ABSCO SHEDS 230813BK-PTX User manual

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 1
Australian Made
+
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STEP BY STEP ASSEMBLY VIDEOS • PARTS CHECKLISTS • FAQ • 7 DAY
CUSTOMER SERVICE • WARRANTY INFORMATION • COUNCIL FORMS
AU: 1800 029 701
N Z: 0800 466 444
[email protected]
www.abscosheds.com.au
[phone] [email protected]
www.abscogardensheds.com
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When laying a concrete slab for your shed, it is
best practise to have a rebated edge to prevent
water ingress.
Rebated section is 1” high and inset 3” on all sides
from the overall slab base dimensions
Overall slab base
dimensions for this
model are as shown
above.
Illustration not to
scale.
1”
3”
RAISED FLOOR
INSIDE SHED
4”
3”
WALLS SIT
ON THIS LEVEL
4”
34.6”
92.5”

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 2
Australian Made
2 people Approx. 7 hours
7
5/16” Hex driver bit
Hammer drill Shifter
metal & masonry drill bits
to suit anchor fasteners
Pop riveter
SUPPLIED
TinsnipsCordless drill
GENERAL INSTRUCTIONS
• Before commencing any assembly, read
through these instructions in detail to gain
a thorough understanding of assembly
methods and associated details.
• Unpack the carton and carefully identify
and check off all the parts against the
parts described and illustrated on
"COMPONENTS PACKING LIST" pages.
SITE PREPARATION
• The site for the shed must be level. An
uneven surface may result in misalignment
of parts.
• The shed shall be erected on top of a
reinforced concrete slab and anchored
down appropriately illustrated on “FINAL
CONSTRUCTION” page.
SAFETY NOTES
• Some parts may have sharp edges. It is
advisable to wear gloves when handling these
items and safety glasses if drilling holes.
Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• Ensure that the shed is securely anchored
to a solid foundation immediately after
construction is completed.
• It is highly recommended to erect the shed
with two or more people.
• Do not sit, stand or walk on the roof of your
shed.
NUMBER OF HOURS REQUIRED
ASSEMBLY DIFFICULTY
NUMBER OF PEOPLE REQUIRED
Basic Complex
TOOLS REQUIRED
RECOMMENDED
Personal protective
equipment for tools
Hand
Protection
Enclosed
Shoes
Raised work surface. EG
Sawhorses and timbers
Heavy and/or bulky. Multi-
person lift or mechanical aid.
1/4” drill bit

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 3
Australian Made
COMPONENT PACKING LIST
Check off all components.
QTY DESCRIPTION PART # CHK
1STEEL SHEET
51.6” x 30.4” 43N
2STEEL SHEET
51.6” x 30.4” 43O
2STEEL SHEET
46.4” x 12.9” 39D
1
STEEL SHEET
49” TO MIDPOINT
x 30.4”
X3L
1STEEL SHEET
31.7” x 30.4” 43I
QTY DESCRIPTION PART # CHK
1STEEL SHEET
44.5” x 30.4”
DOOR
H
1STEEL SHEET
44.5” x 30.4”
DOOR
I
1STEEL SHEET
31.7” x 30.4” 43M
1
STEEL SHEET
49” TO MIDPOINT
x 30.4”
X3R
1STEEL SHEET
805 x 30.4” 43P
MIDPOINT MIDPOINT
FITTINGS PACK
QTY DESCRIPTION PART # CHK QTY DESCRIPTION PART # CHK
6CHANNEL
JOINER CSJ 1
SBS43E POP
RIVET
FAST009 x 50
PACK
12
2DOOR
PLATE 12A 1 LATCH & STAPLE
FAST
052
7BUTT HINGE
6 HOLE
FAST
012A 1HAND POP
RIVETER
RIVET
GUN
1
DOUBLE DOOR
FITTINGS PACK
CONTENTS SHOWN IN GREY
PSTK
DBL 1
SELF TAPPING
SCREW 8G
PACK QTY 220
FAST
001
11/8”
DRILL BIT DRILL 3 PADBOLT FAST
006
83/16” ROUND HD
BOLTS
FAST
002 2PADBOLT
HASP
FAST
007
83/16”
NYLOCK NUTS
FAST
003 1PHILLIPS HD
DRIVER BIT
FAST
038
Nominal sheet widths are shown
+/- 0.08” is within tolerance

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 4
Australian Made
QTY DESCRIPTION PART # CHK
4CHANNEL
30.4” 58C
2CHANNEL
30.4” 81J
2CHANNEL
30.9” 61B
1
CHANNEL
44.3”
SPLICED
81DL
1
CHANNEL
44.3”
SPLICED
54PL
2
CHANNEL
43.8”
SPLICED
54RL
1
CHANNEL
44.4”
SPLICED
54SL
1
CHANNEL
44.4”
SPLICED
54TL
2JAMB
46.4” 89R
1JAMB
61.7” 90A
2JAMB
48.6” 91G
2LIP
30.7” 88M
QTY DESCRIPTION PART # CHK
1CHANNEL
61.7” 79A
2CHANNEL
44.4” 58U
1CHANNEL
44.4” 58X
1
CHANNEL
44.3”
SPLICED
81DR
1
CHANNEL
44.3”
SPLICED
54PR
2
CHANNEL
43.8”
SPLICED
54RR
1
CHANNEL
44.4”
SPLICED
54SR
1
CHANNEL
44.4”
SPLICED
54TR
1JAMB
44.4” 89T
2JAMB
44” 91A
2LIP
31.7” 88N
COMPONENT PACKING LIST
Check off all components.

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 5
Australian Made
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 1/8” drill bit.
1/8” pop rivet
3/16” nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 6
Australian Made
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 1/8” drill
bit in CSJ to match the holes
in channel. Drilling of screws
on the joined channels is being
done after sheets are locked on
the spliced channels.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
25/32” 19/32”
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 7
Australian Made
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 12x channel sections using 6x channel joiners (Part CSJ)
88.9”
88.7”
87.7”

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 8
Australian Made
OVERVIEW OF WALL AND ROOF COMPONENTS

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 9
Australian Made
REAR PANEL ASSEMBLY
1x required

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 10
Australian Made
ROOF PANEL ASSEMBLY
1x required

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 11
Australian Made
SIDE PANEL ASSEMBLY
2x required
1x required
1x Right side panel1x Left side panel
1. Drill hole in 88M Lip as indicated in Detail C.
2. Fit 88M to 61B Channel once 61B Channel
has been fitted to X3L/R Sheet.
FRONT PANEL ASSEMBLY
The FAST001 screws illustrated in this process locate the 54R channels onto the sheets in an important position
which will determince correct alignment of the doors and lid.
It is important that these are installed before proceeding further.

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 12
Australian Made
FRONT PANEL ASSEMBLY
1x required
1. Ensure that 54R channels are secured to 39D sheets.
2. Place the 89R jambs into position by nesting end
notches around the high edges of 54R channels.
3. Align top & bottom holes with corresponding holes
in 54R channeland fit FAST001 screws.
4. Squeeze 89R against rib in 39D sheets to align 89R
as straight as possible (check edge of jamb and
edge of rib.)
5. Pre-drill holes in 39D sheet using
holes in 89R jamb as guide.
6. Install FAST001 screws.
9. Place short side of 79A channel in
front of short side of 54R Channel.
10. Install FAST001 screws.
7. Place the 90A jamb into position by
nesting end notches around the
edges of the 89R jambs.
8. Install FAST001 screws.

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 13
Australian Made
DOOR PANEL ASSEMBLY 1. Tuck the 3/4” face of the 91A jamb into the bottom 58C channel.
2. Install 2x FAST001 screw to each 91A jamb from back.
3. Install remaining FAST001 screws from front as illustrated.
4. Remove initial FAST001 screws and install from front as illustrated.
5. Remove initial FAST001 screws and install from front as illustrated.
LEFT DOOR PANEL
1x required
RIGHT DOOR PANEL
1x required

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 14
Australian Made
DOOR PANEL ASSEMBLY
LEFT DOOR PANEL RIGHT DOOR PANEL

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 15
Australian Made
PANEL CONSTRUCTION
1x required

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 16
Australian Made
PANEL CONSTRUCTION
FINAL CONSTRUCTION
1. Holes for FAST007 are not pre-punched
& will require drilling.

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 17
Australian Made
FINAL CONSTRUCTION
92.5” SLAB
34.6”
SLAB
28.7”
REBATE
=
=
86” REBATE
81.5” ANCHORS
1. Prior to anchoring, the Lid panel can be
maneuvered to align with the front panel.
2. Look for a neat fit with respect to the lid
panel fitting over side panels.
3. Look for a neat alignment that aligns the
Door panels relative to one another as
square as possible.
26.9”
ANCHORS

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 230813BK-PTX
7.4‘ W x 2.5‘ D x 3.9‘ H, 4.3‘ H
Model: 230813BK-PTX 11/7/23 1.1 18
Australian Made
1 | P a g e
EXPORT PRODUCT WARRANTY
AGAINST DEFECTS
Congratulations on your purchase of an ABSCO SHED
ABSCO SHEDS, including garden sheds, garden beds, aviaries, storage units, garages,
awnings and carports are made using high quality Australian made steel.
We are pleased to advise we warrant that the steel coating will not rust, crack, flake peel or
blister for 12 years from date of purchase.
This warranty does not apply to surface deterioration of panels caused by ‘Swarf” (Tiny
particles of steel debris left from cutting, grinding or drilling operations) that has not been
removed after building construction, or as a result of contact with damp soil, chemicals,
fertilisers or other corrosive substances.
This warranty covers any Absco product used for normal domestic use and installed in
accordance with the installation instructions.
This warranty does NOT cover Damage caused by storms, wind, rain, snow or poor
foundations.
This warranty does NOT cover ABSCO products installed in severe coastal, industrial or
other highly corrosive environments. The warranty does not cover fasteners (screws, nuts,
bolts, rivets, hasps or sliding padbolts).
The warranty is limited to replacement and delivery of components and does not include any
labour or installation costs. The benefits given by the warranty are in addition to your other
rights and remedies under a law in relation to the goods or services to which the warranty
relates.
In the unlikely event a warranty claim is made, it must be supported by photographic
evidence and details of the defect, including component part numbers, together with proof
of purchase documentation (or on-line registration of purchase) and forwarded to the
address below. Upon receipt of the warranty claim, the Customer Service Manager will
contact you within three business days to advise you of the assessmentoutcome of the
claim, which may include your expenses incurred in making the claim.
THE CUSTOMER SERVICE MANAGER, ABSCO SHEDS, PO BOX 119 ACACIA RIDGE QLD AUSTRALIA 4110
PHONE: [phone] EMAIL: wa[email protected]m.au
Issued 16 July 2019
[phone]