Agrimate AM 22 AUTO User manual

User Manual
BEFORE OPERATING THIS MACHINE,
PLEASE READ THESE INSTRUCTIONS CAREFULLY
DISCLAIMER: DUE TO CONSTANT UPGRADATION, FEATURES AND SPECIFICATIONS ARE
SUBJECT TO CHANGE WITHOUT NOTICE
AM 22 AUTO
HTP POWER SPRAYER

2
ATTENTION !
1. Check every faster and make sure that the sprayer and the engine are installed firmly on the
frame.
2. Set the two pulleys in a straight line and the belt in an appropriate tightness.
3. Check whether there is sufficient engine oil and use right fuel.
4. Before starting the engine, check both the on/off switches of engine and carburetor.
5. Affix the suction hose to the inlet of the sprayer. Leave the filter of suction hose 20cm far
from the bottom of the water tank in order to prolong the life of the sprayer.
6. Make sure that the water supply is sufficient enough to help the pump reach its working
pressure.
7. Affix spray hose and spray gun.
8. Open the exhaust cock then before starting the engine in order to release the air in the pump.
Before using spray gun or spraying, assure the circulation of water in the pump functions
properly.
9. To prolong the life of the pump, do operate the machine according to its specific pressure.
Adjust the pressure clockwise switching the adjustable valve.
10. In order to avoid any damage of packing and the pump, shut off the engine when temporarily
stop operating the unit for more than 5 minutes.
11. Renew oil in the pump after using for the first 10-15hours. Renew oil in the pump after
the use of pump for every 70hours. Please make sure the oil is in usable condition before
operating.
12. Drain the sludge before renew new oil.
13. Screw the nut before refilling the #30-#40 oil then refill the oil up to the level of 213 of the
oil window.
14. Always fill the grease cup with grease. Twist the grease cup twice every 2 spraying hour.
15. After finishing spraying, loose the pressure regulator handle and operate the sprayer with
fresh water to clean out the remaining chemicals.
16. Do not direct the jet of water aiming at people.
17. Operation carefully, the engine working temperature is very hot.
18. Do not tough the pulleys and belts when sprayer running at high revolution.

3
TROUBLE SHOOTING
1. Installity of working pressure and water supply:
A. Check whether the suction hose leaks or sticks.
B. Open the ball cock to release the surplus air.
C. Remove the water inlet cover to check if the valve asst' are stuck or damaged.
TECHNICAL SPECIFICATION
AM 22 AUTO HTP POWER SPRAYER
Plunger diaxstroke 3 x 22 x 16 mm
Plunger Length 129 mm
Spraying Pressure 20-40 kg / cm2
Suction Volume 9-22 L / Min
Speed 500 -1200 rpm
Mating Power 1.5-2.5 HP
Net weight 9.2 Kg
Dimension 36.5 x 28 x 33 cm

4
DIAGRAM & SPARE PART OF AM 22 AUTO HTP POWER SPRAYER
2013.10.18

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SPARE PART LIST OF AM 22 AUTO HTP POWER SPRAYER
Part No. Description Q'ty
AM 22 A-01 Crankcase 1
AM 22 A-02 just-proof cap 1
AM 22 A-03 pulley 1
AM 22 A-04 set bolt 1
AM 22 A-05 set bolt 6
AM 22 A-06 crankshaft oil seal cove 1
AM 22 A-07 oil inlet cover assembly 1
AM 22 A-08 rear cover packing 1
AM 22 A-09 rear cover 1
AM 22 A-10 set bolt 4
AM 22 A-11 oil window assembly 1
AM 22 A-12 drainage screw 1
AM 22 A-13 crankshaft key 1
AM 22 A-14 crankshaft I
AM 22 A-15 connecting rod assembly 3
AM 22 A-16 bearing 2
AM 22 A-17 crankshaft oil seal 2
AM 22 A-18 crankshaft oil seal cove 1
AM 22 A-19 piston assembly 3
AM 22 A-20 piston rod 3

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Part No. Description Q'ty
AM 22 A-21 ceramic piston sleeve 3
AM 22 A-22 double-end screw 3
AM 22 A-23 o-ring 3
AM 22 A-24 gasket 3
AM 22 A-25 set bolt 3
AM 22 A-26 piston pin 3
AM 22 A-27 piston[s.s] 3
AM 22 A-28 Crankcase stand 2
AM 22 A-29 screw, washer 4
AM 22 A-30 set pin 2
AM 22 A-31 piston oil seal 3
AM 22 A-32 waterproof ring 3
AM 22 A-40 cylinder cast iron 1
AM 22 A-41 screw, washer 4
AM 22 A-42 double-end screw 2
AM 22 A-43 nut, gasket 2
AM 22 A-44 grease cup brass 3
AM 22 A-45 v-packing seat 3
AM 22 A-46 v-packing 9
AM 22 A-47 grease ring 3
SPARE PART LIST OF AM 22 AUTO HTP POWER SPRAYER

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Part No. Description Q'ty
AM 22 A-48 v-type o-ring 3
AM 22 A-49 adjusting ring 3
AM 22 A-50 set clip 3
AM 22 A-51 suction chamber 1
AM 22 A-52 suction chamber cap 1
AM 22 A-53 screw, washer 2
AM 22 A-54 valve assembly 6
AM 22 A-55 valve cap 6
AM 22 A-56 Valve spring 6
AM 22 A-57 valve plug 6
AM 22 A-58 valve seat 6
AM 22 A-59 valve packing 6
AM 22 A-70 screw kit 1
AM 22 A-71 adjusting-ring spanner 1
AM 22 A-72 cross-screw drive 1
AM 22 A-73 open chamber 1
AM 22 A-80 outlet chamber 1
AM 22 A-81 0-ring 1
AM 22 A-82 pressure gauge 1
AM 22 A-83 t-type ball valve 1
SPARE PART LIST OF AM 22 AUTO HTP POWER SPRAYER

8
Part No. Description Q'ty
AM 22 A-111 unloading valve cylinde 1
AM 22 A-112 ball cock 1
AM 22 A-113 screw,washer 2
AM 22 A-114 o-ring(F.P.M) 2
AM 22 A-115 auxiliary spring 1
AM 22 A-116 piston valve assembly 1
AM 22 A-117 piston valve body I
AM 22 A-118 screw 1
AM 22 A-119 valve plug head 1
AM 22 A-120 o-ring(F.P.M) i
AM 22 A-121 valve plug set 1
AM 22 A-122 spring 1
AM 22 A-123 spring set 1
AM 22 A-124 c-type ring 1
AM 22 A-125 gasket
AM 22 A-126 Auxiliary plate 1
AM 22 A-127 valve set 1
AM 22 A-128 pressure valve 1
AM 22 A-129 damper plate 1
AM 22 A-130 valve rod 1
SPARE PART LIST OF AM 22 AUTO HTP POWER SPRAYER

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Part No. Description Q'ty
AM 22 A-131 overflow chamber 1
AM 22 A-132 screw,washer 4
AM 22 A-133 compression packing 1
AM 22 A-134 washer 1
AM 22 A-135 set ring 1
AM 22 A-136 spring seat 1
AM 22 A-137 pressure regulating spring 1
AM 22 A-138 spring seat 1
AM 22 A-139 pressure regulating pipe 1
AM 22 A-140 pressure regulating screw 1
AM 22 A-141 overflow hose coupling
AM 22 A-180 filter 1
AM 22 A-181 socket 1
AM 22 A-182 suction hose 1
AM 22 A-183 suction hose wing nut 1
AM 22 A-184 suction hose socket general 1
AM 22 A-185 overflow hose 1
AM 22 A-186 overflow hose wing nut 1
AM 22 A-187 overflow hose socket general 1
SPARE PART LIST OF AM 22 AUTO HTP POWER SPRAYER

10
For safety use, make sure the machine is cleaned every three-months. Before working, make sure
to inspect the filter and the nozzle,and ensure there is no impurity. After working, make sure there
is no water in the pump and the hose.
If the machine needs to be repaired in the guarantee period, please return the machine to the
shop. You need to provide the certificate of purchase in order to repair or get the substitute.
Before Packing, the machine should be cleaned, then use closed packaging, packaging should be
firm. Store the machine in dry place.
For transportation safety. The machine should comply with ISTA.
Meaning of crossed - out wheeled dustbin:
Do not dispose of electrical machines as unsorted municipal waste, use separate collection
facilities.
If electrical machines are disposed of in landfills or dumps, hazardous substances can leak into
the groundwater and get into the food chain, damaging your health and well-being.
When replacing old machines with new ones, the retailer is legally obligated to take back your
old machine for disposals at least free of charge.
INSPECTION & MAINTENANCE

11


Purchaser’s Name & Address
Product Name
Product Serial No.
Invoice / DN No.
Date of Delivery
Dealer’s Office Seal
Dealer Sign
Customer Sign.
I/We accept the terms and conditions of Warranty
as in the Warranty Card.
CUSTOMER COPY
Warranty Card
Purchaser’s Name & Address
Product Name
Product Serial No.
Invoice / DN No.
Date of Delivery
Dealer’s Office Seal
Dealer Sign
Customer Sign.
I/We accept the terms and conditions of Warranty
as in the Warranty Card.
DEALER’S COPY
Warranty Card
Purchaser’s Name & Address
Product Name
Product Serial No.
Invoice / DN No.
Date of Delivery
Dealer’s Office Seal
Dealer Sign
Customer Sign.
I/We accept the terms and conditions of Warranty
as in the Warranty Card.
COMPANY COPY
Warranty Card
AM 22 AUTO HTP POWER SPRAYER
AM 22 AUTO HTP POWER SPRAYER
AM 22 AUTO HTP POWER SPRAYER

12
1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED
WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective
material / poor workmanship, parts will be replaced and there will be no value re-imbursement. 3. TERMS & CONDlTlONS : a. Claims under
warranty will be accepted on submission of Warranty Card duly filled and stamped by authorized dealer together with the original purchase
document. : b. Shipping / transportation / Incidental charges incurred in replacing defective parts under warranty shall be borne by the purchaser.
WARRANTY null & void if
(i) Lack of maintenance, (ii) Incorrect use of the machine or tampering, (iii) Use of non-genuine spare parts, (iv) Usage of acids, solvents, or any
flammable materials, (v) Non-usage of filter water / clear water / soft water & using water above 40°C temperature, (vi) While using the pressure
washers to draw water which is contaminated with dust & solvents (eg. paint thinners, gasoline, oil, etc.), (vii) Repair done by unauthorized
service people, (viii) Those parts subject to wear & tear due to normal operations and plastic parts, rubber items etc, (ix) Loose connections,
faulty electrical fixtures & fluctuations in power supply.
4. Should any failure occur during or after the warranty period, customer does not have the right to interrupt payment / price discount.
5. Incidental or consequential damages like inconvenience commercial loss, loss of tie, mental agony etc.
6. Loss of any nature due to operation or non-operation is not covered under warranty.
7. All free service are at Dealer’s service point only.
8. Warranty ceases if service is not done periodically.
9. The attached card should be completed and returned to Ratnagiri Impex Pvt. Ltd. for registration immediately after sale / delivery.
10. The warranty is void unless you register the warranty card with Ratnagiri Impex Pvt. Ltd.
11. The decision of Ratnagiri Impex Pvt. Ltd., in settling the warranty is final in all respects.
12. All disputes are subject to Bangalore Courts Jurisdiction
1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED
WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective
material / poor workmanship, parts will be replaced and there will be no value re-imbursement. 3. TERMS & CONDlTlONS : a. Claims under
warranty will be accepted on submission of Warranty Card duly filled and stamped by authorized dealer together with the original purchase
document. : b. Shipping / transportation / Incidental charges incurred in replacing defective parts under warranty shall be borne by the purchaser.
WARRANTY null & void if
(i) Lack of maintenance, (ii) Incorrect use of the machine or tampering, (iii) Use of non-genuine spare parts, (iv) Usage of acids, solvents, or any
flammable materials, (v) Non-usage of filter water / clear water / soft water & using water above 40°C temperature, (vi) While using the pressure
washers to draw water which is contaminated with dust & solvents (eg. paint thinners, gasoline, oil, etc.), (vii) Repair done by unauthorized
service people, (viii) Those parts subject to wear & tear due to normal operations and plastic parts, rubber items etc, (ix) Loose connections,
faulty electrical fixtures & fluctuations in power supply.
4. Should any failure occur during or after the warranty period, customer does not have the right to interrupt payment / price discount.
5. Incidental or consequential damages like inconvenience commercial loss, loss of tie, mental agony etc.
6. Loss of any nature due to operation or non-operation is not covered under warranty.
7. All free service are at Dealer’s service point only.
8. Warranty ceases if service is not done periodically.
9. The attached card should be completed and returned to Ratnagiri Impex Pvt. Ltd. for registration immediately after sale / delivery.
10. The warranty is void unless you register the warranty card with Ratnagiri Impex Pvt. Ltd.
11. The decision of Ratnagiri Impex Pvt. Ltd., in settling the warranty is final in all respects.
12. All disputes are subject to Bangalore Courts Jurisdiction
1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED
WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective
material / poor workmanship, parts will be replaced and there will be no value re-imbursement. 3. TERMS & CONDlTlONS : a. Claims under
warranty will be accepted on submission of Warranty Card duly filled and stamped by authorized dealer together with the original purchase
document. : b. Shipping / transportation / Incidental charges incurred in replacing defective parts under warranty shall be borne by the purchaser.
WARRANTY null & void if
(i) Lack of maintenance, (ii) Incorrect use of the machine or tampering, (iii) Use of non-genuine spare parts, (iv) Usage of acids, solvents, or any
flammable materials, (v) Non-usage of filter water / clear water / soft water & using water above 40°C temperature, (vi) While using the pressure
washers to draw water which is contaminated with dust & solvents (eg. paint thinners, gasoline, oil, etc.), (vii) Repair done by unauthorized
service people, (viii) Those parts subject to wear & tear due to normal operations and plastic parts, rubber items etc, (ix) Loose connections,
faulty electrical fixtures & fluctuations in power supply.
4. Should any failure occur during or after the warranty period, customer does not have the right to interrupt payment / price discount.
5. Incidental or consequential damages like inconvenience commercial loss, loss of tie, mental agony etc.
6. Loss of any nature due to operation or non-operation is not covered under warranty.
7. All free service are at Dealer’s service point only.
8. Warranty ceases if service is not done periodically.
9. The attached card should be completed and returned to Ratnagiri Impex Pvt. Ltd. for registration immediately after sale / delivery.
10. The warranty is void unless you register the warranty card with Ratnagiri Impex Pvt. Ltd.
11. The decision of Ratnagiri Impex Pvt. Ltd., in settling the warranty is final in all respects.
12. All disputes are subject to Bangalore Courts Jurisdiction

13


1st Free Service Coupon ISO 9001-2015
CERTIFIED COMPANY
FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier)
Model
PDI Date
Dealer’s Office Seal & Signature
Service No.
Purchase bill no. Date
Serial Number
Customer Signature.........................................
Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.
agriculture Ihorticulture Isericulture Iplantations Iforestry Igarden Ihealth care
WARRANTY AND FREE SERVICE COUPON
2nd Free Service Coupon ISO 9001-2015
CERTIFIED COMPANY
FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier)
Model
PDI Date
Dealer’s Office Seal & Signature
Service No.
Purchase bill no. Date
Serial Number
Customer Signature.........................................
Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.
agriculture Ihorticulture Isericulture Iplantations Iforestry Igarden Ihealth care
WARRANTY AND FREE SERVICE COUPON
3rd Free Service Coupon ISO 9001-2015
CERTIFIED COMPANY
FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier)
Model
PDI Date
Dealer’s Office Seal & Signature
Service No.
Purchase bill no. Date
Serial Number
Customer Signature.........................................
Conditions: Operations listed have been performed to my entire satisfaction without any labour charges. Only consumables were charged.
agriculture Ihorticulture Isericulture Iplantations Iforestry Igarden Ihealth care
WARRANTY AND FREE SERVICE COUPON
AM 22 AUTO HTP POWER SPRAYER
AM 22 AUTO HTP POWER SPRAYER
AM 22 AUTO HTP POWER SPRAYER

14
Small Maintenance. Big Savings.
Small Maintenance. Big Savings.
Small Maintenance. Big Savings.

15
Do’s Don’ts
• Alwaysreadtheinstructionmanualsuppliedalongwiththeequipmentsandunderstandthe
correct installation and operating procedures before attempting to use the equipments.
• Itisimportanttousethepersonalprotectionequipmentssuchasheadhelmetwithvisor,ear
defenders, goggles, safety gloves, cut resistant shoes, trousers and jackets while operating
potentially dangerous machines.
• Avoiduntrainedpersonsusingtheequipments.Childrenmustnotbeallowedtohandlethese
equipments.
• Alwaysusegenuinesparesandaccessoriesinrepairsandusagetoderivemaximumlifeof
the equipments.
• Alwayskeeptheequipmentsingoodworkingconditiontominimiselossofoutputaswellas
to reduce the pollution and save the environment.
• Donotusethemachinewithinrangeofpersonsunlesstheywearprotectiveclothing.
• Donotoperatethemachinewhenfatiguedorundertheinuenceofalcoholordrugs.
• When the machine is running, please maintain a constant water supply. Without water
circulation will damage the sealing rings of the machine.
• FormorequerykindlycontactforourServiceCenter/Dealer/franchise

www.ratnagiriimpex.com AN ISO 9001:2015 CERTIFIED COMPANY
Agrimate Army For Pest Control
ANY WHERE - ANY TIME - ANY CROP
RATNAGIRI IMPEX PVT., LTD.,
Annapurna House, #1 /1G, 7th Cross, New Guddadahalli
Mysore Road, Bangalore - 560 026
Customer Care: 1800-425-3036
Email: [email protected]