Aerofit IF8102 User manual

Table Of Contents
Read all precautions and instructions in this manual before using this
equipment.
! CAUTION
Important Safety Instructions-------------------------------------------------------------- 3
Instructions------------------------------------------------------------------------------------ 4
Parts List--------------------------------------------------------------------------------------- 5
Exploded View ------------------------------------------------------------------------------- 8
Measurement Guide------------------------------------------------------------------------ 9
Assembly Instructions--------------------------------------------------------------------- 10
Assembly------------------------------------------------------------------------------------- 11
Exercise Instructions---------------------------------------------------------------------- 21
Maintenance Schedule-------------------------------------------------------------------- 22
General Maintenance Information----------------------------------------------------- 23
Weight Training Tips--------------------------------------------------------------------- 24
Specifications------------------------------------------------------------------------------- 24

─ 3─
Important Safety Instructions
Before beginning any fitness program, you should obtain a complete physi-
cal examination from your physician. When using exercise equipment, basic
precautions should always be taken, including the following:
* Read all instructions before using the equipment. These instructions are
written to ensure your safety and to protect the unit.
* Do not allow children on or near the equipment.
* Use the equipment only for its intended purpose as described in this
guide. Do not use accessory attachments that are not recommended by
the manufacturer: such attachments might cause injuries.
* Wear proper exercise clothing and shoes for your workout----no loose
clothing.
* Be careful when getting on or off the equipment.
* Do not overexert yourself or work to exhaustion.
* If you feel any pain or abnormal symptoms, stop your workout immediately
and consult your physician.
* Never operate the unit when it has been dropped or damaged.
* Never drop or insert anything into any opening in the equipment.
* Always check the unit and its cables before each use. Make sure that all
fasteners and cables are secure and in good working condition.
* Frayed or worn cables can be dangerous and may cause injury.
Periodically check these cables for any indication of wear.
* Keep hands, limbs, loose clothing and long hair well out of the way of
moving parts.
* Do not attempt to lift more weight than you can control safely.
* Do not use the equipment outdoors.
Personal Safety During Assembly
* Read each step in the assembly instructions and follow the steps in
sequence. Do not skip ahead. If you skip ahead, you may learn later that
you have to disassemble components and that you may have damaged
the equipment.
* Assemble and operate the equipment on a solid, level surface. Locate the
unit a few feet from walls or furniture to provide easy access. The equip-
ment is designed for your enjoyment. By following these precautions and
using common sense, you will have many safe and pleasurable hours of
healthful exercise with the equipment.

Instructions
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that all
parts have been included in your shipment. When ordering, use part number
and description from the lists. Use only our replacement part when servicing.
Failure to do so will void your warranty and could result in personal injury.
The equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly. If
you are unable to correct the problem, call your authorized dealer. Be sure to
have your serial number and this manual when calling. When all parts have
been accounted for, continue on.
Tools Required
Ratchet Wrench and Socket
Adjustable Wrench
Rubber Mallet
Hex Key Wrench Set
─ 4─

─ 5─
Par ts List
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
Item No. Part No. Description Qty
1 IF81020100 Weight Stack Frame 1
2 IF81020200 Bottom Cross Brace 1
3 IF81020300 Front Upright Frame 1
4 IF81020400 Top Cross Brace 1
5 IF81020500 Thigh Frame 1
6 IF81020600 Cross Frame 1
7 AXT4S1600 Pulley Bracket 1
8 IF81020800 Guide Rod φ25*2.5*1529 2
9 IF81020900 Seat Pad 1
10 IF81021000 Adjustable Plate 1
11 IF81021100 Cable 1 1
12 IF81021200 Cable 2 1
13 IF81021300
Cable 3 1
14 CWRVL002B1200 Top Pulley Bracket 2
15 PL90020600 Row Handle 1
16 CWRVL0021600 Strap Handle 2
17 IF81162200 Top Shroud 1
18 IF81021800 Rear Shroud 1
19 IF81021900 Front Shroud 1
20 IF81022000 End Cap 2
21 IF81223900 Mount Sleeve φ40*25 2
22 IF81162100 Shroud Clip 6
23 PL90165400 Top Plate 1
24 PL90020900 Foot Tube 1
25 IT9022B7400 R24 Fixed Plate 1
26 M01005900 Pulley Plate 2
27 PTSHILO12800 Weight Rubber Bumper 2
28 HLG8DS2 Gear Hook 3
29 SG500110400 4.5" Pulley 11
30 IT80125400 Rubber Stopper 2
31 HF1641800 Plug □38*50 2
32 KF18606200 Plug □50.8 1
33 KFFID2800 Plug □50.8*76.2 1
34 GB2766006-2Z Bearing 6006-2Z 4
35 IF81023500 Foam Padding 2
36 HF1652100 Plastic Washer 4
37 GB894.130FH12 Retainning Snap Ring φ30 2
38 GB893.155FH12 Hole Clip φ55 4

─ 6─
Par ts List
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
Item No. Part No. Description Qty
39 PL90101200 V-type Pulley 2
40 M01402000 Bushing φ25*φ12.2*13 2
41 IN-S10111200 Spacer φ17*10.5 2
42 IF81163500 Selector Pin W/Coil 1
43 IF81024300 Pop Pin 1
44 IF81162700 Plastic Plate 2
45 TLP-2002100 Plug Bumperφ45*16.5 1
46 HF900-03A1700 Hand Grip 2
47 IF81165000 Nut 2
48 IF81162000 Foot Cover 3
49 DQ12DS2A Flat Washer φ13*φ24*1.5 2
50 DQ10DS2A Flat Washer φ11*φ23*2 57
51 GB958DS2 Flat Washer φ9*φ16*1.6 2
52 DQ6DS2A Flat Washer φ6.6*φ15*2 2
53 GB5781M10*30DS20 Hex Head Bolt M10*30 2
54 GB5780M10*50DS20 Hex Head Bolt M10*50 10
55 GB5780M10*65DS20 Hex Head Bolt M10*65 3
56 GB5780M10*75DS20 Hex Head Bolt M10*75 5
57 GB5780M10*80DS20 Hex Head Bolt M10*80 2
58 GB5780M10*105DS20 Hex Head Bolt M10*105 6
59 GB5780M12*80DS20 Hex Head Bolt M12*80 1
60 GB819M5*15DS2 Flat Philips Screw M5*15 12
61 GB77M8*8DS18 Socket Set Screw M8*8 4
62 PNLM10*30*30DS2NL Button Head Cap Screw M10*30 2
63 PNLM6*15DS2 Button Head Cap Screw M6*15 2
64 GB70M8*20DS2 Socket Head Cap Screw M8*20 2
65 NM8DS2 Nylon lock Nut M8 2
66 NM10DS2 Nylon lock Nut M10 25
67 NM12DS2 Nylon lock Nut M12 1
68 BNH0371 Hex key S=3/16" 1
69 NBS4DHS Hex key S=4 1
70 NBS5DHS Hex key S=5 1
71 NBS6DHS Hex key S=6 1
72 LW200BS Wrench 1
73 YHY Lube 1
77 GB5780M10*110*30DS20NL Hex Head Bolt M10*110*30 2

─ 7─
Parts List-Weight Plates
!There are three configuration of weights: 170LBS/200LBS/ ,
please see following form for details.
250LBS
Item No. Part No. Description Qty
80 PLWS1000 Weight Plate 10LBS 16
Item No. Part No. Description Qty
80 PLWS1000 Weight Plate 10LBS 10
81 IF8WS1500 Weight Plate 15LBS 6
Item No. Part No. Description Qty
81 IF8WS1500 Weight Plate 15LBS 16
Weight Plate 170LBS
Weight Plate 200LBS
Weight Plate 250LBS

─ 8 ─
Exploded View

─ 9 ─
SHCS = Socket Head Cap Screw
FHCS = Flat Head Cap Screw
HHB = Hex Head Bolt
BHCS = Button Head Cap Screw
Measurement Guide

Assembly of the takes professional installers about 2 hours. If this is
the first time you have assembled this type of equipment, plan to spend more
time. It is strongly recommended to assemble the equipment by professional in-
stallers. You may find it quicker, safer, easier to assemble this equipment with
the help of a friend, as some of components may be large, heavy or awkward to
handle alone. It is important that you assemble your product in a clean, clear,
uncluttered area. This will enable you to move around the product while you are
fitting components and reduce the possibility of injury during assembly.
As with any assembled part, proper alignment and adjustment is critical. While
tightening the fasteners, be sure to leave room for adjustments. Do not fully
tighten the fasteners until instructed to do so. Be careful to assemble the com-
ponents in the sequence presented in this guide.
equipment
Assembly Instructions
─ 10 ─

─ 11 ─
Assembly
Step 1
1.Attach the Bottom Cross Brace (#2) to the Weight Stack Frame(#1)using:
one M10*105 HHB(#58) one M10*110*30 HHB(#77)
three Φ11Φ23*2 Flat Washer(#50) one M10 Nylon lock Nut(#66)
2.Attach the Front Upright Frame (#3) to the Bottom Cross Brace (#2)using:
two M10*75 HHB(#56) four Φ11Φ23*2 Flat Washer(#50)
two M10 Nylon lock Nut(#66)
3.Attach the Foot Tube (#24) and the R24 Fixed Plate (#25)to the Bottom
Cross Brace (#2)using:
two M10*75 HHB(#56) four Φ11Φ23*2 Flat Washer(#50)
two M10 Nylon lock Nut(#66)
4.Attach six Shroud Clip(#22) to the Weight Stack Frame(#1)using:
twelve M5*15 Flat Philips Screws (#60)
Note:Hand tighten bolts and Nylon Lock nuts until machine is fully assembled.

─ 12 ─
Assembly
Step 2
1.Attach the Top Cross Brace (#4) to the Weight Stack Frame(#1)using:
one M10*105 HHB(#58) one M10*110*30 HHB(#77)
three Φ11*Φ23*2 Flat Washer(#50) one M10 Nylon lock Nut(#66)
2.Attach the Top Cross Brace (#4) to the Front Upright Frame (#3)using:
two M10*105 HHB(#58) four Φ11*Φ23*2 Flat Washer(#50)
two M10 Nylon lock Nut(#66)
3.Attach the Thigh Frame (#5) to the Front Upright Frame (#3)using:
one M12*80 HHB(#59) two Φ13*Φ24*1.5Flat Washer(#49)
one M12 Nylon lock Nut(#67)
4.Attach the Cross Frame (#6) to the Front Upright Frame (#3) and the Bottom
Cross Brace(#2) using:
two M10*105 HHB(#58) two M10*80 HHB(#57)
eight Φ11*Φ23*2 Flat Washer(#50) four M10 Nylon lock Nut(#66)
Note:Hand tighten bolts and Nylon Lock nuts until machine is fully assembled.

─ 13 ─
Assembly
Step 3
1.Attach two 4.5" Pulley (#29) to two Top Pulley Bracket (#14) using:
two M10*50 HHB(#54) four Φ11*Φ23*2 Flat Washer(#50)
two M10 Nylon lock Nut(#66)
2.Attach two V-type Pulley (#39) to the Top Cross Brace (#4) using :
two M10*65 HHB(#55) four Φ11*Φ23*2 Flat Washer(#50)
two M10 Nylon lock Nut(#66)
3.Attach one 4.5" Pulley (#29) to the Pulley Bracket (#7)using:
one M10*50 HHB(#54) two Φ11*Φ23*2 Flat Washer(#50)
one M10 Nylon lock Nut(#66)
4.Attach the Cable 2(#12) to the Top Cross Brace (#4) and two Top Pulley
Bracket(#14) and the Pulley Bracket (#7).
Note: Wrench Tighten bolts and Nylon Lock nuts.

─ 14 ─
Assembly
Step 4
1.Attach two 4.5" Pulley (#29) to two Pulley Plate (#26)using:
two M10*50 HHB(#54) four Φ11*Φ23*2 Flat Washer(#50)
two M10 Nylon lock Nut(#66)
2.Attach the Cable 3(#13) to the Top Cross Brace (#4) and the Pulley Bracket (#7).
Note: Wrench Tighten bolts and Nylon Lock nuts.

─ 15 ─
Assembly
Step 5
1.Attach three 4.5" Pulley (#29) to the Weight Stack Frame (#1);
three M10*50 HHB(#54) six Φ11*Φ23*2 Flat Washer(#50)
three M10 Nylon lock Nut(#66)
2.Attach two 4.5" Pulley (#29) to the Bottom Cross Brace (#2);
two M10*50 HHB(#54) four Φ11*Φ23*2 Flat Washer(#50)
two M10 Nylon lock Nut(#66)
3.Attach one 4.5" Pulley (#29) to the Front Upright Frame (#3)using:
one M10*65 HHB(#55) two Φ11*Φ23*2 Flat Washer(#50)
one M10 Nylon lock Nut(#66)
Note:Wrench Tighten bolts and Nylon Lock nuts.

─ 16 ─
Assembly-170LBS
Here is the assembly instruction for 170LBS weights.
Please assemble according to the actual weights you buy.
Step 6
1.Attach：
two Φ25*2.5*1529 Guide Rod (#8) two Φ76.2*Φ26.9*38.1 Weight Rubber Bumper (#27)
sixteen 10LBS Weight Plate (#80) one Top Plate (#23)
to the Weight Stack Frame (#1)using：
two Φ40*25 Mount Sleeve (#21) four M8*8 Socket Set Screws(#61)
2.Attach the Selector Pin W/Coil (#42) to Top Plate (#23);
3.Attach the Cable 1 (#11) to the Top Plate (#23).
Note: Hand tighten bolts and Νylon Lock nuts until machine is fully assembled.

─ 17 ─
Assembly-200LBS
Here is the assembly instruction for 200LBS weights.
Please assemble according to the actual weights you buy.
Step 6
1.Attach：
two Φ25*2.5*1529 Guide Rod (#8) two Φ76.2*Φ26.9*38.1 Weight Rubber Bumper (#27)
ten 10LBS Weight Plate (#80) six 15LBS Weight Plate (#81)
one Top Plate (#23)
to the Weight Stack Frame (#1)using：
two Φ40*25 Mount Sleeve (#21) four M8*8 Socket Set Screws(#61)
2.Attach the Selector Pin W/Coil (#42) to Top Plate (#23);
3.Attach the Cable 1 (#11) to the Top Plate (#23).
Note: Hand tighten bolts and Νylon Lock nuts until machine is fully assembled.

─ 18 ─
Assembly-250LBS
Here is the assembly instruction for 250LBS weights.
Please assemble according to the actual weights you buy.
Step 6
1.Attach：
two Φ25*2.5*1529 Guide Rod (#8) two Φ76.2*Φ26.9*38.1 Weight Rubber Bumper (#27)
sixteen 15LBS Weight Plate (#81) one Top Plate (#23)
to the Weight Stack Frame (#1)using：
two Φ40*25 Mount Sleeve (#21) four M8*8 Socket Set Screws(#61)
2.Attach the Selector Pin W/Coil (#42) to Top Plate (#23);
3.Attach the Cable 1 (#11) to the Top Plate (#23).
Note: Hand tighten bolts and Νylon Lock nuts until machine is fully assembled.

─ 19 ─
Assembly
Step 7
1.Attach the Seat Pad (#9) to the Bottom Cross Brace (#2) using:
one M10*75 HHB(#56) two M10*30HHB(#53)
three Φ11*Φ23*2 Flat Washer(#50)
2.Attach the Row Handle (#15) to the Cable 1 (#11) using:
one Gear Hook(#28)
3.Attach two Strap Handle (#16) to the Cable 2 (#12) using:
two Gear Hook(#28)
4.Attach ：
two Foam Padding (#35) four Plastic Washer(#36)
two End Cap (#20)
to the Thigh Frame (#5) using:
two M10*30*30 BHCS (#62) two Φ11*Φ23*2 Flat Washer(#50)
Note:Wrench Tighten bolts and Nylon Lock nuts.

─ 20 ─
Assembly
Step 8
1.Attach the Front Shroud (#19) and the Rear Shroud (#18) to the Weight Stack
Frame (#1);
2.Attach the Top Shroud (#17) to the Weight Stack Frame (#1) using:
two M6*15 BHCS (#63) two Φ6.6*Φ15*2 Flat Washers (#52)
Note:Wrench Tighten bolts and Nylon Lock nuts.