
2356.8.1 Overview of the controller .........................................................................
2366.8.2 Replacing drive module I/O .......................................................................
2396.8.3 Replacing contactor .................................................................................
2436.8.4 Replacing auxiliary contact .......................................................................
2476.8.5 Replacing auxiliary relays for breaker .........................................................
2517 Operation
2517.1 Start up ...........................................................................................................
2517.1.1 Starting production ..................................................................................
2547.1.2 Loading the workpiece .............................................................................
2557.1.3 Stop during loading/unloading ...................................................................
2587.2 Program stop and restart of program ....................................................................
2587.2.1 Program stop .........................................................................................
2617.2.2 Restarting the system ..............................................................................
2627.2.3 Restarting after an emergency stop ............................................................
2637.2.4 Measures in the event of disturbances in the operating sequence ....................
2658 Calibration information
2658.1 When to calibrate .............................................................................................
2668.2 Calibration marks ..............................................................................................
2698.3 Updating revolution counters ...............................................................................
2728.4 Manual setting of the calibration values .................................................................
2738.5 Recalibrating the axes ........................................................................................
2748.6 Calibration of the station interchange unit for positioner IRBP ...................................
2758.7 Multi-arc calibration (not IRBP C) .........................................................................
2758.7.1 Introduction ............................................................................................
2768.7.2 Calibrating the multi-arc system .................................................................
2878.8 Tool and speed data ..........................................................................................
2898.9 Drivers ............................................................................................................
2898.9.1 Identification of load data for positioners IRBP ..............................................
2958.9.2 Safe position ..........................................................................................
2968.9.3 Work positions ........................................................................................
2978.9.4 Process position .....................................................................................
2988.9.5 Service position ......................................................................................
2998.9.6 Define payload for a mechanical unit ..........................................................
3048.9.7 Define base frame ...................................................................................
3059 Decommissioning
3059.1 Environmental information ..................................................................................
30710 Reference information
30710.1 Applicable standards .........................................................................................
30910.2 Unit conversion .................................................................................................
31010.3 Weight specifications .........................................................................................
31110.4 Standard toolkit, IRC5 ........................................................................................
31210.5 Standard tools IRBP ..........................................................................................
Product manual - IRBP /D2009 7
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Table of contents

31310.6 Circuit diagrams ................................................................................................
31511 Lifting instructions
32912 Spare parts
32912.1 Spare part lists and illustrations ...........................................................................
331Index
8 Product manual - IRBP /D2009
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Table of contents

Overview of this manual
About this manual
This manual contains instructions for:
• mechanical and electrical installation of the manipulator system
• maintenance of the manipulator system
• mechanical and electrical repair of the manipulator system.
It also contains reference information for all procedures described in the manual.
Usage
This manual should be used during:
• installation, from lifting the manipulator to its work site and securing it to the
foundation, to making it ready for operation
• maintenance work
• operation
• repair work and calibration.
Who should read this manual?
This manual is intended for:
• installation personnel
• maintenance personnel
• repair personnel.
Prerequisites
A maintenance/repair/installation technician working with an ABB manipulator
must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Product manual scope
The manual covers covers all variants and designs of the IRBP. Some variants
and designs may have been removed from the business offer and are no longer
available for purchase.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Safety information that must be read through before performing any
installation or service work on the manipulator. Contains general safety
aspects as well as more specific information on how to avoid personal
injuries and damage to the product.
Safety
Useful information when performing installation.System description
Required information about lifting and installation of the manipulator.Installation and
commissioning
Continues on next page
Product manual - IRBP /D2009 9
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Overview of this manual

ContentsChapter
Step-by-step procedures that describe how to perform the maintenance
of manipulator. Based on a maintenance schedule that may be used
to plan periodical maintenance.
Maintenance
Step-by-step procedures that describe how to perform repair activities
of the manipulator. Based on available spare parts.
Repair
Step-by-step procedures for starting and stopping programs.Operation
Procedures that do not require specific calibration equipment. General
information about calibration.
Calibration informa-
tion
Environmental information about the manipulator and its components.Decommissioning
Useful information when performing installation, maintenance or repair
work. Includes lists of necessary tools, additional documents, safety
standards etc.
Reference informa-
tion
References
Document IDReference
3HAC038416-001Product manual, spare parts - IRBP /D2009
3HAC038208-001Product specification - IRBP /D2009
Circuit diagrams on
page 313
Circuit diagrams - IRBP D/2009
3HAC031045-001Safety manual for robot - Manipulator and IRC5 or OmniCore
controller i
3HAC021313-001Product manual - IRC5
IRC5 with main computer DSQC 639.
3HAC047136-001Product manual - IRC5
IRC5 with main computer DSQC1000.
3HAC050941-001Operating manual - IRC5 with FlexPendant
3HAC16578-1Operating manual - Calibration Pendulum
3HAC051016-001Application manual - Additional axes and stand alone controller
3HAC042927-001Technical reference manual - Lubrication in gearboxes
3HAC050948-001Technical reference manual - System parameters
3HAC032104-001Operating manual - RobotStudio
iThis manual contains all safety instructions from the product manuals for the manipulators and the
controllers.
Revisions
DescriptionRevision
First edition-
The following new sections added:
•Securing the manipulator IRBP L using fixture laser on page 94
•Example of fixture laser aligning on page 95
A
Continues on next page
10 Product manual - IRBP /D2009
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Overview of this manual
Continued

DescriptionRevision
This revision includes the following additions and/or changes:
• Added Define base frame on page 304.
•Forces on foundation added for IRBP 5000L, see Forces on foundation
on page 82.
• Updated information about load identification, see Identification of
load data for positioners IRBP on page 289, and Define payload for a
mechanical unit on page 299.
• Updated information about signal names, see Configuration on
page 149.
B
This revision includes the following additions and/or changes:
• Specified type of the lubricating oil and corrected its article number,
see Current collector on page 182 and Required equipment on page 182.
• Some general tightening torques have been changed/added, see up-
dated values in Screw joints on page 87.
• Information about the earth connector added.
• Added information about batteries.
• Added Example of adjusting the bearing units for IRBP L on page 96.
C
This revision includes the following additions and/or changes:
• Information about the type and amount of oil has been removed from
the manual and can now be found in the Technical reference manu-
al - Lubrication in gearboxes, see References on page 10.
•Added information about the amount of grease for the current collector,
see Lubricating the current collector on page 182.
• Corrected forces in Forces on foundation on page 82.
• Added note about other variants in Orienting and securing the manip-
ulator on page 93.
• A new SMB unit and battery is introduced, with longer battery lifetime.
D
This revision includes the following additions and/or changes:
• Instruction for replacement of SMB board added, see Replacing SMB
board on page 230.
•Service Information System, SIS, is not available for IRBP positioners.
E
This revision includes the following additions and/or changes:
• Article number changed for grease in Lubricating current collector,
see Required equipment on page 182.
• Added information for tool and speed data, see Tool and speed data
on page 287.
• Minor corrections.
F
This revision includes the following additions and/or changes:
• The calibration procedure for the interchange unit is updated, see
Calibration of the station interchange unit for positioner IRBP on
page 274.
• Added that lifting eyes (standard as well as with swivel) no longer is
delivered with the IRBP. Information updated throughout the manual.
• Updated the software installation chapter, see Software installation
on page 142.
•CAUTION added warning that motors valid from serial number SEROP
POF-110001- & CNAUS POF-510001-, not are compatible with motors
valid up to serial numbers SEROP -POF-110000 & CNAUS -POF-
510000.
• Minor corrections.
• Changed designations for IRBP R. 250 to 300, 500 to 600 and 750 to
1000.
G
Continues on next page
Product manual - IRBP /D2009 11
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Overview of this manual
Continued

DescriptionRevision
This revision includes the following additions and/or changes:
• Updated lifting figures.
• Changed designations for IRBPs in Forces and Lifting frame parts (D,
K, L, C, R.250 to 300, 500 to 600 and 750 to 1000).
• Note regarding recess on motor flange and plain washer for mounting
of insulating washer added to Replacing motors on page 217.
H
Published in release R16.2. This revision includes the following additions
and/or changes:
• Added safety section for emergency release of the robot arm.
• Added two additional torque wrenches in standard toolkit.
J
Published in release R17.1. This revision includes the following additions
and/or changes:
• The Operating manual - IRBP/D2009 (3HAC038435-001) is phased
out and replaced by this manual. The section Operation is therefore
added to this manual.
• Updated example of equipment, see Example of fixture laser aligning
on page 95.
• Minor corrections.
• Added explanation of force.
K
Published in release R17.2. This revision includes the following additions
and/or changes:
•Added section Retrofit an interface to the IRC5 controller on page 122.
• Caution about removing metal residues added in sections about SMB
boards.
• Updated list of applicable standards.
•Added information regarding removal/refitting of plates and protection
plugs for access to lifting eye holes on the IRBP R frame.
L
Published in release R18.1. This revision includes the following additions
and/or changes:
• Added section, Cut the paint or surface on the robot before replacing
parts.
• Safety restructured.
• Information about myABB Business Portal added.
M
Published in release R18.2. This revision includes the following additions
and/or changes:
• Updated calibration procedure for base frame, see Calibrating the
multi-arc system on page 276.
• Added dimensional drawing of tailstock, see Dimensions of the tail-
stock.
• Information about my ABB business portal added, see Type and
amount of oil in gearboxes on page 184.
• Corrected lifting weights for IRBP B, see Lifting the IRBP on page 75
N
Published in release R18.2. This revision includes the following additions
and/or changes:
• Updated references.
P
Published in release 19B. The following updates are made in this revision:
• New touch up color Graphite White available. See Cut the paint or
surface on the robot before replacing parts on page 193.
• Added description of connection flange on the IRBPs. See Electrical
assembly IRBP on page 116.
• Added information regarding problems with vibration during loading
if not in calibration position. See Loading the workpiece on page 254.
• Updated the gearbox denominations to MTD (was MTC).
Q
Continues on next page
12 Product manual - IRBP /D2009
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Overview of this manual
Continued

DescriptionRevision
Published in release 19C. The following updates are made in this revision:
• Added information regarding jumper cables for the operator panel,
see External control units on page 60.
R
Published in release 19D. The following updates are made in this revision:
• Added information about load data identification for IRBP C, see
Identification of load data for positioners IRBP on page 289.
S
Published in release 20A. The following updates are made in this revision:
•Clarified information about pre-reset button in complete chapter Oper-
ation on page 251.
• Clarified and added information in mounting instructions for rotating
sealings, see Mounting instructions for sealings on page 190.
T
Product manual - IRBP /D2009 13
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Overview of this manual
Continued

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
14 Product manual - IRBP /D2009
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
Product manual - IRBP /D2009 15
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
Product documentation
Continued

How to read the product manual
Reading the procedures
The procedures contain references to figures, tools, material, and so on. The
references are read as described below.
References to figures
The procedures often include references to components or attachment points
located on the manipulator/controller. The components or attachment points are
marked with italic text in the procedures and completed with a reference to the
figure where the current component or attachment point is shown.
The denomination in the procedure for the component or attachment point
corresponds to the denomination in the referenced figure.
The table below shows an example of a reference to a figure from a step in a
procedure.
Note/IllustrationAction
Shown in the figure Location of
gearbox on page xx.
Remove the rear attachment screws, gearbox.8.
References to required equipment
The procedures often include references to equipment (spare parts, tools, etc.)
required for the different actions in the procedure. The equipment is marked with
italic text in the procedures and completed with a reference to the section where
the equipment is listed with further information, that is article number and
dimensions.
The designation in the procedure for the component or attachment point
corresponds to the designation in the referenced list.
The table below shows an example of a reference to a list of required equipment
from a step in a procedure.
Note/IllustrationAction
Art. no. is specified in Required
equipment on page xx.
Fit a new sealing, axis 2 to the gearbox.3.
Safety information
The manual includes a separate safety chapter that must be read through before
proceeding with any service or installation procedures. All procedures also include
specific safety information when dangerous steps are to be performed.
Read more in the chapter Safety on page 17.
Illustrations
The robot is illustrated with general figures that does not take painting or protection
type in consideration.
Likewise, certain work methods or general information that is valid for several robot
models, can be illustrated with illustrations that show a different robot model than
the one that is described in the current manual.
16 Product manual - IRBP /D2009
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
How to read the product manual

1 Safety
1.1 Safety information
1.1.1 Limitation of liability
Limitation of liability
Any information given in this manual regarding safety must not be construed as a
warranty by ABB that the industrial robot will not cause injury or damage even if
all safety instructions are complied with.
The information does not cover how to design, install and operate a robot system,
nor does it cover all peripheral equipment that can influence the safety of the robot
system.
In particular, liability cannot be accepted if injury or damage has been caused for
any of the following reasons:
• Use of the robot in other ways than intended.
• Incorrect operation or maintenance.
• Operation of the robot when the safety devices are defective, not in their
intended location or in any other way not working.
• When instructions for operation and maintenance are not followed.
• Non-authorized design modifications of the robot.
• Repairs on the robot and its spare parts carried out by in-experienced or
non-qualified personnel.
• Foreign objects.
• Force majeure.
Spare parts and equipment
ABB supplies original spare parts and equipment which have been tested and
approved. The installation and/or use of non-original spare parts and equipment
can negatively affect the safety, function, performance, and structural properties
of the robot. ABB is not liable for damages caused by the use of non-original spare
parts and equipment.
Product manual - IRBP /D2009 17
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
1 Safety
1.1.1 Limitation of liability

1.1.2 Requirements on personnel
General
Only personnel with appropriate training are allowed to install, maintain, service,
repair, and use the robot. This includes electrical, mechanical, hydraulics,
pneumatics, and other hazards identified in the risk assessment.
Persons who are under the influence of alcohol, drugs or any other intoxicating
substances are not allowed to install, maintain, service, repair, or use the robot.
The plant liable must make sure that the personnel is trained on the robot, and on
responding to emergency or abnormal situations.
Personal protective equipment
Use personal protective equipment, as stated in the product manual.
18 Product manual - IRBP /D2009
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
1 Safety
1.1.2 Requirements on personnel

1.2 Safety signals and symbols
1.2.1 Safety signals in the manual
Introduction to safety signals
This section specifies all safety signals used in the user manuals. Each signal
consists of:
• A caption specifying the hazard level (DANGER, WARNING, or CAUTION)
and the type of hazard.
• Instruction about how to reduce the hazard to an acceptable level.
• A brief description of remaining hazards, if not adequately reduced.
Hazard levels
The table below defines the captions specifying the hazard levels used throughout
this manual.
For more information, see standard ISO 13849.
SignificanceDesignationSymbol
Signal word used to indicate an imminently hazard-
ous situation which, if not avoided, will result in ser-
ious injury.
DANGER
Signal word used to indicate a potentially hazardous
situation which, if not avoided, could result in serious
injury.
WARNING
Signal word used to indicate a potentially hazardous
situation related to electrical hazards which, if not
avoided, could result in serious injury.
ELECTRICAL
SHOCK
Signal word used to indicate a potentially hazardous
situation which, if not avoided, could result in slight
injury.
CAUTION
Signal word used to indicate a potentially hazardous
situation which, if not avoided, could result in severe
damage to the product.
ELECTROSTATIC
DISCHARGE (ESD)
Signal word used to indicate important facts and
conditions.
NOTE
Continues on next page
Product manual - IRBP /D2009 19
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
1 Safety
1.2.1 Safety signals in the manual

SignificanceDesignationSymbol
Signal word used to indicate where to find additional
information or how to do an operation in an easier
way.
TIP
20 Product manual - IRBP /D2009
3HAC037731-001 Revision: T
© Copyright 2010-2020 ABB. All rights reserved.
1 Safety
1.2.1 Safety signals in the manual
Continued