ADLINK Technology TALOS-3012 User manual

Advance Technologies; Automate the World.
TALOS-3012
EtherCAT Master Controller
User’s Manual
Manual Rev.: 2.00
Revision Date: Sept. 10, 2015
Part No: 50-1Z186-1000

ii
Revision History
Revision Release Date Description of Change(s)
2.00 Sept. 10, 2015 Initial Release

Preface iii
TALOS-3012
Preface
Copyright 2015 ADLINK Technology, Inc.
This document contains proprietary information protected by copy-
right. All rights are reserved. No part of this manual may be repro-
duced by any mechanical, electronic, or other means in any form
without prior written permission of the manufacturer.
Disclaimer
The information in this document is subject to change without prior
notice in order to improve reliability, design, and function and does
not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, spe-
cial, incidental, or consequential damages arising out of the use or
inability to use the product or documentation, even if advised of
the possibility of such damages.
Environmental Responsibility
ADLINK is committed to fulfill its social responsibility to global
environmental preservation through compliance with the Euro-
pean Union's Restriction of Hazardous Substances (RoHS) direc-
tive and Waste Electrical and Electronic Equipment (WEEE)
directive. Environmental protection is a top priority for ADLINK.
We have enforced measures to ensure that our products, manu-
facturing processes, components, and raw materials have as little
impact on the environment as possible. When products are at their
end of life, our customers are encouraged to dispose of them in
accordance with the product disposal and/or recovery programs
prescribed by their nation or company.
Trademarks
Product names mentioned herein are used for identification pur-
poses only and may be trademarks and/or registered trademarks
of their respective companies.

iv Preface
Conventions
Take note of the following conventions used throughout this
manual to make sure that users perform certain tasks and
instructions properly.
NOTE:
NOTE:
Additional information, aids, and tips that help users perform
tasks.
CAUTION:
Information to prevent minor physical injury, component dam-
age, data loss, and/or program corruption when trying to com-
plete a task.
WARNING:
Information to prevent serious physical injury, component
damage, data loss, and/or program corruption when trying to
complete a specific task.

Table of Contents v
TALOS-3012
Table of Contents
Preface.................................................................................... iii
List of Tables.......................................................................... ix
List of Figures........................................................................ xi
1 Introduction ........................................................................ 1
1.1 Overview.............................................................................. 1
1.2 Features............................................................................... 2
1.3 Specifications....................................................................... 3
1.4 Unpacking Checklist ............................................................ 5
1.5 Mechanical Drawings........................................................... 6
1.6 Front Panel I/O Connectors ................................................. 8
1.6.1 Power Button .............................................................. 8
1.6.2 LED Indicators ............................................................ 9
1.6.3 Reset Button............................................................... 9
1.6.4 HDMI Connector......................................................... 9
1.6.5 EtherCAT Port .......................................................... 10
1.6.6 Gigabit Ethernet Port ................................................ 11
1.6.7 USB 3.0 Port............................................................. 11
1.7 (Right) Side Panel I/O Connectors .................................... 11
2 Getting Started ................................................................. 13
2.1 Connecting DC power........................................................ 13
2.2 DIN Rail Mounting.............................................................. 14
2.3 Cooling Considerations...................................................... 15
3 Project Creation................................................................ 17
3.1 Creating a Project .............................................................. 17
3.2 Starting a Task in CoDeSys IDE Environment .................. 21
Start a Task .................................................................. 21

vi Table of Contents
Build, Log In, and Start the Project ............................... 22
3.3 Troubleshooting ................................................................. 24
3.4 Errors ................................................................................. 28
3.5 RTE Setting........................................................................ 30
A Appendix: PLC Handler.....................................................35
A.1 In CoDeSys........................................................................ 35
A.1.1 Configuring Symbols................................................. 35
A.2 In Windows ........................................................................ 37
A.2.1 Mapping Variables .................................................... 37
B Appendix: BIOS Setup.......................................................39
B.1 Main ................................................................................... 40
B.1.1 BIOS Information ...................................................... 40
B.1.2 System Time/System Date ....................................... 40
B.1.3 System Management................................................ 41
Board Information ......................................................... 41
Temperatures and Fan Speed ...................................... 41
Power Consumption ..................................................... 41
Runtime Statistics ......................................................... 42
Flags ............................................................................. 42
Power Up ...................................................................... 42
B.2 Advanced ........................................................................... 43
B.2.1 CPU Configuration.................................................... 44
Limit CPUID Maximum ................................................. 44
Execute Disable Bit ....................................................... 44
Intel Virtualization Technology ...................................... 44
Power Technology ........................................................ 44
B.2.2 SATA Configuration .................................................. 48
Serial-ATA (SATA) ........................................................ 48
SATA Speed Support ................................................... 48
SATA Mode .................................................................. 48

Table of Contents vii
TALOS-3012
Serial-ATA Port 0 .......................................................... 48
SATA Port0 HotPlug ..................................................... 49
B.2.3 USB Configuration.................................................... 49
Legacy USB Support .................................................... 49
XHCI Hand-Off .............................................................. 49
EHCI Hand-Off .............................................................. 50
USB Mass Storage Driver Support ............................... 50
USB transfer time-out ................................................... 50
Device reset time-out .................................................... 50
Device power-up delay ................................................. 50
B.2.4 SDIO Configuration .................................................. 52
SDIO Access Mode ...................................................... 52
B.2.5 Network Configuration .............................................. 53
Network Stack ............................................................... 53
B.2.6 Baytrail Feature Configuration.................................. 54
LPSS & SCC Devices Mode ......................................... 54
SCC SD Card Support .................................................. 54
DDR50 Support for SD Card ........................................ 54
MIPI HSI Support .......................................................... 54
LPSS HSUART # Support ............................................ 54
HSUART Port Mode ..................................................... 55
B.2.7 ACPI Setting ............................................................. 55
Enable ACPI Auto Configuration .................................. 55
Enable Hibernation ....................................................... 55
ACPI Sleep State .......................................................... 55
Lock Legacy Resources ............................................... 56
B.2.8 Thermal Configuration .............................................. 56
Critical Trip Point .......................................................... 56
Passive Trip Point ......................................................... 56
Active Cooling Trip Point .............................................. 56
B.2.9 Security Configuration .............................................. 57
TXE ............................................................................... 57

viii Table of Contents
TXE HMRFBO .............................................................. 57
TXE Firmware Update .................................................. 57
TXE EOP Message ....................................................... 57
TXE Unconfiguration Perform ....................................... 57
B.2.10 Miscellaneous Configuration..................................... 58
OS Selection ................................................................. 58
B.3 Security.............................................................................. 59
Administrator Password ................................................ 59
User Password ............................................................. 59
B.4 Boot ................................................................................... 60
Setup Prompt Timeout .................................................. 60
Bootup Num-Lock State ................................................ 60
Quiet Boot ..................................................................... 60
Fast Boot ...................................................................... 60
Boot Option Priorities .................................................... 61
B.5 Exit ..................................................................................... 63
Save Changes and Exit ................................................ 63
Discard Changes and Exit ............................................ 63
Save Changes and Reset ............................................. 63
Discard Changes and Reset ......................................... 63
Save Changes .............................................................. 63
Discard Changes .......................................................... 64
Restore Defaults ........................................................... 64
Save as User Defaults .................................................. 64
Restore User Defaults .................................................. 64
Launch EFI Shell from filesystem device ...................... 64
Reset System with ME disable ModeMEUD000 ........... 64
Important Safety Instructions............................................... 65
Getting Service...................................................................... 67

List of Tables ix
TALOS-3012
List of Tables
Table 1-1: TALOS-3012 Front Panel I/O Connector Legend....... 8
Table 1-2: LED Indicators ............................................................ 9
Table 1-3: HDMI Pin Assignment .............................................. 10
Table 1-4: EtherCAT Port LED Function ................................... 11
Table 1-5: Gigabit Ethernet Port LED Function ......................... 11
Table 1-6: TALOS-3012 Rear Panel I/O Connector Legend ..... 12

xListofTables
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List of Figures xi
TALOS-3012
List of Figures
Figure 1-1: TALOS-3012 Functional Block Diagram..................... 5
Figure 1-2: Top View..................................................................... 6
Figure 1-3: Front View .................................................................. 7
Figure 1-4: (Right) Side View........................................................ 7
Figure 1-5: Front Panel I/O ........................................................... 8
Figure 1-6: (Right) Side Panel I/O............................................... 12

xii List of Figures
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Introduction 1
TALOS-3012
1 Introduction
1.1 Overview
ADLINK's EtherCAT solutions comprise a complete package, from
hardware to middleware to software, with every element tailored
for dedicated EtherCAT functionality. Talos master controllers,
EPS slave systems, and remote monitoring and control mecha-
nisms combine with ADLINK’s Softmotion one-stop control kernel
to deliver flexible and easy-to-use intelligent platforms for next-
generation Smart Factory environments.
At a compact 100 x 120 x 55 mm (L x W x H), ADLINK’s newest
Talos-3012 is a palm-size EtherCAT master controller powered by
x86 processors. Based on the Intel Atom quad-core processor
E3845 1.9GHz, with IEC 61131-3 compliant syntaxes, the Talos
master controller allows easy emigration of legacy PLC program-
ming to a PC-based environment, with a single master controller
able to connect up to 64 axes and up to 10,000 I/O points of con-
trol through a daisy-chained slave system.
In addition, the Talos delivers plug-and-play functionality with
numerous leading servo motor systems with more coming online
every day.
ADLINK’s Talos series provides a complete IEC 61131-3 edition
environment supporting 5 common PLC syntaxes, powered by the
ADLINK Softmotion kernel, with application-oriented function
blocks simplifying use and shortening development time.
ADLINK’s Softmotion kernel is based on an efficient algorithm to
increase precision, speed, and synchronous motion control capa-
bility, reducing operational complexity and development period for
a wide variety of industrial applications.
An optimized middleware PLC Handler library allows development
of owned Human-Machine-Interface (HMI), and the remaining
GbE LAN enables terminal function for data exchange to intranet
and internet networks. Rugged construction assures operation in
harsh environments, with operating shock tolerance up to 100G,
an extended operating temperature range of -20°C to 60°C, and
optimal EMI resistance with a EN 61000 EMC certification.

2Introduction
1.2 Features
XIntel® Atom™ SoC processor E3845
XADLINK Softmotion
XSupports IEC 61131-3-compliant programming environment
XMinimal control cycle time within 250 μs
XMotion control of up to 64 axes and up to 10,000 I/O points
of control
XSupports EtherCAT COE, FOE as well as EOE protocols
XCode executable when host Windows system crashes
X3 user-defined indicators for CTR diagnostic
XBuilt-in SD socket for logging manufacturing data
XRugged, compact construction with fanless design at -20°C
to 60°C
NOTE:
NOTE:
Minimal control cycle is based on light workloads on both PLC
and EtherCAT transmissions of less than 1,000 I/O.

Introduction 3
TALOS-3012
1.3 Specifications
Specifications
System Core
Processor Intel®Atom™ E3845
Chipset SoC with processor
Video 1x HDMI
Memory
RAM (Program &
Data Memory)
2 GB DDR3L 1066 MHz
memory down
Retain Memory Configurable on SD card
Storage (Data Usage) 16 GB SSD / SD card
Connectivity
EtherCAT 1 (1x Intel® I210IT)
Ethernet 1 GbE (1x Intel® I210IT)
Serial 1x RS-232 (COM1)
1x BIOS-programmable RS-232/422/485 (COM2)
USB 1 USB 3.0, 2 USB 2.0
Miscellaneous
Programming
Environment
CoDeSys V3.5 (IEC 61131-3 Compliant)
ADLINK Softmotion Function Blocks (details in
ADLINK Talos Series FLR document)
Power Supply
DC Input Built-in 6-36 VDC wide-range DC input
3P pluggable connectors with latch (GND, V-, V+)
AC Input Optional 40W external AC/DC adapter for AC
input
Mechanical
Dimensions 120 (W) x 100 (D) x 55 (H) mm (4.68” x 3.9” x
2.17”)
Weight 650g (1.43 lb.)
Mounting DIN-Rail / Wall-mount kit
Environmental

4Introduction
Operating Temperature
Standard: 0°C to 50°C (w/HDD)
Extended Temperature: -20°C to 60°C (w/
industrial mSATA)
Storage Temperature -40°C to 85°C (excl. HDD/SDD/CFAST)
Humidity Approx. 95% @ 40°C (non-condensing)
Vibration Operating, 5 Grms, 5-500 Hz, 3 axes (w/ mSATA)
ESD Contact +/-4 KV and Air +/-8 KV
Shock Operating, 50 G, half sine 11 ms duration (w/
mSATA)
EMC CE and FCC Class A
Safety UL, CB
NOTE:
NOTE:
Cold boot of the system at -20°C and operation with 100%
loading at 60°C is provided when the industrial solid-state drive
storage option is implemented.
Power Consumption
Power off 0.3W In shutdown mode with DC input and
only USB keyboard/mouse
System Idle 6.3W Under Windows Desktop with no
application programs executed
Processor full load 12.5W Under Windows with 100% CPU
utilization and 2D/3D graphics load
System full load 22W
Under Windows with 100% CPU
utilization and simultaneous access to
all I/O devices
Recommended power
supply 40W With consideration of voltage de-rating under high environmental temperature
Specifications

Introduction 5
TALOS-3012
Figure 1-1: TALOS-3012 Functional Block Diagram
1.4 Unpacking Checklist
Before unpacking, check the shipping carton for any damage. If
the shipping carton and/or contents are damaged, inform your
dealer immediately. Retain the shipping carton and packing
materials for inspection. Obtain authorization from your dealer
before returning any product to ADLINK. Ensure that the fol-
lowing items are included in the package.
XTalos-3012 controller
XDIN-Rail / Wall-mount bracket
XScrew pack for DIN-Rail / Wall-mounting
XQuick Start Guide
314-pin golden finger
DDR3
Memory
down
Up to 2 GB
(ECC
option)
16x GPIO
2x PCIe x1, PCIe port 1,2
1x USB2.0 device
1x SD/SDIO/eMMC
Power Management
2x USB2.0 host, ports 0,1
2x UART
BMC
SPI-
BIOS
I2C
BOOT Select
2x I2C
DDR3
RTC
2x Ethernet 10/100 MBit/s
LSPI
USB hub
SATA
redriver
1x HDMI
2x USB
Type A
1x RJ-45
2x DB-9
3x U/D LED
2x
mini
PCIe
1x
USIM
1x SD
4DI+ 4DO 8x GPIO
3x GPIO
1x SDIO
SATA
2x USB
GbE
2x HSUART
2x USB
2x USB
Intel®
Bay Trail
SoC
SATA
GbE
PCIe 3
I210IT PCIe 3 USB 3.0 on AFB
I210IT
1x USB 3.0
1x USB 3.0
DDI#1
DDI#1
PCIe 0
Switch
SATA
PCIe 1/2
1x USB
1X RJ-45
For
EtherCAT
GbE

6Introduction
1.5 Mechanical Drawings
Figure 1-2: Top View
CAUTION:
The Talos-3012 does not support user-initiated OS reinstall or
repair. Talos-3012 performance cannot be guaranteed in the
event of configuration changes deviating from the original soft-
ware installation.
NOTE:
NOTE:
All dimensions shown are in millimeters (mm) unless otherwise
stated.
120
100

Introduction 7
TALOS-3012
Figure 1-3: Front View
Figure 1-4: (Right) Side View
55

8Introduction
1.6 Front Panel I/O Connectors
This section describes the I/O connectors located on the front
panel of the TALOS-3012.
Figure 1-5: Front Panel I/O
Table 1-1: TALOS-3012 Front Panel I/O Connector Legend
1.6.1 Power Button
The power button is a non-latched push button with a blue LED
indicator. System is turned on when button is pressed, and the
power LED lit. If the system hangs, depressing the button for 5
seconds powers down the system.
APower button FUSB 2.0 port x2
BReset button GUSB 3.0 (Push-Push, Type II)
CLED status indicators HGbE port
DHDMI JEtherCAT port
EUser-defined LED indicators KISD card
A
B
C
DEF
GHJK