Advantech ADAM-4572 User manual

User Manual
ADAM-4572, EKI-1221,
EKI-1222, EKI-1224
1/2/4-port Modbus Gateway

ADAM-4572 & EKI-1221/1222/1224 ii
Copyright
The documentation and the software included with this product are copyrighted 2009
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Part No. 2003122101 Edition 2
Printed in Taiwan November 2009

iii ADAM-4572&EKI-1221/1222/1224
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
kind of cable is available from Advantech. Please contact your local supplier for
ordering information.
CE
This product has passed the CE test for environmental specifications. Test conditions
for passing included the equipment being operated within an industrial enclosure. In
order to protect the product from being damaged by ESD (Electrostatic Discharge)
and EMI leakage, we strongly recommend the use of CE-compliant industrial enclo-
sure products.
FCC Class A
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Opera-
tion of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Technical Support and Assistance
1. Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages

ADAM-4572 & EKI-1221/1222/1224 iv
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
–The power cord or plug is damaged.
–Liquid has penetrated into the equipment.
–The equipment has been exposed to moisture.
–The equipment does not work well, or you cannot get it to work according to
the user's manual.
–The equipment has been dropped and damaged.
–The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR ABOVE 60° C
(140° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
17. The sound pressure level at the operator's position according to IEC 704-1:1982
is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.

v ADAM-4572 & EKI-1221/1222/1224
Chapter 1 Introduction..........................................1
1.1 Overview...................................................................................................2
1.2 Features....................................................................................................2
1.3 Package Check List ..................................................................................3
Chapter 2 Getting Started.....................................5
2.1 Understanding Modbus Gateways............................................................6
2.1.1 Protocol Overview.........................................................................6
Figure 2.1 Modbus System Architecture 1...................................7
Figure 2.2 Modbus System Architecture 2...................................7
2.1.2 Modbus RTU.................................................................................8
2.1.3 Modbus ASCII...............................................................................8
Table 2.1: Comparison of Modbus RTU and ASCII Modes.........8
2.1.4 Modbus TCP.................................................................................8
2.2 Hardware...................................................................................................9
2.2.1 LED Indicators ..............................................................................9
Table 2.2: EKI-1221/1222/1224 LED Indicators..........................9
Table 2.3: ADAM-4572 LED Indicators .......................................9
2.2.2 Dimensions (Units: mm)..............................................................10
Figure 2.3 Front View of EKI-1221 ............................................10
Figure 2.4 Side View of EKI-1221..............................................10
Figure 2.5 Back View of EKI-1221.............................................11
Figure 2.6 Top View of EKI-1221...............................................11
Figure 2.7 Front View of EKI-1222 ............................................12
Figure 2.8 Side View of EKI-1222..............................................12
Figure 2.9 Back View of EKI-1222.............................................13
Figure 2.10Top View of EKI-1222...............................................13
Figure 2.11Front View of EKI-1224 ............................................14
Figure 2.12Side View of EKI-1224..............................................14
Figure 2.13Back View of EKI-1224.............................................15
Figure 2.14Top View of EKI-1224...............................................15
Figure 2.15Front View of ADAM-4572........................................16
Figure 2.16Back View of ADAM-4572........................................16
Figure 2.17Bottom View of ADAM-4572.....................................17
Figure 2.18Side View of ADAM-4572.........................................17
2.3 Connecting Hardware .............................................................................18
2.3.1 Choosing the Location................................................................18
Figure 2.19Combine the Metal Mounting Kit ..............................18
Figure 2.20ADAM-4572 Panel Mounting Bracket Dimensions...19
Figure 2.21ADAM-4572 Panel Mounting....................................19
Figure 2.22DIN-rail Step 1..........................................................20
Figure 2.23DIN-rail Step 2..........................................................20
Figure 2.24DIN-rail Adapter........................................................21
Figure 2.25DIN-rail Mounting......................................................21
2.3.2 Connecting Power.......................................................................22
Figure 2.26Power Connector......................................................22
2.3.3 Connecting Serial Devices..........................................................22
Figure 2.27EKI-1221/1222/1224 Serial Port Pin Assignments...22
2.3.4 Connecting to a Host or the Network..........................................22
2.3.5 ADAM-4572 Serial Port Wiring ...................................................23
Figure 2.28Wiring RS-232 Connection.......................................23
Figure 2.29Wiring RS-485 Connection.......................................23
Figure 2.30Wiring RS-422 Connection.......................................24
Chapter 3 Configuration.....................................25

ADAM-4572 & EKI-1221/1222/1224 vi
3.1 Installing the Configuration Utility............................................................ 26
3.2 Starting the Configuration Utility ............................................................. 29
3.3 Discovering Modbus Gateways .............................................................. 30
3.3.1 Auto Searching........................................................................... 30
3.3.2 Clear Device List and Search Again........................................... 33
3.3.3 Manual Appending...................................................................... 33
3.4 Setting Ethernet Parameters................................................................... 34
3.5 Setting Serial Communication Parameters............................................. 35
3.5.1 Basic Configuration..................................................................... 36
3.5.2 Operation Configuration.............................................................. 38
3.6 Function Accessible Setting.................................................................... 41
3.7 Monitoring Modbus Status...................................................................... 42
3.8 Administrator Setting............................................................................... 42
3.8.1 Import/Export Serial Port Setting................................................ 43
3.8.2 Locate the Modbus Data Gateway ............................................. 43
3.8.3 Lock Device................................................................................ 44
3.8.4 Restore to Factory Default Settings............................................ 45
3.8.5 Update Firmware........................................................................ 46

Chapter 1
1Introduction

ADAM-4572 & EKI-1221/1222/1224 2
1.1 Overview
Advantech’s ADAM-4572 and EKI-1220 series of Modbus Gateways are a robust,
feature-rich, and cost effective way to integrate of Ethernet and Serial Modbus
devices. The ADAM-4572 and EKI-1221/1222/1224 provides one, two or four serial
ports, one or two Ethernet ports, a wide range of power inputs, and a compact slim
design, making them an ideal solution for connecting multiple Modbus/RTU and
Modbus/ASCII serial devices to Modbus TCP (Ethernet).
Originally developed for PLCs in industrial automation and manufacturing control
applications, Modbus is one of the most popular open standard protocols in use
today. The communication mode can be Modbus RTU/ASCII (Serial) or Modbus TCP
(Ethernet). Many industrial devices use Modbus as their communication standard.
However, the Ethernet-based Modbus protocol is different from the original serial-
based protocols that a Modbus Gateway is needed to be a bridge for integration.
The two Ethernet ports allow the EKI-1221/1222/1224 to establish two separated
Ethernet connections to two Ethernet domains or two Ethernet switches in the same
domain. Through a dual Ethernet connection, the EKI-1221/1222/1224 greatly
improves the device connectivity reliability, increase system stability, and simplify the
redundant configuration.
The Modbus/RTU and Modbus/ASCII protocols define how a “master” device polls
one or more “slave” devices and write real-time data over RS-232, RS-422, or RS-
485 serial data communication. The ADAM-4572 and EKI-1221/1222/1224 provides
a feature that can allow users to select master or slave operation for each serial port.
The ADAM-4572 and EKI-1221/1222/1224 not only allows Ethernet master can
control serial slaves, but it can also allow serial masters to control Ethernet or serial
slaves. Furthermore, the EKI-1221/1222/1224 can allow both Ethernet and serial
slaves to be controlled by both Ethernet and serial masters.
The ADAM-4572 and EKI-1221/1222/1224 supports various operating modes: RTU
Master, RTU Slave, ASCII Master, and ASCII Slave.
1.2 Features
Provides dual 10/100 Mbps auto-sensing Ethernet ports (EKI-1220 series only)
Compact design without any hardware configuration
Integration of Modbus TCP and Modbus RTU/ASCII networks
Supports COM port's baud rate up to 921.6 kbps
Supports up to 16 TCP connections and 32 requests simultaneously
Supports 31 slaves (RS-485) per serial port
Provides easy to use configuration utility
Software selectable RS-232/422/485 communication
Auto searching slave ID over configuration utility
Mounts on DIN-rail, wall, or panel
Class I, Division 2 certificate for EKI-1220 series

3 ADAM-4572 & EKI-1221/1222/1224
Chapter 1 Introduction
1.3 Package Check List
ADAM-4572
1 x ADAM-4572 Modbus Gateway
1 x Document and software CD
1 x DIN-rail kit
1 x 25 cm 3P to DB9 cable for RS-232 connection
EKI-1221/1222/1224
1 x EKI-1220 Series Modbus Gateway
1 x 6P power connector
1 x Document and software CD
1 x DIN-rail kit
2 x Wall/panel mount kit
1 x DB9 to 5P connector for RS-422/485 connection
Note! Please check above items, if any one of them is missing or damaged,
contact your sales representative.

ADAM-4572 & EKI-1221/1222/1224 4

Chapter 2
2Getting Started

ADAM-4572 & EKI-1221/1222/1224 6
2.1 Understanding Modbus Gateways
Networks have become increasingly vital for industrial automation applications. Many
control devices today do not have a network port and can only communicate with a
dedicated local PC or control panel. Advantech’s revolutionary network-enabling
technology is now allowing control devices with serial ports to connect to the Ethernet
and share networks quickly and cost-effectively. The ADAM-4572 and EKI-1221/
1222/1224 are network-based, Modbus gateways for integrating new and existing
Modbus/RTU and Modbus/ASCII serial devices to newer TCP/IP networked-based
devices. Manufacturers, system integrators, and end users can now take advantage
of Modbus gateways to create networked applications for remote managing and
accessing data for their control devices that wasn’t possible before.
2.1.1 Protocol Overview
Originally developed for PLCs in industrial automation and manufacturing control
application, Modbus has become one of the most popular open standard protocols in
use today. When it comes to planning data communication for open, multi-vendor
industrial control systems, Modbus is the first choice of end-users and integrators.
Although it’s not the most powerful protocol available, its rare simplicity allows not
only rapid implementation, but also remains flexible enough to be applied in virtually
all industrial situations. The communication mode of Modbus can be ASCII, RTU, or
TCP/IP. Modbus gateways are used to support applications such as protocol conver-
sion between serial (Modbus/ASCII or Modbus/RTU) and networked (Modbus/TCP)
Modbus devices or it can be used to bridge Modbus serial devices over TCP/IP net-
work.
The Modbus/RTU and Modbus/ASCII protocols define how a “master” device polls
one or more “slave” devices to read and write real-time data over RS-232, RS-422, or
RS-485 serial data communication. The simplicity of Modbus/RTU not only allows
rapid implementation, but can also remain flexible enough to be applied in virtually all
industrial situations.
During Modbus network communication, the protocol determines how each controller
will know its device address, recognize a message addressed to it, determine the
kind of action to be taken, and extract any data or other information contained in the
message. If a reply is required, the controller will construct the reply message and
send it back using Modbus protocol.
The way controllers communicate with each other is by using a master-slave tech-
nique, in which only one device (the master) can initiate queries. The other devices
(the slaves) respond by supplying the requested data to the master, or by taking the
action requested in the query. Typical master devices include host processors and
programming panels. Typical slaves include programmable controllers.
It is the master that can address individual slaves and initiate a broadcast message
to all slaves. On the other hand, slaves return a response to queries that are
addressed to them individually. Responses are not returned to broadcast queries
from the master.

7 ADAM-4572 & EKI-1221/1222/1224
Chapter 2 Getting Started
The Modbus protocol has a definite format for the master’s query, which incorporates
the device (or broadcast) address, a function code defining the requested action, any
data to be sent, and an error-checking field. The slave’s response message, which is
also constructed using Modbus protocol, contains fields confirming the action taken,
any data to be returned, and an error-checking field. If an error occurred in receipt of
the message, or if the slave is unable to perform the requested action, the slave will
construct an error message and send it as its response.
The basic system architecture is as below:
Figure 2.1 Modbus System Architecture 1
Figure 2.2 Modbus System Architecture 2

ADAM-4572 & EKI-1221/1222/1224 8
2.1.2 Modbus RTU
The Modbus/RTU protocol defines how a “master” device polls one or more “slave”
devices to read and write data in real-time over RS-232, RS-422, or RS-485 serial
data communication.
When using RTU mode, each 8-bit byte in a message contains two 4-bit hexadecimal
characters. The main advantage of this mode is that its greater character density
allows better data throughput than ASCII mode for the same baud rate. Neverthe-
less, each message must be transmitted in continuous stream.
2.1.3 Modbus ASCII
When using ASCII mode, each 8-bit byte in a message is sent as two ACSII charac-
ters. The primary advantage of this ASCII mode is that it allows time intervals of up to
one second to occur between characters without causing an error.
2.1.4 Modbus TCP
As a new extension of Modbus/RTU, the Modbus/TCP protocol defines how Modbus/
RTU messages are encoded within and transported over TCP/IP-based networks.
Modbus/TCP is just as simple to implement and flexible to apply as the original Mod-
bus/RTU. The Modbus/TCP protocol is defined by its form of encapsulation for a
Modbus request or response. That means the Modbus request or response data is
encapsulated in TCP frame that has a six-byte header in Modbus/TCP protocol.
Modbus/TCP enables the use of Modbus messaging in an Intranet running the TCP/
IP protocols. Modbus/TCP is most commonly used for Ethernet attachment of PLC’s
or I/O modules to other simple field buses or I/O networks.
Table 2.1: Comparison of Modbus RTU and ASCII Modes
Mode RTU ASCII
Coding System 8-bit binary.
Two hexadecimal
character contained in
each ASCII character of
the message
Hexadecimal.
One hexadecimal
character contained in
each ASCII character of
the message
Bits per Byte 1 start bit,
8 data bits,
1 bit for even/odd parity;
no bit for parity
1 stop bit if parity is used;
2 bits if no parity
1 start bit ,
7 data bits,
1 bit for even/odd parity;
no bit for parity
1 stop bit if parity is used;
2 bits if no parity
Error Check CRC LRC

9 ADAM-4572 & EKI-1221/1222/1224
Chapter 2 Getting Started
2.2 Specifications
2.2.1 EKI-1221/1222/1224
LAN
Ethernet 10/100 Mbps, RJ45
No. of Ports 2
Protection Built-in 1.5 KV magnetic isolation
Serial Interface
Interface RS-232/422/485
No. of Ports 1, 2 or 4
Connector Type D-Sub 9 male
Parity None, Even, Old, Space, Mark
Data bits 7, 8
Stop bits 1, 2
Flow Control RTS/CTS, XON/XOFF
Speed 50 bps to 921.6 kbps
Signals
RS-232 TxD, RxD, RTS, CTS, DTR, DSR, DCD, RI, GND
RS-422 Tx+, Tx-, Rx+, Rx-, GND
RS-485 Data+, Data-, GND
Protection 15 KV ESD for all signals
Software Features
Operation Mode Modbus RTU master/slave, Modbus ASCII master/slave
Utility Serial Device Server Configuration Utility
Power Requirements
Power Input 12 to 48 VDC
No. of Power Inputs 2
Power Connector Terminal block
Power Consumption 300 mA (max.)
Environment
Operating Temperature 0 to 60 °C (32 to 140 °F)
Storage Temperature -20 to 85 °C (-4 to 185 °F)

ADAM-4572 & EKI-1221/1222/1224 10
2.2.2 ADAM-4572
LAN
Ethernet 10/100 Mbps, RJ45
Protection Built-in 1.5 KV magnetic isolation
Serial Interface
Interface RS-232/422/485
No. of Ports 1
Connector Type Terminal block
Parity None, Even, Old, Space, Mark
Data bits 7, 8
Stop bits 1, 2
Flow Control RTS/CTS, XON/XOFF
Speed 50 bps to 921.6 kbps
Signals
RS-232 TxD, RxD, GND
RS-422 Tx+, Tx-, Rx+, Rx-, GND
RS-485 Data+, Data-, GND
Protection 15 KV ESD for all signals
Software Features
Operation Mode Modbus RTU master/slave, Modbus ASCII master/slave
Utility Serial Device Server Configuration Utility
Power Requirements
Power Input 10 to 30 VDC
Power Connector Terminal block
Power Consumption 150 mA (max.)
Environment
Operating Temperature 0 to 60 °C (32 to 140 °F)
Storage Temperature -20 to 80 °C (-4 to 176 °F)

11 ADAM-4572 & EKI-1221/1222/1224
Chapter 2 Getting Started
2.3 Hardware
The following instructions will give the overview of ADAM-4572 and EKI-1221/1222/
1224 hardware and its installation.
2.3.1 LED Indicators
There are LEDs display the two sets of power status, system status, dual networks
status, and serial communication status on the front panel of ADAM-4572, EKI-1221,
EKI-1222, and EKI-1224. Each of them has its own specific meaning as below table.
Table 2.2: EKI-1221/1222/1224 LED Indicators
LED Name LED Color LED Description
P1 Green Power 1 is on.
Off Power 1 is off, or power error condition exists.
P2 Green Power 2 is on.
Off Power 2 is off, or power error condition exists.
Status Orange Blinking: System is ready.
Steady on: The device server has been located by utility’s
locating the device function.
Off System is not working.
Ethernet Orange Blinking: Ethernet port is transmitting or receiving data.
Steady on: Ethernet has the good link for 10Mbps or
100Mbps operations.
Green On: 100Mbps Ethernet connection.
Off: 10Mbps Ethernet connection.
Serial Orange Serial port is transmitting data.
Green Serial port is receiving data.
Off No data is transmitted or received through the serial port.
Table 2.3: ADAM-4572 LED Indicators
LED Name LED Color Status LED Description
Status/Power RED ON Heartbeat (1 time/sec), system is ready
OFF System is not working
GREEN ON Power is on
OFF Power is off
Speed/Link RED ON 100 Mbps speed
OFF 10 Mbps speed
GREEN ON Valid network link
OFF Invalid network link
Serial RED ON Data being transmitted
OFF No data being transmitted
GREEN ON Data being received
OFF No data being received

ADAM-4572 & EKI-1221/1222/1224 12
2.3.2 Dimensions (Units: mm)
EKI-1221:
Figure 2.3 Front View of EKI-1221
Figure 2.4 Side View of EKI-1221

13 ADAM-4572 & EKI-1221/1222/1224
Chapter 2 Getting Started
Figure 2.5 Back View of EKI-1221
Figure 2.6 Top View of EKI-1221

ADAM-4572 & EKI-1221/1222/1224 14
EKI-1222:
Figure 2.7 Front View of EKI-1222
Figure 2.8 Side View of EKI-1222