Air Techniques AirStar AS10 User manual

PRE-INSTALLATION GUIDE
DENTAL AIR SYSTEM
with Membrane Dryer
All Installations must conform to local codes!
This AirStar Model is being installed:
(AS CHECKED)
AS10 AS21 AS22
AS30 AS50 AS70
Doctor: __________________________________________________
Address: __________________________________________________
Phone#: __________________________________________________
Dealer: __________________________________________________
Dealer Address: __________________________________________________

Air System Plumbing Connection
- 3/8" FNPT Shut-off valve and a 6 ft. pressure hose (supplied)
- Air distribution piping for all models - 1/2", type "L" or type "K" copper
- If pipe volume is too great, more than 235 in3or more than 100 ft. of 1/2"
diameter pipe, a pressure regulator should be installed between the main
tank and the distribution piping and set to 80 psi.
Service Clearance
- Allow 12" on all sides for all units
Ambient Temperature
- Must not exceed 105°F
- Must be above 40° F
Remote Air Intake Kits:
Model AS10 AS21 AS22 AS30 AS50 AS70
Part No. 85491 85492 85492 85492 85493 85494
MEDICAL ELECTRICAL EQUIPMENT
WITH RESPECT TO ELECTRICAL SHOCK, FIRE, MECHANICAL
AND OTHER SPECIFIED HAZARDS ONLY
IN ACCORDANCE WITH UL-60601-1, CAN/CSA C22.2 NO.601.1 66CA
C
L
A
S
S
I
F
I
E
D
Remote 24 Volt Switch with
Pilot Light (sold separately)
3/8” FNPT End fitting
1/2” Copper Main Air Line
Control Cable 18 Gauge 4 Conductor
Connect to Pressure Switch.
See 24 Volt Circuit Connections.
13” max
Building Power
Supply Panel
Buck/Boost
Transformer
(optional)
Remote Air Intake Kit Manifold - Kit
includes 2 inch PVC Pipe and flexible
hose with 70 inches of clear tubing for
connection to the air intake of each
compressor. See Note 1.
Type Style
AS10 5-20R
NEMA*
AS21
AS22 6-20R
NEMA*
AS30
AS50 Hard
Wired**
AS70
L1
L2
GND
Green
Dot
Green
Dot
OUTSIDE AIR PIPE
2-Inch Pipe for Air Intake.
Must be protected from rain and animals
Shroud &
Screen
Screen
Rear Clearance
12 inches minimum from wall
Drip Leg with Drain Valve
See Note 2
36 Inch
Maximum
Height
*Use Hospital Grade
Receptacle Only
** Disconnect Needed
when Servicing
Equipment Room Layout
Maximum 24 inches
from main air line
Membrane Dryer Drain Valve
See Note 3
Notes:
1. Remote Air Intake Kit Manifold - Refer to the table
below listing the kit part number corresponding to the
AirStar model.
2. Remote Air Intake Drip Leg & Valve - A drip leg
with drain valve must be installed at lower end of the
remote air intake pipe to collect condensation during
operation. Attach a drain tube to the drip leg valve to allow
drainage into oor drain/sink.
3. Membrane Dryer Drain Valve - Install the Drain
Tube found in either accessory kit P/N 87133 or P/N 87134
used to drain moisture collected in the Membrane Dryer.

AS10 AS21 AS22 AS30 AS50 AS70
Voltage Minimum/Maximum 105/125*105/125*200/250*200/250*200/250*200/250*
Full Load Amps in. Circuit 8 15 8 8 16 24
Breaker Rating (Amps) 20 30 20 20 30 40
Minimum Wire Size (AWG) 12 10 12 12 10 8
Watts per Hour 330 640 640 660 1280 1920
BTU per Hour 1,126 2,184 2,184 2,252 4,368 6,552
*If actual facility service is above or below the ratings listed, install a buck/boost
transformer with the corresponding part number as shown below.
Buck/Boost Transformer Part No.67500
2.0 KVa
67500
2.0 KVa
67002
3.9 KVa
67002
3.9 KVa
67002
3.9 KVa
67002-1
7.8 KVa
Site Requirements
All AirStar compressors comply with NFPA 99C level 3 requirements
24 Volt Circuit Connections
Notes:
1. Use 18 Gauge, 4 conductor, interconnect cable between the
AirStar unit and Remote Switch Panel.
When any 24V circuit exceeds 150 feet, use #16 AWG.
2. As shown, 3 conductors of the 24V circuit cable from each compressor
connect via the user-supplied interconnect cable.
3. The fourth conductor of interconnect cable to be used for future
equipment options/enhancements.
4. Leave with factory connection, without a 24 V Switch, or connect
the associated interconnect cable directly to remote switch.
Please note that one switch is used for each compressor.
Interconnect
Cable
Yellow 2
Brown 4
Orange 3
See Note 3
Future Use
Remote Panel
Yellow 2
Brown 4
Orange 3
White
White
See
Note 4
Connection
without
24 V Switch
4 BRN
3 ORG
2 YEL
From
Electrical Box
2
4
3ORN
YEL
BRN
BLU
BLK
BRN
YEL
BLK
BRN
BLU
ORN
Pressure Switch
To Remote
Panel

Airstar is a trademark of Air Techniques, Inc.
2009 Air Techniques, Inc. • PN 87104 Rev. G • July 2013
Product Specifications - Dimensions
AirStar
10 AirStar 21 AirStar 22 AirStar 30 AirStar 50 AirStar 70
Horsepower/Kilowatts 0.75/0.56 1.5/1.1 1.5/1.1 1.5/1.1 3.0/2.2 4.0/3.3
Voltage Rating 115 115 208/230 208/230 208/230 208/230
Maximum Number of
Simultaneous Air Users 2334710
CFM
(Cubic Ft./Min) @ 80 psi 2.5 5.0 5.0 5.0 10.0 15.0
Pump-up Time
0-115 PSI
2 minutes,
55 secs 3 minutes, 10 secs 3 minutes, 10 secs 3 minutes, 10 secs 2 minutes, 50 secs 2 minutes, 40 secs
Recovery Time
85-115 PSI 48 47 47 47 42 40
Tank Size
(cu. ft.)
(US Gal.)
0.8
6
1.6
12
1.6
12
1.6
12
2.7
20
4.0
30
Shipping Weight
(Approximate lbs)
No Sound Cover
With Sound Cover
170
215
200
240
200
240
240
285
290
335
430
N/A
Dimensions (inches)
No Sound Cover
H
W
D
28.50
25.00
19.75
30.50
29.00
20.00
30.50
29.00
20.00
30.50
29.00
20.00
33.50
35.50
20.50
35.00
47.75
21.75
With Sound Cover
H
W
D
30.00
25.00
22.50
32.00
31.00
22.25
32.00
31.00
22.25
32.00
31.00
22.25
33.50
36.50
22.75
N/A
Corporate Headquarters
1295 Walt Whitman Road |Melville, New York 11747- 3062 |Phone: [phone] |Fax: [phone]
Western Facility
291 Bonnie Lane, Suite 101 |Corona, CA 92880 - 2804 |Phone: [phone] |Fax: [phone]
www.airtechniques.com