Adkins Studio Mug Service manual

©2017 a.adkins and sons limited. all rights reserved
Studio Mug
Operators Handbook

Preface
Dear User
Welcome to the growing group of Studio Mug Press users. The
product you have purchased has been carefully designed and
manufactured to ensure that you, the user, will gain the maximum
benefit.
All A. Adkins & Sons Limited products are specifically designed to
ensure ease of use with particular attention to safety requirements.
Should you discover any fault or damage upon receipt of this product,
you should immediately contact your supplier.

Contents
1. Introduction Studio Mug Press 1
1.1 Specifications of the Studio Mug Press 2
1.2 Safety 3
2. Installation 5
2.1 Transport instructions 5
2.2 Installing the machine 5
2.3 Electrical requirements 5
2.4 Adjusting the pressure 6
3. How to operate the Studio Mug Press 7
3.1 Starting with the Studio Mug Press 7
3.2 Working with heat transfer materials 7
3.3 Mug Press Operating Recommendations 8
3.4 Removal & refitting of Element in Studio Mug
Press 9
3.5 Heater Band Assembly 9
4. Maintenance of the Machine 10
4.1 Periodic maintenance 10
4.2 Cleaning 10
5. Machine Drawings and Diagrams 11
5.1 General Layout of the Studio Mug Press 12
5.2 Operation of the Control Unit 13
5.3 Exploded Diagram and Parts List 14
6. Design Change 15
7. Guarantee (Limited Warranty) 16
Declaration of Conformity 17

Page 1
1. Introduction Studio Mug
Press
The Studio Mug Press has been produced specifically for transfer print
decoration of "white ware” porcelain mugs, dye sub coated. Mugs to be
printed must be cylindrical; the supplied wrap around heating element
will accommodate a Ø-80 mm large standard mug and optionally (at
extra cost) the machine will also accommodate a Ø-72 mm small
standard mug and a smug mug element.
This simple robust machine is powered by a microprocessor for
control of both heat and dwell accuracy and ease of operation requiring
minimal operating space.
The Studio Mug Press is produced in two versions, nominally 230-240
Volts AC for the European market and nominally 110 Volts for the
American market.

Page 2
1.1 Specifications of the Studio Mug Press
The Studio Mug Press is a manually operated heat press for transfer
printing. It is ideal for medium volume production.
The supplied wrap around heating element will accommodate a Ø-80
mm large standard mug and optionally (at extra cost) the machine will
also accommodate a Ø-72 mm small standard mug and a smug mug
element.
Specifications European Machine
Power consumption 280 Watts
Power supply 230 Volts AC
Maximum working temperature 260oC
Display timer Range 0 - 9999 sec
Machine height open 41 cm
Machine width 17 cm
Machine depth 58 cm
N
et weigh
t
8.5kg
Fuse 3 A
Supplied heating element
Large standard mug element Ø-80 mm mug
Optional heating element(s)
Small standard mug element Ø-72 mm mug
Smug mug element -
Specifications USA Machine
Power consumption 280 Watts
Power supply 110 Volts AC
Maximum working temperature 500oF
Display timer Range 0 - 9999 sec
Machine height open 16 in
Machine width 6.5 in
Machine depth 23 in
N
et weigh
t
19 lbs
Fuse 3 A
Supplied heating element
Large standard mug element Ø-3.14 in mug
Optional heating element(s)
Small standard mug element Ø-2.83 in mug
Smug mug element -

Page 3
1.2 Safety
Our customer service department has its own service
engineers and, if required, maintenance and advice is available.
The Studio Mug Press meets the European Legislation
standard. Under normal conditions accidents are rare.
However listed below are some practical points to ensure your
safety.
Always switch off the mains supply (and pull plug out of
the socket) when undertaking maintenance work or when
cleaning the machine.
Ensure that there is sufficient space around the machine.
Cables and connections must not get jammed. Although
the heat radiation of the press is low, there should be
enough space for cooling down.
Avoid contact with the press element.
DO NOT REMOVE THE COVER OR CONTROLLER
UNLESS QUALIFIED TO DO SO - touching internal parts
is dangerous and may cause shock hazard. All electrical
connections inside covers are live. Never operate Press with
any covers and/or guards removed.
PROTECT THE MAINS CABLE - Damage to the mains
cable may cause fire or shock hazard. When unplugging, hold
by the plug only and remove carefully. Take care that the
mains cable does not come into contact with the heater element
(or moving parts of the mechanism) during operation of the
machine.
OPERATING AMBIENT TEMPERATURE RANGE - the
operating ambient temperature range is 32oF - 104oF, (0oC -
35oC) and humidity of 20 - 80%.
MACHINE FUSES - type: 3Amps
WARNING - THIS APPARATUS MUST BE EARTHED
(GROUNDED).
CAUTION
This machine gets hot whilst operating. Take care not to touch
any surfaces that are labelled “Caution HOT”. Keep hands
away from heating element.
MACHINE OPERATION
Only persons trained to do so should operate this machine.
This machine is designed to be operated by one operator
only.

Page 4
Safety (Cont.)
The press should remain in the unclamped position when not in
use. When in use, NEVER close the machine into the clamped
position without a mug as this will destroy the heating element
and negate the warranty.
Contact your print media suppliers to ascertain whether fumes
are given off during the transfer process and if so what
precautions are needed for operator safety. These may include
air extraction and/or masks for personnel.
Please refer to Page 12 for an illustration of the Studio Mug Press
machine.

Page 5
2. Installation
2.1 Transport instructions
The machine comes to you in a box or shrink-wrapped. If you have to
transport the machine at any time it is recommended that you use a
similar box and packing methods. Please let the machine cool down
and move the handle to the locked position, with a mug clamped in
printing position.
2.2 Installing the machine
2.2.1 Remove all packaging from the heat press.
2.2.2 Check to ensure that no damage has been caused to the
machine during transit.
2.2.3 Place the machine on a sturdy horizontal surface that is within
easy reach of the operator and allow space for the handle to
move to the loading position. Ensure that no items vulnerable
to heat radiation are too close to the machine.
2.3 Electrical requirements
The Studio Mug Press should be connected to the mains supply,
(nominally 230V AC for the European Market), by the mains cable
provided and a suitable plug.
The press is designed for 230Volts AC 50/60 hertz and requires
exclusive use of a power outlet rated for at least 3.15Amps (Europe), or
for 110Volts AC 50/60 Hertz rated for at least 3.15Amps (America).
Ensure that the supply rating on the machine specification plate
corresponds with your local supply and that the correct plug is fitted.
Wiring the plug for a 230V AC Machine.
The wires in this mains lead are coloured in accordance with the
following code:
Green and Yellow: EARTH
Blue: NEUTRAL
Brown: LIVE
As the colours of the wires in the mains lead of this apparatus may not
correspond with the coloured markings identifying the terminals in your
plug, proceed as follows:-

Page 6
Electrical requirements (Cont.)
1. The wire coloured green and yellow must be connected to the
terminal in the plug, which is marked by the letter E, or by the
safety earth symbol coloured green, or green and yellow.
2. The wire, coloured blue must be connected to the terminal
which is marked with the letter N, or coloured black.
3. The wire, coloured brown must be connected to the terminal
which is marked with the letter L, or coloured red.
NOTE:
A competent service engineer must carry out any replacement of
the mains cable.
HEATING ELEMENT:
The heating element fitted to this press is rated at 280Watts / 230V
AC/ 110 V AC.
Never connect to any outlet or power supply having a different
voltage/frequency from that on the machine data plate.
2.4 Adjusting the pressure
This press is fitted with a red or black pressure adjustment knob
located on the machine:
a) To increase pressure or to use smaller diameter mugs turn
knob clockwise.
b) To decrease pressure or to print onto larger diameter mugs,
(within the stated range), turn the adjustment knob
anticlockwise.
c) Be careful when placing mug in press that pressure jaws are
not in contact with Mug handle as this may cause damage.
NOTE:
DO NOT adjust the pressure when the machine is clamped shut.
CAUTION:
Never increase the pressure to the extent of requiring undue force
to lower the operating handle into the lock position, as this will
place excessive stress on the heater band, resulting in damage to the
press.
Please refer to Page 13 showing the operation of the control unit.

Page 7
3. How to Operate the Studio
Mug Press
3.1 Starting with the Studio Mug Press
3.1.1 Plug into your supply outlet and switch supply on.
N.B. Please ensure the mains plug is easily accessible to the
operator so that in the event of a fault the machine can be
unplugged.
3.1.2 Turn on the Studio Mug Press; the on/off rocker switch is on
the back of the machine cover and illuminates when “on”. Set
the machine controls as necessary. See instructions for
adjusting the pressure 2.4, and the operation of the time
temperature unit 5.2.
3.2 Working with Heat Transfer Materials
First ascertain from the supplier of the mugs that they are suitable for
transfer printing and obtain from them and from the transfer supplier the
correct heat and time dwell setting for the process. Always check for
use. ‘Hot’ or ‘Cold’ peel transfers approximate settings may be as
follows:
3.2.1 Adjust the pressure setting of the machine by rotating the
adjusting knob situated on the machine. (See exploded diagram
in this manual). Clockwise for more pressure, anticlockwise for
less pressure. It is always best to find the most suitable opening
before using the transfers in production. Adjust the position of
the Silicone Heating Element, place transfer and mug into
machine, positioning it as required. Make any final adjustments
using the pressure setting.
3.2.2 From a cold start-up allow the press to heat up to the desired
temperature. Insert a plain mug into the press and close the
handle. The mug will absorb a large amount of heat and the
temperature will drop, but the element will climb to set
temperature within a short time. It is normal for the displayed
temperature on the controller to fall by up to 30C very quickly
when a cold mug is placed into the press; however the element
is designed to recover up to the set temperature very quickly.
3.2.3 When the temperature indicator on the controller reaches the
set value, the machine is ready to print. Remove the plain mug
then place the print mug in position in the press. When you are
satisfied that the mug is in the correct position, gently close the
press with the handle, taking care that the machine jaws do not
catch on the mug handle. When the handle is closed the
machine will start the pressing cycle. The handle must be in the
locked position ensuring that the work is fully clamped.

Page 8
Working with Heat Transfer Materials (Cont.)
3.2.4 Mug locating stop. This is used to position mug inside
element
3.2.5 To achieve a good transfer result the transfer paper should be
placed in the desired position on the mug, securing in place
with heat proof adhesive tape and removing all wrinkles.
Ensure there is sufficient pressure on the mug for good results.
Set the pressure adjustment so that there is good contact with
the mug.
3.2.6 When the pre-set dwell time has been reached, a buzzer will
sound. The mug should then be released and the carefully
taken out of the pressing pad (it will be very hot) and the
transfer very carefully removed.
3.2.7 Please refer to transfer printer’s instructions, as in some cases
it is recommended you place mug in bowl of cold water before
removing transfer paper.
3.3 Mug Press Operating Recommendations.
3.3.1 This machine has been designed to accommodate a Ø-80mm
mug; anything outside this dimension could affect the
performance of the heating element and negate the warranty
period.
3.3.2 The recommended printing area for a mug of Ø-80mm is 190
mm long and 80mm high.
3.3.3 When using small mugs please ensure that the heating element
is not trapped near the mug handle and machine jaws.
3.3.4 The heating element has a 6 months warranty provided that it
has been operated in the correct manner and not subjected to
misuse.
3.3.5 Pressure: We recommend using medium pressure settings
only. (Check with transfer supplier for advice etc.).
3.3.6 Temperature: We recommend that you check with both the
Mug and Transfer supplier to obtain the correct settings.
It is a simple operation to change the heating element and full
instructions are given on page 9.

Page 9
3.4 Removal & Refitting of Element in Studio Mug
Press
3.4.1 Ensure the machine is cold, switched off and disconnected
from the power supply. Remove the cable protection plate
underneath the machine by unscrewing the 2 small screws.
3.4.2 Identify the power cord and connector underneath the machine,
release the nut of the connector and separate the two halves of
the connector.
3.4.3 Very carefully remove the element from the machine by
unscrewing the 3 screws on each side of the jaws.
3.4.4 Gently ease out the cable, once clear remove the element by
carefully pulling the wiring through the underneath of the
machine.
3.4.5 Refitting is a direct reversal of removal. When refitting the
element gently place the element into the press housing and
refit the 3 screws to each side of the jaws, this will then hold
the element in its correct setting.
3.4.6 Carefully route the wire through the machine taking care to
keep it away from any moving parts.
3.4.7 Reconnect the connector by tightening the nut, check that the
connection is tight.
3.4.8 Refit the cable protection plate underneath the machine with
the two screws.
3.4.9 Your Mug press should now be ready for use.
3.5 Heater Band Assembly
The heater band fitted to this machine is faced with silicone rubber and
a piece of P.T.F.E. sheet, to prevent ‘strike-through’ of surplus ink back
onto the heater element. The pressing surface must be maintained in
good condition at all times. A worn pressing surface will always affect
the quality of printing. Do not insert items into the machine, which
could damage the printing surface.

Page 10
4. Maintenance of the Machine
4.1 Periodic Maintenance
CHECK that the heating element is clean.
Put a few drops of oil onto the various pivot pins and the pressure
adjusting screw every three months.
4.2 Cleaning
Clean the outside of the machine frequently with a clean, moist cloth.
This may conveniently be carried out before starting when the machine
is cool. First unplug the machine.
CHECK that the heating element is clean and free to clamp easily
during pressing operation.

Page 11
5. Machine Drawings and
Diagrams
On the following pages are the schematic diagrams for the Studio Mug
Press.
5.1 General Layout……………………………...Page 12
5.2 Operation of Control Unit………………….Page 13
5.3 Exploded Diagram and Parts List…………Page 14

5.1 General Layout
TIME/TEMP
CONTROL UNIT
MACHINE OPERATING
HANDLE
PRESSURE
ADJUST KNOB
SILICONE
HEAT PAD
Page 12

5.2 Operation Of Control Unit, Setting Temperature and Time
(The press must always be in the open position before the controller is set)
Page 13
Setting Temperature
Selecting Temperature Format
1. Switch on machine.
2. Press and hold '˚C/˚F' button to select ‘˚C Celsius’ or ‘˚F Fahrenheit’ on RH indicator.
3. Press and hold '˚C/˚F' button again to toggle between the two temperature formats.
Setting Digital Counter to Zero
1. Press 'SELECT' button three times to select 'Counter' on LH indicator.
2. Press and hold 'CLEAR' button to zero counter.
Setting Time
Switch on machine.
Press 'SELECT' button to select
'Setting Temp' on LH indicator.
Use the 'up and down' arrow buttons
to set the required temperature.
Press 'SELECT' button to select
'Current Temp' on LH indicator.
Press 'START/STOP' button to start
the machine heating to the selected
temperature.
1.
2.
3.
4.
5.
Switch on machine.
Press 'SELECT' button twice to
select 'Setting Time' on LH
indicator.
Use the 'up and down' arrow buttons
to set the required time.
Press 'SELECT' button to select
'Current Temp' on LH indicator.
Press 'START/STOP' button to start
the machine.
1.
2.
3.
4.
5.

5.3. Exploded Diagram and Parts List
Page 14
No. Description Qty. Part No.
1 Cast Body 1 ASM1
2 Heater/Element Assembly 1 ASM2
3 Movable Jaw 1 ASM3
4 Pressure Adjuster Block 1 ASM4
5 Element Retaining Plate 2 ASM5
6 Pressure Adjuster Ball 1 ASM6
7 Toggle Unit 1 ASM7
8 Micro Switch Bracket 1 ASM8
9 Micro Switch 1 ASM9
10 Controller Unit 1 ASM10/N
11 Handle 1 ASM11
12 Backboard 1 ASM12
13 Socket + 1.3 Amp Fuse 1 ASM13
14 Five-Star Knob 2 ASM14
15 Screw Threaded Rod 1 ASM15
16 Stop Bracket 1 ASM16
17 Undercarriage Rubber Feet 4 ASM17
18 PVC Facia 1 ASM18/N
19 Plastic Housing 1 ASM19
20
Mains Lead and Plug 230 V (UK) 1 BMC618
Mains Lead and Plug 120 V (USA) 1 BMC618/A
Mains Lead and Plug 230 V (EU) 1 BMC620
12 7
13 98
18
19
10
11
4
3
6
5
2
17
1
14
15
16
14
5
1
USA UK
EU
20

Page 15
6. Design Change
With the policy of constant improvement and/or modification to meet
changing conditions, the right is reserved to change the design and/or
specifications at any time without prior notification, and therefore
specifications may vary and not be in accordance with this manual.

Page 16
7. Guarantee (Limited Warranty)
A. Adkins & Sons Limited warrants that the press is free from defects
in material and workmanship for a period of 12 months from the date of
supply to the customer. The machine comes with a one-year warranty
on parts and 90 days labour and a 6 month warranty on heating
elements.
This warranty covers all parts to repair the defects, except when
damage results from misuse or abuse, accident, alteration or negligence
or when a machine has been improperly installed.
If a press covered by warranty should need to be returned to the
factory for examination and repair, if on-site component replacement is
not possible, A. Adkins & Sons Limited will make every effort to repair
the customers press. The warranty will only be effective when A.
Adkins & Sons Limited authorises the original purchaser to return the
machine to the factory and only when the product upon examination has
proven to be defective.
Should in our opinion any part of this press be defective in materials or
workmanship, it will be replaced or repaired free of charge, provided
that the press has been installed and operated in the correct manner and
not subjected to misuse. If A. Adkins & Sons Limited authorise a
replacement press, the warranty of the replacement press shall expire on
the anniversary date of the original machines invoice to the customer.
In order for this warranty to be effective, no return of machine or
parts may be made without prior factory authorisation. (This will
exclude any travelling and/or carriage costs which will be charged at
our discretion).
This is the sole warranty given by the company; there are no
warranties, which extend beyond the description on the face hereof. The
seller disclaims any implied warranty of merchantability and/or any
implied warranty of fitness for a particular purpose; the buyer agrees
that the goods are sold “as is”. A. Adkins & Sons Limited does not
warrant that the functions of the press will meet the customer’s
requirements or expectations. The entire risk as to use, quality and
performance of the press lies with the customer. (No claim of any kind
shall be greater than the sale price of the product or part to which the
claim is made).
In no event will A. Adkins & Sons Limited be liable for any injury,
loss or damage, including loss of profits, destruction of goods or any
special, incidental, consequential or indirect damages arising from the
use of the press or accompanying materials. This limitation will apply
even if A. Adkins & Sons Limited or its authorised agent had been
advised of the possibility of such damage.

Application of Council Directives: Machinery, Low Voltage. E.M.C.
Standards to which Conformity is
Declared:
Manufacturer's Name: A. Adkins & Sons Limited
Manufacturer's Address: High Cross, 18 Lancaster Road,
Hinckley, Leicester, LE10 0AW, United Kingdom.
Type of Equipment: Studio Mug Heat Press
Standards Compliance:
Model Number: ..........................................................................................
Serial Number: ..........................................................................................
Year of Manufacture: ..........................................................................................
BS EN ISO 12100:2010 - Safety of machinery: Basic Technology, Principles of Design.
BS EN 6024-1:2006+A1:2009 - Safety of machinery: Electrical Equipment of Machines.
BS EN 60529:1992-A2:2013 - Degree of protection provided by enclosures.
BS EN ISO 13850:2015 - Safety of Machinery: Emergency Stops.
BS EN ISO 141211:2007 - Safety of Machinery: Principles for Risk Assessment.
BS EN 55011:2016+A1:2017 - Class A Group 2 Equipment - EMC Emissions.
BS EN ISO 61000-6-4:2007+A1:2011 - EMC Conducted Emissions.
BS EN ISO 61000-6-2:2005 - EMC Immunity.
Low Voltage Directive 2014/35/EC - Including DIN EN 61557-1, -4 and -5.
Electro Magnetic Interference Directive 2014/30/EC - Including DIN EN 61000-6
series of standards.
A. ADKINS & SONS LIMITED
DECLARATION OF CONFORMITY
Page 17
I, the undersigned, hereby declare that the equipment specified above conforms to the above
directives and standards.
Place: Hinckley, United Kingdom Signature: ....................................
Date: .................................... Full Name: Marie McMahon
Position: General Manager
RoHS
COMPLIANT