AETNAGROUP ROBOPAC TECHNOPLAT CS/CW User manual

USE AND MAINTENANCE MANUAL
ENG
Rotating platform machine for plastic stretch film wrapping
TECHNOPLAT CS/CW
TECHNOPLAT CS/CW TP
Translation of the original instructions
Code: 3709302568.0
Edition: 0517
____________
SERIAL NUMBER
____________
A
TTENTION
Read and understand these instructions before usin
g
the machine.
Keep this handbook for further consultation.
ROBOPAC S.p.A.

TECHNOPLAT CS/CW
TECHNOPLAT CS/CW TP
Summary
1. GENERAL INFORMATION
1.1. PURPOSE OF THE MANUAL
1.2. MANUFACTURER AND MACHINE IDENTIFICATION
1.3. TERMS AND DEFINITIONS
1.4. MODES OF REQUESTING FOR ASSISTANCE
1.5. ATTACHED DOCUMENTATION
1.6. HOW TO READ THE DIRECTIONS FOR USE
2. SAFETY INFORMATION
2.1. GENERAL SAFETY PRECAUTIONS
2.2. SAFETY WARNINGS FOR HANDLING AND INSTALLATION
2.3. SAFETY WARNINGS FOR USE AND OPERATION
2.4. SAFETY WARNINGS RELATED TO INCORRECT USE
2.4.1. INCORRECT USE THAT CAN BE REASONABLY EXPECTED
2.4.2. EMPLOYER OBLIGATIONS
2.5. SAFETY WARNINGS ON RESIDUAL RISKS
2.6. SAFETY WARNINGS FOR REGULATIONS AND MAINTENANCE
2.7. SAFETY WARNING FOR ELECTRICAL EQUIPMENT
2.8. INFORMATION AND SAFETY SIGNALS
2.9. SURROUNDING AREAS
3. TECHNICAL INFORMATION
3.1. MACHINE GENERAL DESCRIPTION
3.1.1. DESCRIPTION OF MACHINE MODELS
3.2. DESCRIPTION OF THE OPERATION CYCLE
3.3. SAFETY DEVICE DESCRIPTIONS
3.4. DESCRIPTION OF THE ELECTRICAL DEVICES
3.5. PNEUMATIC DEVICE DESCRIPTION
3.6. DESCRIPTION OF ACCESSORIES ON REQUEST
3.7. TECHNICAL SPECIFICATIONS TECHNOPLAT CS-CW
3.7.1. MACHINE AND PALLET DIMENSIONS
3.7.2. MACHINE TECHNICAL SPECIFICATIONS
3.7.3. PRESSER TECHNICAL SPECIFICATIONS
3.7.4. COMPRESSED-AIR CREASING DEVICE TECHNICAL FEATURES
3.8. TECHNICAL SPECIFICATIONS TECHNOPLAT CS-CW TP
3.8.1. MACHINE AND PALLET DIMENSIONS
3.8.2. MACHINE TECHNICAL SPECIFICATIONS
3.8.3. PRESSER TECHNICAL SPECIFICATIONS
3.8.4. COMPRESSED-AIR CREASING DEVICE TECHNICAL FEATURES
3.9. COIL TECHNICAL SPECIFICATIONS
3.9.1. REEL FEATURES
3.10. NOISE LEVEL
3.11. INSTALLATION ENVIRONMENT CHARACTERISTICS
4. INFORMATION ON HANDLING AND INSTALLATION OPERATIONS
4.1. RECOMMENDATIONS FOR HANDLING AND LOADING
4.2. PACKAGING AND UNPACKING
4.3. TRANSPORT AND HANDLING
4.4. HANDLING AND LIFTING
4.5. MACHINE INSTALLATION
4.5.1. ELECTRICAL BOX ASSEMBLY
4.5.2. SLIDE GUIDE MAST ASSEMBLY
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4.5.3. LOADING/UNLOADING RAMP ASSEMBLY (TP VERSION)
4.5.4. ASSEMBLY OF THE CUTTING UNIT/SEALING UNITS
4.5.5. ASSEMBLY OF THE PNEUMATIC PANEL
4.5.6. PNEUMATIC PRESSER ASSEMBLY (OPTIONAL)
4.5.7. ASSEMBLY OF THE MECHANICAL PRESSURE PLATEN (OPTIONAL)
4.6. FASTENING THE MACHINE
4.7. SETTING THE MACHINE INTO THE GROUND
4.8. RECOMMENDATIONS FOR CONNECTIONS
4.9. PNEUMATIC CONNECTIONS
4.10. ELECTRICAL CONNECTION
5. INFORMATION ON ADJUSTMENTS
5.1. RECOMMENDATIONS FOR ADJUSTMENTS
5.2. ADJUSTING FILM "STRETCH"
5.2.1. "PDS" TYPE REEL CARRIAGES (REPLACE THE DRAWING GEARS)
5.3. REEL CARRIAGE LIFTING CHAIN ADJUSTMENT
5.4. TABLE ROTATION CHAIN ADJUSTMENT
5.5. ADJUSTMENT OF TABLE GUIDE ROLLERS
5.6. CLAMP CLOSING ADJUSTMENT
6. ABOUT THE USE
6.1. RECOMMENDATIONS FOR OPERATION AND USE
6.2. CONTROL DESCRIPTION
6.3. DESCRIPTION OF THE USER INTERFACE
6.3.1. NUMERIC AND ALPHANUMERIC KEYPAD
6.3.2. SCHEDULE WINDOW
6.4. "HOME" SCREENSHOT
6.5. "MANUAL HANDLING" SCREENSHOT
6.5.1. MANUAL REINFORCEMENT FUNCTION
6.6. "RECIPES" SCREENSHOT
6.7. "WRAPPING CYCLE" SCREENSHOT
6.8. SCREENSHOT “GENERAL PARAMETERS”
6.9. "PRODUCTION COUNTERS (PALLETS") SCREENSHOT
6.10. “H.M.I. SETTINGS” SCREEN
6.11. "PASSWORD MODIFICATION" SCREENSHOT
6.12. "PASSWORD INSERTION (USER LOGIN)" SCREENSHOT
6.13. "SERVICE" SCREENSHOT
6.14. PROGRAMMING A NEW RECIPE
6.15. SWITCHING THE MACHINE ON AND OFF
6.16. CYCLE PARAMETER SETTING
6.17. WRAPPING CYCLES DESCRIPTION
6.17.1. DOUBLE WRAPPING CYCLE
6.17.1.1. CYCLE WITH CUTTING DISABLED
6.17.1.2. CYCLE WITH SEALING DISABLED (CW VERSION ONLY)
6.17.2. WRAPPING CYCLE WITH FEEDER
6.18. STARTING AND STOPPING THE CYCLE
6.18.1. USE OF THE “START” CHAIN (OPTIONAL)
6.19. TYPES OF STOPPING AND STARTING
6.19.1. TEMPORARY STOP (VOLUNTARY)
6.19.2. MACHINE STOP DUE TO ELECTRICAL POWER CUT
6.19.3. PRODUCTION END STOP
6.19.4. EMERGENCY STOP AND RESTART
6.20. CHANGE THE PRESSER HEIGHT
6.20.1. ROD PNEUMATIC CYLINDER
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6.20.2. MECHANICAL PRESSER
6.21. REEL LOADING
7. MAINTENANCE INFORMATION
7.1. MAINTENANCE INSTRUCTIONS
7.2. ROUTINE MAINTENANCE INTERVALS
7.3. LUBRICATION POINT DIAGRAM
7.4. LUBRICANTS TABLE
7.5. CONDENSATE DISCHARGE
7.6. CLEANING THE AIR FILTER
7.7. CLEANING MACHINE
8. TROUBLESHOOTING
8.1. ALARM MESSAGES
9. SPARE PARTS REPLACEMENT INFORMATION
9.1. RECOMMENDATIONS FOR REPLACING PARTS
9.2. REPLACING ROTATING TABLE WHEELS(TECHNOPLAT CS/CW)
9.3. REPLACING ROTATING TABLE WHEELS(TECHNOPLAT CS/CW TP)
9.4. REPLACEMENT OF THE CUTTING THREAD
9.5. LIST OF THE RECOMMENDED SPARE PARTS
9.6. MACHINE DISPOSAL AND SCRAPING
9.6.1. TAKING THE MACHINERY OUT OF SERVICE
9.6.2. MACHINE SCRAPPING
10. ENCLOSED DOCUMENTATION
10.1. WARRANTY CONDITIONS
10.2. STANDARD PNEUMATIC MACHINE CIRCUIT DIAGRAM
10.3. PNEUMATIC MACHINE CIRCUIT DIAGRAM WITH PROTECTION (OPTIONAL)
10.4. CE STATEMENT OF CONFORMITY
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1. GENERAL INFORMATION
1.1. PURPOSE OF THE MANUAL
‒The manual is an integral part of the machine and is aimed to provide the operator the instructions for
use in order to prevent and reduce the risks that arise from man-machine interface.
T
he information have been written by the manufacturer into Italian (the original language)
in full com
p
liance with the
p
rofessional writin
g
p
rinci
p
les and the re
g
ulations in force.
T
he communication principles were chosen according to the target readers in order to eas
e
t
he readin
g
and understandin
g
of the information.
T
he information may be translated into other languages to satisfy the legal and/or marke
t
requirements.
T
he manuals must be translated directly from the ORIGINAL INSTRUCTIONS, withou
t
modification.
Each translation (including that provided by the purchasing agent or by the company that
introduces the machine into the country in question) must specify the message "Translation
of the original instruction".
‒Keep this manual for the entire duration of its useful life in a well known and easy to access place,
available for reference any time the need should arise.
‒In order to easily consult the specific topics of interest, check the table of contents.
‒Some information may not correspond completely to the actual configuration of the machine delivered.
‒Any additional information does not affect the readability of the text and the safety level.
‒The manufacturer reserves the right to modify the contents of the manual without prior notice provided
that the safety level is not altered.
‒All information supplied by the recipients represents an important contributionto the improvement of
the after-sales service that the manufacturerwill offer to his/her customers.
‒The symbols described below are used to highlight the most important information or specifications.
i
Danger - Warning
T
he symbol indicates extremely hazardous situations which, if ignored, could seriously jeopardise personal
health and safety.
i
Caution - Warning
T
he symbol indicates that suitable actions must be adopted to preventpersonal health and safety risks and
avoid economic damages.
|
Important
T
his s
y
mbol indicates critical technical and o
p
eratin
g
informationthat shall be observed.
1.2. MANUFACTURER AND MACHINE IDENTIFICATION
T
he illustrated identification plate is applied directly on the machine. It contains references and indispensable
operating safety indications.
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A
)Machine model.
B) Machine’s serial number.
C) Year of manufacture.
D) Power supply voltage.
E) Power supply frequency.
F) Power supply phases.
G) Electrical power consumption.
H) Total installed power.
L) Air consumption.
M) Max. air supply pressure.
N) Machine weight.
P) Manufacturer’s name.
1.3. TERMS AND DEFINITIONS
Some recurring terms found within the manual are described in order to provide a more complete image of
their meanings.
‒ Routine maintenance:
Group of functions necessary to maintain suitable machine operations and efficiency. Normally the
manufacturer, who defines the necessary skills and intervention procedures, plans these operations.
‒ Non-routine maintenance:
The whole of the operations necessary to keep the operating and efficiency capacity of the machinery.
These operations are not scheduled by the manufacturer and must be carried out by the maintenance
technician.
‒ Operator:
A person authorised and chosen from those who have the requirements, skills and information
necessary for installation, use and ordinary maintenance of the machine.
‒ Maintenance technician:
A person authorised and chosen among those who have the requirements, skills and information
necessary to perform ordinary and extraordinary machine maintenance. He is expected, therefore, to
possess precise information and skills with particular expertise in the field of intervention.
‒Format Change:
series of operations to carry out on the machine before starting to work with the machine with different
characteristics respect to the previous ones.
‒ Training:
training process aimed to transfer to the operator the knowledge, skills and behaviour required to
operate the machine autonomously, properly and safely.
‒ Installer:
technician chosen, among those that meet the requisites, and authorised by the manufacturer or by its
representative, to install and test the machine or the system in question.
‒ Assistant:
employee assigned to assist the production processes of the machine or system in question.
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1.4. MODES OF REQUESTING FOR ASSISTANCE
T
he distribution networ
k
ROBOPAC is at your service for any problem that requires technical support, to order
spare parts, and for whatever new type of need that can help develop your business.
Report the data displayed on the ID plate, the estimated hours you have used the machine, and the type of
flaw you have uncovered when requesting technical support.
Contact one of our authorized dealers at the listed address for all your needs.
ROBOPAC S.p.A
VIA FABRIZIO DA MONTEBELLO, 81
47892 GUALDICCIOLO, REPUBBLICA S. MARINO (RSM)
Phone 0549 (international ++378) 910511
Fax [phone] - 905946
htpp://www.aetnagroup.com
1.5. ATTACHED DOCUMENTATION
T
he machine is provided with the documentation listed below, in the absence of a different trade agreement.
‒CE statement of conformity.
‒Warranty conditions.
‒Pneumatic circuit diagram.
‒Wiring diagram and list of components.
‒Manuals of installed commercial devices (if necessary for machine use).
‒Instructions for unpacking and installation.
‒Quick start guide.
‒USB flash drive that contains the information listed.
‒Use and maintenance manual translated into various languages.
‒Spare parts catalogue.
‒Machine programming software.
‒Electrical wiring diagram.
1.6. HOW TO READ THE DIRECTIONS FOR USE
T
he handbook is divided in chapters, each of which describes a specific category of information.
Each operator who interacts with the machine, apart from reading all the documentation, must read and learn
the information concerning his specific qualification.
Refer to the name preceding the title of the chapters, present in the summary, to search for the subjects to
consult.
These instructions are the result of an automatic system of assembly of text and illustrations, therefore, it is
p
ossible to find, as pages change, some interruptions of the flow of text and charts.
Keep this manual for the entire duration of its useful life in a well known and easy to access
place, available for reference any time the need should arise.
Keep the instructions for use and the attached documentation for future consultation.
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2. SAFETY INFORMATION
2.1. GENERAL SAFETY PRECAUTIONS
‒Carefully read the "Instructions for use" specified in the manual and those applied directly to the
machine.
It is important to dedicate a little time to read the "Instructions for use" in order to minimise the risks
and avoid unpleasant accidents.
‒Before performing any operation, the operator must make sure that he/she understood the "Instructions
for use".
‒Pay attention to the SAFETY WARNINGS, do not use the machine for UNSPECIFIED PURPOSES and assess
the possible RESIDUAL RISKS.
‒Caution is essential.
Safety is also in the hands of those who interface with the machine throughout its life span.
Sometimes, accidents can be caused by a "careless" use of the machine by the operator.
Usually it is too late to remember what should have been done when the accident has
alread
y
ha
pp
ened.
‒Preserve the readability of the information signs and observe the indications given.
The information signs may have different shapes and colours, indicating hazards, obligations,
prohibitions and information.
‒The manufacturer has designed the machine observing all the "good manufacturing regulations" and
the standards in force.
The machine has been designed to be constructed and equipped with devices that ensure intrinsic
safety.
Tampering with the safety devices and the removal of the same may create risks (even severe) for the
operators.
‒The personnel authorised to carry out any operation with the machine must have acknowledged
experience in the specific field.
‒ The manufacturer is not responsible for any damage to the product delivered in the package
during the wrapping and stabilisation and the following operation phases.
Non compliance with the instructions given may cause risks for safety and health of the
p
ersons and economic dama
g
es.
2.2. SAFETY WARNINGS FOR HANDLING AND INSTALLATION
‒The personnel authorised to handle the machine (loading and unloading) must possess particular
expertise in the field of intervention.
‒Handle (load and unload) the machine according to the instructions affixed directly to the machine, to
the package and those in the user manual.
‒During handling use one or two assistants, if required. This operation may generate unpredictable risks.
In order to minimise the risks related to assistants' involvement, you must inform them priorily on the
type of work and the behaviour to be used.
‒The machine must be handled with the aid of specific means (crane, forklift etc.) by qualified personnel
capable of observing the safety requirements.
‒When using the lifting means, insert and/or fasten the devices (hooks, forks etc.) ONLY into the points
provided on the package and/or the machine.
‒Transport the machine suitable means of adequate capacity.
‒Make sure the machine and its components are properly fastened to the transport mean.
Check the machine dimensions and affix proper signs if the machine overall dimensions exceed the
values allowed by road regulations.
‒The minimum and maximum temperature (during transport and/or storage) must fall within the range
allowed in order to prevent damaging the electrical components.
‒Install the machine ONLY in spaces free of explosion and /or fire risks.
Avoid the spaces exposed to atmospheric and corrosive agents.
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‒Assess, prior to installation, if it is necessary to draw up a "safety plan" in order to protect the safety of
the personnel involved.
‒Provide proper safety conditions when operating at high altitudes areas that are dangerous and hard to
access.
‒Install the machine according to the minimum perimeter indicated by the manufacturer and the
surrounding activities.
‒Should the machine interface directly/indirectly with other machines or production lines, draw up the
installation design of the machine.
The design must include all the operating conditions in order to comply with the standards in force on
safety at work place.
‒Check that the installation space is properly ventilated in order to avoid air concentration unhealthy for
the operators.
‒Apply the most suitable solutions for reducing the noise levels and the acoustic pollution to minimum.
‒Carry out the electrical connections professionally and in full compliance with the instructions provided
by the manufacturer and the specific regulations in force.
The electrical connections must be carried out EXCLUSIVELY by operators with particular
expertise in the field of intervention.
‒The operator must test the machine and check, through a general test, that the machine can be
commissioned without any risk for the operator.
‒Dismantle all the packaging components in compliance with the standards in force in the country of
installation.
Non compliance with the instructions given may cause risks for safety and health of the
p
ersons and economic dama
g
es.
2.3. SAFETY WARNINGS FOR USE AND OPERATION
‒The operator must be trained and possess the proper knowledge required to carry out the specific tasks
and must meet the conditions required for the safe use of the machine.
‒When using the machine for the first time, the operator must read the manual and identify the controls
and simulate some operations, especially the start-up and shutdown.
‒The machinery has been designed and manufactured to satisfy all theoperating conditions indicated by
the manufacturer.
Use the machine ONLY with the ori
g
inal safet
y
devices installed b
y
the manufacturer.
DO NOT tamper with, remove or bypass the safety devices installed on the machine.
‒DO NOT modify the constructive and functional characteristics of the machine.
‒Do not use the machinery with the safety devices not properly installedand efficient.
‒ALWAYS wear the individual safety devices indicated in the "Instructions for use" and provided by the
standards in force regarding the safety at workplace.
‒ALWAYS keep the surrounding areas in suitable conditions and free of obstacles in order to minimise the
risks, especially near the control station.
‒The machine must be used by one operator ONLY, that must be assigned and authorised by the
employer.
‒The involvement of one or more assistants when performing some operations or maintenance (ordinary)
interventions may present unpredictable risks.
In order to minimise the risks related to assistants' involvement, you must inform them priorily on the
type of work and the behaviour to be used.
‒Make sure that no foreign persons are present within the machine operating area during its production
activity and maintenance.
‒It is forbidden to climb on the rotating table with forklifts. It can be both dangerous and can damage the
machine.
Non compliance with the instructions given may cause risks for safety and health of the persons
and economic dama
g
es.
2.4. SAFETY WARNINGS RELATED TO INCORRECT USE
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2.4.1.INCORRECT USE THAT CAN BE REASONABLY EXPECTED
‒The predictable incorrect use consists of: “the use of the machine different from the indications given in
the manual, that may stem from the easily predictable human behaviour”.
T
he machine must be used ONLY for wrapping and stabilising products with regular shap
e
or with a shape that ensure a stable wrapping.
T
he packs that contain liquids or insubstantial materials must be suitable for the produc
t
and must be perfectly closed and tight in order to prevent any leaks of the content.
DO NOT wrap or palletize products in packaging (boxes, containers for liquids, etc…) with an irregular
form or one that does NOT guarantee their stability.
‒The machine must be used ONLY for the uses intended by the manufacturer.
‒DO NOT allow the machine to be used by operators that are not properly trained, informed and
unauthorised.
‒Packages that contain liquid or inconsistent products must ensure that they do not leak.
‒DO NOT wrap products that are loose, that have an irregular shape or that are not suitably collected, to
prevent inadequate palletisation.
‒Do not use the machine to wrap and stabilise living beings (animals and humans).
‒DO NOT use the machine with wrapping material different from that provided by the manufacturer.
‒Do not use the machine as a lifting device or as a rest surface for work activities (for example, a
workbench).
‒Do not over stretch or pre-stretch the film and do not wrap with an excessive number of bindings in
order to prevent damaging the packages and products contained inside.
‒DO NOT use or let the machine be used for purposes or in ways not provided by the manufacturer.
‒DO NOT use or make use of machines with defective, deactivated and/or not perfectly installed safety
devices.
‒DO NOT continue to use the machine if malfunctions have been detected.
Stop the machine immediately and restart it only after the normal conditions of use have been restored.
‒NEVER carry out an intervention with the machine enabled but ONLY after having stopped it properly,
under safety conditions.
‒NEVER use the machine without wearing the Personal Protective Devices indicated by the manufacturer
and required by current workplace laws.
‒NEVER use the machine if the scheduled maintenance interventions have not been carried out
accordingly.
‒DO NOT clean or wash the machine with aggressive products to avoid damaging the components.
‒DO NOT replace the components with non-original spare parts or with different design and constructive
features.
‒DO NOT leave the machine unattended at the end of the work without shutting it down first in safety
conditions.
2.4.2.EMPLOYER OBLIGATIONS
‒The operator must be trained to acquire the skills required for the packaging machine or an equivalent
machine.
Upon completion of training, make sure the operator has understood the contents in the use manual,
especially the information regarding safety.
‒The operator must possess the required training and meet the suitable conditions for carrying out the
activities in safety conditions.
‒The employer must inform the operator on the INCORRECT USES predictable and on the persistent
Residual risks
‒The operator must be capable of reading and understanding the user manual and must easily identify
the safety signs.
‒Make sure the machine is ONLY used by adequately trained, documented and authorized operators.
The employer must draw up the documentation of the specific training carried out by the operators in
order to exhibit it in case of litigation.
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2.5. SAFETY WARNINGS ON RESIDUAL RISKS
When designing and building the machine, the manufacturer has paid particular attention to the RESIDUAL
RISKS that may affect the safety and health of the operators.
T
he residual risks are: “all the risks that persists although all safety solutions have been applied and
integrated during machine design”.
T
he list specifies the residual risks specific for this type of machine.
‒ Danger of collision and slipping:
Do not get onto machine partsduring its
operation.
‒ Danger of collision and slipping:
do not come near machineparts during
its operation.
‒ Upper limb cutting hazard:
Do not place hands inside components in
motion.
‒ Body crushing hazard:
Do not linger in the machine operating
area.
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‒ Body crushing hazard:
Do not linger in the machine operating
area.
‒ Danger of knocks:
Do not stand in the area where the arm
moves.
‒ Danger of arms crushing:
Do not place hands inside components in
motion.
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‒ Danger of arms crushing.
Do not put hands inside the clamp unit.
‒ Danger of scalding/burning:
Never bring body parts close to the
rotating arm unit and especially to the
cutting line and sealers (Only CW).
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‒ Danger of collision and slipping:
Do not draw close to or climb onto
machine parts (i.e. the turntable) with
the lifting device while the machine is
running.
‒ Danger of projecting or falling
objects:
Do not use the machine at a speed that
is not appropriate for the product you
need to wrap.
If the packages you need to wrap
contain unstable or hazardous
elements, you must adopt suitable
safety precautions (i.e. perimeter
guards) to prevent the risk of
harming the physical wellbeing of
personnel.
2.6. SAFETY WARNINGS FOR REGULATIONS AND MAINTENANCE
‒Keep the machinery in maximum efficiency condition and perform all the scheduled maintenance
operations provided for by the manufacturer.
Proper maintenance will provide the best performance, a longer life span and constant compliance with
safety requirements.
‒Enable all machine safety devices before performing any maintenance and regulation operations.
‒Delimitate the work area complying with the safety conditions as provided by the standards on
workplace safety in order to minimise the risks.
‒The maintenance interventions in the areas that are not easily accessible or dangerous must be carried
out after having ensured the necessary conditions.
‒The personnel authorised to carry out the ordinary maintenance (regulations, replacements etc.) must
possess the necessary technical and professional knowledge.
‒DO NOT carry out interventions different from those indicated in the user manual without the written
consent of the manufacturer.
‒DO NOT use products that contain corrosive, toxic and inflammable substances.
‒Wear the Individual Protection Devices provided by the laws on workplace safety and indicated in the
"Instructions for use" and/or affixed to the machine.
‒Replace the components ONLY with ORIGINAL PARE PARTS or with SIMILAR design and functional
features.
‒The use of similar but non-original spare parts may lead to improper repairs, altered performance and
economic damage.
The components and/or safety devices shall be replaces ONLY with original spare parts to
avoid altering the provided safety level.
‒Use lubricants (oils or grease) recommended by the manufacturer or with similar chemical-physical
features.
‒Do not dump into the environment polluting liquids, worn parts and maintenance waste.
‒Select the components according to the chemical and physical features of the material and carry out
the differentiated waste disposal as per the standards in force.
‒All the extraordinary maintenance interventions shall be carried out EXCLUSIVELY by authorised
personnel with particular expertise in the field of intervention.
Non compliance with the instructions given may cause risks for safety and health of the
persons and economic damages.
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2.7. SAFETY WARNING FOR ELECTRICAL EQUIPMENT
T
he electrical system has been designed and built in compliance with applicable legislation.
T
his le
g
islation also s
p
ecifies the ambient conditions re
q
uired for o
p
eration.
T
he followin
g
list s
p
ecifies ambient conditions necessar
y
to ensure correct electrical s
y
stem function.
―
Ambient temperature must be between 5°C°C and 40°C.
―
Relative humidity must be between 50% (measured at 40°C) and 90% (measured at 20°C).
―
The installation area must not be subject to or contain sources of electromagnetic interference or
radiation (X rays, laser light etc).
―
The installation area must not contain potentially explosive or flammable mixtures of gases or dust.
―
No contaminant or corrosive products (acids, chemicals, salts etc.) may be used during production and
maintenance. Any products used must be kept away from electrical components.
―
The ambient temperature during storage must be between - 25°C and 55°C.
―
Electrical equipment may be exposed to temperatures up 70°C, provided that exposure does not
exceed 24 hours.
―
The electrical system will function correctly up to an altitude of 1000 m above sea level.
If any of the aforementioned conditions cannot be met, any additional measures necessary to
ensure safe operating conditions (e.g. special electrical components, air conditioning systems
etc.) must be defined during the contractual stage.
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2.8. INFORMATION AND
SAFETY SIGNALS
The figure indicates the position of the
safety and information signs affixed to
the machine.
For each sign is specified the relative
description.
A
) Information sign
Indicates the points for lifting with a hook
device.
B) Information sign
It shows the insertion points for the
lifting forks.
C) Electrical hazard sign
Do not access this area: risk of electrical
shock or electrocution.
D) Hazard sign
Danger of arms crushing.
E) Prohibition sign
Do not climb onto the ramp with the
forklift.
F) Information sign
Indicates the direction in which the
turntable rotates.
G) Hazard sign
Danger of high temperature.
H) Prohibition sign
Do not operate the component with your
hands.
J
) Hazard sign
Hand crushing danger.
L) Information sign
Do not get onto machine partsduring its
operation.
M) Information sign
do not come near machineparts during
its operation.
|Important
Make sure the labels are clearly
readable.
If they are not, replace them and fit them
onto the machine where they originally
were.
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2.9. SURROUNDING AREAS
T
he illustration depicts the perimeter work areas of the machine.
A
)Operator's working area.
B) Pallet loading/unloading area.
C) Sorrounding area.
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D) Safety guards (Optional).
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3. TECHNICAL INFORMATION
3.1. MACHINE GENERAL DESCRIPTION
‒This is a semi-automatic wrapping machine for wrapping and blockingpalletized loads using stretchable
plastic film.
‒The machine must be EXCLUSIVELY used in order to wrap and stabilise products contained in packs
(boxes, containers for liquids, etc.), having a regular shape or a shape that allows for stable palletising.
‒The packs that contain liquids or insubstantial materials must be suitable for the product and must be
perfectly closed and tight in order to prevent any leaks of the content.
‒The machine is composed of a revolving table that turns the pallet,and a reel carriage that unwinds and
stretches the film.
‒It is equipped with a series of safety devices designed to avoid anyharm befalling the operator or other
persons who come into contactwith the machine in any way. The machine is produced in a range
ofdifferent models in order to suit market requirements.
‒The loads are wrapped using reels of stretchable film which can be readily found on sale.
‒This machine is normally installed in workshops or industrial environments protected from the
atmospheric agents.
Use of this machine in explosive environments or when exposed to the elements is strictly
forbidden.
‒The loading and unloading of the pallet are carried out by the user who can also carry out the insertion
and cutting of the film.
‒Only one operator is required for use.
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T
he figure shows, as a reference only, the
machine models and the tablesshow the data
and the main specifications.
Key
1) Pressure platen (Optional)
2) Slide guide mast
3) Table drive
4) Arm unit
5) Clamp unit
6) Rotating table
7) Carriage drive
8) Control panel
9) Pneumatic unit
10) Reel carriage
11) Base
12) Loadin
g
/unloadin
g
ram
p
3.1.1.DESCRIPTION OF MACHINE MODELS
‒ Technoplat CS
Technoplat CS TP: Rotating table with cutting/coating system.
‒ Technoplat CW
Technoplat CW TP: Rotating table with cutting/sealing system.
Version CS uses film with adhesive.
T
able: Reel carriage features
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