Adkins STUDIO EZ AUTO CLAM Service manual

HEAT PRESS TECHNOLOGY
All products within the ADKINS range are labelled with CE marking and are manufactured and tested to comply with EC safety regulations.
STUDIO 'EZ'-AUTO CLAM
©2018 A. Adkins & Sons Ltd. All rights reserved. E&OE. V1.0.
All products within the ADKINS range are labelled with CE marking and are manufactured and tested to comply with EC safety regulations.
©2019 A. Adkins & Sons Ltd. All rights reserved. E&OE. V1.0.
Operators Handbook
Rev B - 24/01/19Rev B - 24/01/19

Preface
Dear User
Welcome to the growing group of Studio 'EZ'-Auto Clam press users.
The product you have purchased has been carefully designed and
manufactured to ensure that you, the user, will gain the maximum
benefit.
All A. Adkins & Sons Limited products are specifically designed to
ensure ease of use with particular attention to safety requirements.
Should you discover any fault or damage upon receipt of this product,
you should immediately contact your local supplier.

Contents
1. Introduction Studio 'EZ'-Auto Clam 1
1.1
Specifications of the Studio 'EZ'-Auto Clam 1
1.2 Safety 2
2. Installation 4
2.1 Transport instructions 4
2.2 Installing the machine 4
2.3 Electrical requirements 4
2.4 Adjusting the pressure 5
3. How to operate the Studio 'EZ'-Auto
Clam 6
3.1
Starting with the Studio 'EZ'-Auto Cla
m
6
3.2 Working with heat transfer materials 6
3.3 Pressing pad assembly 7
3.4 Shutting down the machine 7
3.5 Auto shut down feature 7
4. Maintenance of the Machine 8
4.1 Daily maintenance 8
4.2 Periodic maintenance 8
4.3 Cleaning 8
5. Machine Drawings & Diagrams 9
5.1 General Layout 10
5.2 Control Unit operation 11
5.3 Exploded diagram and parts list 12
5.4 Machine electrical schematic 13
6. Design Change 14
7. Guarantee (Limited Warranty) 15
Declaration of Conformity 16

Page 1
1. Introduction Studio 'EZ' - Auto
Clam
1.1 Specifications of the Studio 'EZ'-Auto Clam
The Studio 'EZ'-Auto Clam is a manually operated heat press for
transfer printing and material fusing but with an electro-magnetic
opening system. It is ideal for medium volume production.
The work area is 40 x 50 cm (15.75 x 19.7 in).
Specifications
Power consumption 1.8 kW
Power supply 230 Volts AC
Max. Working temperature 225oC (437oF)
Display Timer Range 0 - 480 sec
Machine height open 90 cm (35.5 in)
Machine height closed 45 cm (17.7 in)
Machine width 52 cm (20.5 in)
Machine depth 69 cm (27 in)
N
et weigh
t
Weight export packed
Size export packed
55 Kg (122 lbs)
60 Kg (132.3 lbs)
57(H) x 88(W) x 54(D) cm
(22.5(H) x 34.6(W) x 21(D) in)
Press pad dimensions 40 x 50 cm (15.75 x 19.7 in)
Fuse 13A (3 pin plug only)

Page 2
1.2 Safety Tips
 Our customer service department has its own service
engineers and, if required, maintenance is available.
 The Studio 'EZ'-Auto Clam meets the European Legislation
standard. Under normal conditions accidents are rare.
However listed below are some practical points to ensure your
safety.
 This press will automatically open when the transfer
cycle is complete. Make sure there is sufficient space
around the machine for the heat plate to rise from the
table, without interference. Only persons fully trained
should operate this machine.
 Always switch off the current (and pull plug out of the
socket) when undertaking maintenance work or when
cleaning the machine.
 Ensure that there is sufficient space around the machine.
Cables and connections must not get jammed. Although
the heat radiation of the press is low, there should be
enough space for cooling down.
 Avoid contact with the heat plate.
 DO NOT REMOVE THE INSTRUMENT COVER
UNLESS QUALIFIED TO DO SO - touching internal parts
is dangerous and may cause shock hazard. All electrical
connections inside covers are live. Never operate Press with
any covers and/or guards removed.
 PROTECT THE MAINS CABLE - damage to the mains
cable may cause fire or shock hazard. When unplugging, hold
by the plug only and remove carefully. Take care that the
mains cable does not come into contact with the heat plate (or
moving parts of the mechanism) during operation of the
machine.
 OPERATING AMBIENT TEMPERATURE RANGE - the
operating ambient temperature range is 0oC - 35oC, (32oF -
104oF) and humidity of 20% - 80%.
 MACHINE FUSES - Studio 'EZ'-Auto Clam 13 Amps (3
pin plug only).
 WARNING - THIS APPARATUS MUST BE EARTHED
(GROUNDED)
 CAUTION
This machine gets hot whilst operating. Take care not to touch
any surfaces that are labelled “Caution this plate is HOT”.

Page 3
Safety Tips (cont.)
 MACHINE OPERATION
Only persons trained to do so should operate this machine.
This is very important because the machine, when set, will
open automatically after the transfer cycle is complete. There
must be sufficient space for the heat plate to rise from the table
without interference.

Page 4
2. Installation
2.1 Transport instructions
The machine comes to you either shrink-wrapped or in a box. If you
have to transport the machine at any time it is recommended that you
use a similar box and packing method. Please let the machine cool
down and lower the handle to the locked position.
2.2 Installing the machine
2.2.1 Remove all packaging from the heat press.
2.2.2 Check to ensure that no damage has been caused to the
machine during transit.
2.2.3 Place the machine on a sturdy horizontal surface that is within
easy reach of the operator that will allow space for the handle
to move up to the loading position. Ensure that no items
vulnerable to heat radiation are too close to the machine.
2.2.4 Remove the transit screw that secures the handle in the down
position. The screw is located in the centre of the plate, above
the magnet.
2.3 Electrical requirements
The Studio 'EZ'-Auto Clam should be connected to the mains supply,
(nominally 230VAC for the European Market) by the mains cable
provided and a suitable plug.
The press is designed for 230VAC 50/60 hertz and requires exclusive
use of a power outlet rated for at least 15 amps for Studio 'EZ'-Auto
Clam.
Ensure that the supply rating on the machine specification plate
corresponds with your local supply and that the correct plug is fitted.
MAINS LEAD
The wires in this mains lead are coloured in accordance with the
following code:
Green and Yellow: EARTH
Blue: NEUTRAL
Brown: LIVE

Page 5
Electrical requirements (cont.)
As the colours of the wires in the mains lead of this apparatus may not
correspond with the coloured markings identifying the terminals in your
plug, proceed as follows:-
1. The wire coloured green and yellow must be connected to the
terminal in the plug that is marked by the letter E, or by the
safety earth symbol coloured green, or green and yellow.
2. The wire coloured blue must be connected to the terminal,
which is marked with the letter N, or coloured black.
3. The wire coloured brown must be connected to the terminal,
which is marked with the letter L, or coloured red.
NOTE:
Replacement of the mains cable must be done by a competent service
engineer.
HEATING ELEMENT
The heating element fitted to the Studio 'EZ'-Auto Clam is rated at
1.8 kW.
Never connect to any outlet or power supply having a different
voltage/frequency from that on the machine data plate.
2.4 Adjusting the pressure
This press is fitted with a pressure-adjusting unit, which enables the
heat plate assembly to be raised or lowered by use of a pressure
adjustment knob located on the top of the heat plate:
a) To increase pressure or to use thinner materials turn knob
clockwise.
b) To decrease pressure or to raise the heat plate assembly to
enable thicker materials to be used, turn the adjustment knob
anticlockwise.
NOTE
DO NOT adjust the pressure when the machine is clamped shut.
CAUTION
This machine is designed to be used with a light to medium
clamping pressure. If the pressure of the machine is adjusted too
high this may cause damage to the machine and invalidate your
warranty. Other machines are available for high-pressure
applications. Please ask your supplier for details

Page 6
3. How to Operate the Studio
'EZ'-Auto Clam
3.1 Starting with the Studio 'EZ'-Auto Clam
3.1.1 Plug into your supply outlet and switch supply on.
N.B. Please ensure the mains plug is easily accessible to the
operator so that in the event of a fault the machine can be
unplugged.
3.1.2 Turn on the Studio 'EZ'-Auto Clam; the on/off switch is on
the side of the machine. Set the machine controls as necessary.
See instructions for adjusting the pressure, Section 2.4, and
also Operation of Control Unit Page 11. Press red on/off
button to activate and heat the Heat Plate.
3.2 Working with Heat Transfer Materials
Always ascertain from the supplier of material and transfer
paper, that the material to be used is suitable for, and has been
prepared for transfer printing.
3.2.1 Close the press to check the amount of closing pressure the
machine has been set at. If more or less pressure is required
then open the machine and turn the pressure-adjusting knob
located on top of the heat plate. For further instructions see
“pressure adjustment”.
3.2.2 Ensure that the heat controller is set to the correct setting for
the material being used. Before using the machine, preheat the
base pad of the machine by closing and re-opening the press a
number of times.
After pre-heating, ensure that the machine is in the fully open
position.
3.2.3 Place the article to be transferred onto the pressing pad and
locate the transfer paper/substrate on top in the position
required. Take care not to touch the heat plate to avoid the
risk of a burn.

Page 7
Working with Heat Transfer Materials (cont.)
3.2.4 Set the time required for the material being used. Close the
press by lowering the handle and the pressing cycle is
automatically activated. A buzzer will sound when the set time
has elapsed and the heat plate will rise automatically from the
locked position. Make sure all operations can be completed
without interference.
3.2.5 Unload the garment from the table of the machine taking care
not to touch the heat plate, to avoid the risk of a burn.
3.3 Pressing Pad Assembly
The pressing pad normally supplied with this machine is silicone
rubber. The pressing pad must be maintained in good condition at all
times and replaced when showing signs of wear. A worn pressing pad
will always affect the quality of printing/fusing. Do not insert items
into the machine, which would tend to cut the pressing pad, i.e. buttons,
pins, press-studs or zips.
Never allow the hot heat plate to rest on the pressing pad when the
press is not being used as the pad may be damaged.
IMPORTANT NOTE:
The pressing pad supplied with the machine is of the correct thickness.
Using a thicker pad may invalidate your warranty.
3.4 Shutting Down the Machine
To shut down the machine, turn off the on/off switch at the side of the
machine. The handle should be in the up position.
3.5 Auto Shut Down Feature
After a period of approximately 45 minutes of inactivity, the press
will power down (symbolised by the word ‘OFF’ on the controller
display). To restart the heating process the ‘OK’ button on the controller
should be pressed 4 times; the user is then required to wait until the set
temperature is achieved (notified by a bleeping sound) before the press
cycle can recommence.
N.B. This is a safety feature for the benefit of the user and cannot be
disabled; it does not indicate a fault or any mechanical failure
of the press.

Page 8
4. Maintenance of the Machine
4.1 Daily Maintenance
For good press results it is important to keep the press surfaces clean.
Wipe the surface of the heat plate with a dry cloth before use when the
plate is cold.
4.2 Periodic Maintenance
Put a few drops of oil onto the various pivot pins and the pressure
adjusting screw every three months.
4.3 Cleaning
Clean the outside of the machine frequently with a clean, moist cloth.
This may conveniently be carried out before starting when the machine
is cool. First unplug the machine!

Page 9
5. Machine Drawings and
Diagrams
On the following pages are the schematic diagrams for the Studio
'EZ'-Auto Clam.
5.1 General Layout………………………………...… Page 10
5.2 Control Unit Operation……………………...… Page 11
5.3 Exploded diagram and parts list………….… Page 12
5.4 Machine Electrical Schematic……………...… Page 13

MACHINE
OPERATING
HANDLE
TIME AND TEMPERATURE
CONTROLLER
PRESSURE
ADJUSTING
KNOB
TABLE AND PAD
HEAT PLATE
5.1 General Layout
Page 10

5.2 Operation Of Control Unit, Setting Time and Temperature
(The head must always be in the up position before the controller is set)
Page 11
Setting Temperature
Setting Time
Switch on machine.
Press the 'OK' button to enter the
temperature setting mode (the ' '
light will flash).
Using the ' ' or ' ' buttons select
between ' ' or ' ' .
Press the 'OK' button twice to enter
the temperature setting mode (the
temperature settings digits and 'SV'
will flash).
Use the ' ' or ' ' buttons to select
the temperature required for the
transfer material being used.
Press the 'OK' button to turn the
'SV' light and temperature settings
digits off.
1.
2.
3.
4.
5.
6.
Press the 'OK' button three times to
enter the time setting mode (the
'SV' and time settings lights will
flash).
Use the ' ' or ' ' buttons to select
the time required for the transfer
material being used.
Press the 'OK' button to turn the
'SV' and time settings lights off.
The digital display will now show
the rising temperature until the set
heat is achieved. At this point a
buzzer will sound to indicate that
the machine has reached the set
operating temperature and is ready
to use.
To reset the counter to zero press
and hold 'Reset' button for 5 seconds.
1.
2.
3.
4.
5.
Temperature
Settings
Time Settings

5.3 Exploded Diagram and Parts List
Page 12
No. Part Description Qu. Part No.
1 Machine Frame 1 STEZA/1
2 Electromagnetic Contact Plate 1 STEZA/2
3 Feet 4 STEZA/3
4 Table 1 STEZA/4
5 Heat Platen 1 STEZA/5
6 Insulation Cover 1 STEZA/6
7 Anti-scald Protect Cover 1 STEZA/7
8 Adapter Plate 1 STEZA/8
9 Emergency Stop Button 1 STEZA/9
10 Arm 1 STEZA/10
11 Pressure Adjust Knob 1 STEZA/11
12 Handle Grip 1 STEZA/12
13 Handle 1 STEZA/13
14 Handle Connecting Piece 2 STEZA/14
15 Electromagnet 1 STEZA/15
16 Controller Housing (2 Part) 1 OMC750/8
17 Magnetic Switch 1 STEZA/17
18 Electronic Case 1 STEZA/18
19 Back Plate of Electronic Case 1 STEZA/19
20 Circuit Breaker 1 STEZA/20
21 Power Cord 1 STEZA/21
22 Rocker Switch 1 STEZA/22
23 Metal Conduit Cable 2 STEZA/23
24 Transformer 1 OMC750/29
25 Gas Spring Fitting Bracket 1 STEZA/25
26 Gas Springs 2 STEZA/26
27 Digital Controller - GY-06 (2 Part) 1 OMC750/35
28 Silicone Pad 1 STEZA/29
29 Pressure Adjust Assembly 1 STEZA/30
30 Solid State Relay 1 ACL50/SSR
31 Ring Probe 1 FP3057/5
32 M10 Star Knob 2 STEZA/32
33 Top Axel Pin 1 STEZA/33
34 Toggle Pin 2 STEZA/34
35 Thermal Cut Out 1 BM338
19
15
13
12
11
10 9
8
7
6
5
4
32
28
3
3
34
2
1
29
31
24
23
30
22
21
20
26
33
25
14
18
27
16
17
35

5.4 Machine Electrical Schematic
Page 13
POWER
SWITCH
FUSE
YWBK R
(GN)
EH1 EH2
A
12 11 10 9 8
RED
INDICATOR
7654321
B
SOLID STATE RELAY
DIGITAL CONTROLLER
(GY-06)
RECTIFYING
BOX
TRANSFORMER
ELECTROMAGNETCYCLE
RELEASE
BUTTON
MAGNETIC
SWITCH
HEAT PLATE
12 43
+ _+ _+ _
N.B.
Controller current since 10th Nov 2015

Page 14
6. Design Change
With the policy of constant improvement and/or modification to
meet changing conditions, the right is reserved to change the design
and/or specifications at any time without prior notification, and
therefore specifications may vary and not be in accordance with this
manual.

Page 15
7. Guarantee (Limited Warranty)
A. Adkins & Sons Limited warrants that the press is free from defects
in material and workmanship for a period of 12 months from the date of
supply to the customer. The machine comes with a one year warranty
on parts and 90 days labour.
This warranty covers all parts to repair the defects, except when
damage results from misuse or abuse, accident, alteration or negligence
or when a machine has been improperly installed.
If a press covered by warranty should need to be returned to the
factory for examination and repair, if on-site component replacement is
not possible, A. Adkins & Sons Limited will make every effort to repair
the customers press. The warranty will only be effective when A.
Adkins & Sons Limited authorises the original purchaser to return the
machine to the factory and only when the product upon examination has
proven to be defective.
Should in our opinion any part of this press be defective in materials or
workmanship, it will be replaced or repaired free of charge, provided
that the press has been installed and operated in the correct manner and
not subjected to misuse. If A. Adkins & Sons Limited authorise a
replacement press, the warranty of the replacement press shall expire on
the anniversary date of the original machines invoice to the customer.
In order for this warranty to be effective, no return of machine or
parts may be made without prior factory authorisation. (This will
exclude any travelling and/or carriage costs which will be charged at
our discretion).
This is the sole warranty given by the company; there are no
warranties, which extend beyond the description on the face hereof. The
seller disclaims any implied warranty of merchantability and/or any
implied warranty of fitness for a particular purpose; the buyer agrees
that the goods are sold “as is”. A. Adkins & Sons Limited does not
warrant that the functions of the press will meet the customer’s
requirements or expectations. The entire risk as to use, quality and
performance of the press lies with the customer. (No claim of any kind
shall be greater than the sale price of the product or part to which the
claim is made).
In no event will A. Adkins & Sons Limited be liable for any injury,
loss or damage, including loss of profits, destruction of goods or any
special, incidental, consequential or indirect damages arising from the
use of the press or accompanying materials. This limitation will apply
even if A. Adkins & Sons Limited or its authorised agent had been
advised of the possibility of such damage.

Application of Council Directives: Machinery, Low Voltage. E.M.C.
Standards to which Conformity is
Declared:
Manufacturer's Name: A. Adkins & Sons Limited
Manufacturer's Address: High Cross, 18 Lancaster Road,
Hinckley, Leicester, LE10 0AW, United Kingdom.
Type of Equipment: Studio 'EZ'-Auto Clam Heat Press
Standards Compliance:
Model Number: ..........................................................................................
Serial Number: ..........................................................................................
Year of Manufacture: ..........................................................................................
BS EN ISO 12100:2010 - Safety of machinery: Basic Technology, Principles of Design.
BS EN 60204-1:2006+A1:2009 - Safety of machinery: Electrical Equipment of Machines.
BS EN 60529:1992-A2:2013 - Degree of protection provided by enclosures.
BS EN ISO 13850:2015 - Safety of Machinery: Emergency Stops.
BS EN ISO 141211:2007 - Safety of Machinery: Principles for Risk Assessment.
BS EN 55011:2016+A1:2017 - Class A Group 2 Equipment - EMC Emissions.
BS EN ISO 61000-6-4:2007+A1:2011 - EMC Conducted Emissions.
BS EN ISO 61000-6-2:2005 - EMC Immunity.
Low Voltage Directive 2014/35/EC - Including DIN EN 61557-1, -4 and -5.
Electro Magnetic Interference Directive 2014/30/EC - Including DIN EN 61000-6
series of standards.
A. ADKINS & SONS LIMITED
DECLARATION OF CONFORMITY
Page 16
I, the undersigned, hereby declare that the equipment specified above conforms to the above
directives and standards.
......................:erutangiSmodgniKdetinU,yelkcniH:ecalP ..............
Date: .................................... Full Name: Marie McMahon
reganaMlareneG:noitisoP
RoHS
COMPLIANT