Aiwa CSD-SR545 User manual

BASIC TAPE MECHANISM : TN21ZVW-1810
BASIC CD MECHANISM : KSM-213CDM
COMPACT DISC STEREO
RADIO CASSETTE RECORDER
CSD-SR545
CSD-SR540
S/M Code No. 09-993-327-7N1
EZ
EZ,K
SERVICE MANUAL
DATA

2
SPECIFICATIONS
•
Design and specifications are subject to change without
notice.

3
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainit-
ulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylit-
tävälle näkymättömälle lasersäteilylle.
VARNING!
Om apparaten används på annat sätt än vad som specificeras i
denna bruksanvising, kan användaren utsättas för osynling
laserstrålning, som överskrider gränsen för laserklass 1.
Caution: Invisible laser radiation when
open and interlocks defeated avoid expo-
sure to beam.
Advarsel:Usynling laserståling ved åbning,
når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
ATTENTION
L'utilisation de commandes, réglages ou procédures autres que
ceux spécifiés peut entraîner une dangereuse exposition aux
radiations.
ADVARSEL!
Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude
af funktion. Undgå udsættelse for stråling.
This Compact Disc player is classified as a CLASS 1 LASER
product.
The CLASS 1 LASER PRODUCT label is located on the rear
exterior.
This set employs laser. Therefore, be sure to follow carefully the
instructions below when servicing.
WARNING!
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT
WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO
CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE
FROM A DISTANCE OF MORE THAN 30cm FROM THE
SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL
PICK-UP BLOCK.
CLASS 1
KLASSE 1
LUOKAN 1
KLASS 1
LASER PRODUCT
LASER PRODUKT
LASER LAITE
LASER APPARAT
Precaution to replace Optical block
(KSS-213C)
1) After the connection, remove solder shown in
the right figure.
Body or clothes electrostatic potential could ruin
laser diode in the optical block. Be sure ground
body and workbench, and use care the clothes
do not touch the diode.

4
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
ELECTRICAL MAIN PARTS LIST
IC
87-A20-955-010 IC,LA1828
87-A20-946-040 C-IC,MM1434XF
87-A20-591-010 IC,BA5417
87-A21-111-040 C-IC,M62495FP
87-020-828-010 IC,BA3416BL
87-001-440-010 IC,BA15218N
87-A20-446-010 C-IC,LA9241ML
87-A20-459-010 C-IC,LC78622ED
87-A21-093-010 IC,LA6541D
87-070-416-010 IC,NJU7201 L55
8Z-CH4-636-010 IC,LC867132V-5K36
87-A20-650-010 IC,RPM6938-V11<545 EZSC>
TRANSISTOR
89-319-233-080 TR,2SC1923 (0.1W)
87-026-572-080 TR,DTA114TS
87-026-215-080 TR,DTC114YS
89-109-521-080 TR,2SA952 (0.6W)
87-026-462-080 TR,2SC1740 S(RS 0.3W)
87-026-291-010 TR,DTC124XS
87-026-463-010 TR,2SA933S,RS
89-318-154-080 TR,2SC1815 (0.4W)
89-320-011-010 TR,2SC2001 (0.6W)
87-026-463-080 TR,2SA933S (0.3W)
87-026-291-080 TR,DTC124XS
89-320-011-080 TR,2SC2001 (15W)
89-112-965-010 TR,2SA1296GR
89-113-184-080 TR,2SA1318T
89-213-702-010 TR,2SB1370 (1.8W)
87-026-462-010 TR,2SC1740S
88-NF9-637-010 TR,2SA1318T/U
89-112-965-080 TR,2SA1296 (0.75W)
87-026-464-010 TR,DTC114TS
DIODE
87-020-465-080 DIODE,1SS133 (110MA)
87-027-607-080 ZENER,HZ7B3L
87-A40-466-080 ZENER,MTZJ2.7A
87-017-161-080 ZENER,HZS7C2L
87-017-148-080 ZENER,HZS6A1L
87-017-139-010 ZENER,HZS15-2
87-A40-465-010 DIODE,FR202
MAIN C.B
C2 87-A11-076-080 CAP,TC U 33P-50 J CH
C3 87-A11-073-080 CAP,TC U 22P-50 J CH
C6 87-010-378-080 CAP, ELECT 10-16V
C7 87-018-208-080 CAP 0.047-50F
C8 87-018-132-080 CAP, CER 2200P-16V
C9 87-018-161-080 TC CAP 12P
C13 87-018-142-080 CAP,TC-U 3.9P-50 CH
C14 87-010-400-080 CAP, ELECT 0.47-50V
C16 87-018-131-080 CAP, CER 1000P-50V
C17 87-010-544-080 CAP, ELECT 0.1-50V
C18 87-018-205-080 CAP, CERA-SOL 0.022
C19 87-010-490-040 CAP, ELECT 0.1-50
C20 87-010-493-040 CAP,E 0.47-50 GAS
C21 87-010-403-080 CAP, ELECT 3.3-50V
C24 87-018-134-080 CAPACITOR,TC-U 0.01-16
C25 87-018-134-080 CAPACITOR,TC-U 0.01-16
C26 87-010-491-040 CAP,E 0.22-50 GAS
C27 87-010-491-040 CAP,E 0.22-50 GAS
C28 87-018-208-080 CAP 0.047-50F
C29 87-018-208-080 CAP 0.047-50F
C30 87-010-248-080 CAP, ELECT 220-10V
C31 87-010-379-080 CAP, ELECT 22-16V
C37 87-018-122-080 CAP 180P-50 B
C38 87-A11-080-080 CAP,TC U 47P-50 J CH
C44 87-018-123-080 CAP, CER 220P-50V
C207 87-010-374-080 CAP, ELECT 47-10V
C208 87-010-402-080 CAP, ELECT 2.2-50V
C209 87-018-134-080 CAPACITOR,TC-U 0.01-16
C210 87-018-134-080 CAPACITOR,TC-U 0.01-16
C211 87-010-401-080 CAP, ELECT 1-50V
C212 87-010-401-080 CAP, ELECT 1-50V
C213 87-018-132-080 CAP, CER 2200P-16V
C214 87-018-132-080 CAP, CER 2200P-16V
C217 87-010-400-080 CAP, ELECT 0.47-50V
C218 87-010-400-080 CAP, ELECT 0.47-50V
C220 87-010-405-080 CAP, ELECT 10-50V
C222 87-018-134-080 CAPACITOR,TC-U 0.01-16
C223 87-018-134-080 CAPACITOR,TC-U 0.01-16
C226 87-018-134-080 CAPACITOR,TC-U 0.01-16
C228 87-010-401-080 CAP, ELECT 1-50V
C229 87-010-401-080 CAP, ELECT 1-50V
C230 87-018-134-080 CAPACITOR,TC-U 0.01-16
C233 87-010-546-080 CAP, ELECT 0.33-50V
C234 87-010-546-080 CAP, ELECT 0.33-50V
C235 87-010-544-080 CAP, ELECT 0.1-50V
C236 87-010-544-080 CAP, ELECT 0.1-50V
C237 87-010-374-080 CAP, ELECT 47-10V
C238 87-010-263-080 CAP, ELECT 100-10V
C239 87-010-112-080 CAP, ELECT 100-16V
C241 87-010-405-080 CAP, ELECT 10-50V
C242 87-010-405-080 CAP, ELECT 10-50V
C243 87-010-405-080 CAP, ELECT 10-50V
C244 87-010-405-080 CAP, ELECT 10-50V
C245 87-010-405-080 CAP, ELECT 10-50V
C246 87-010-405-080 CAP, ELECT 10-50V
C247 87-010-404-080 CAP, ELECT 4.7-50V
C248 87-010-404-080 CAP, ELECT 4.7-50V
C251 87-010-401-080 CAP, ELECT 1-50V
C261 87-010-402-080 CAP, ELECT 2.2-50V
C262 87-010-402-080 CAP, ELECT 2.2-50V
C263 87-018-131-080 CAP, CER 1000P-50V
C264 87-018-131-080 CAP, CER 1000P-50V
C265 87-010-383-080 CAP, ELECT 33-25V
C266 87-010-383-080 CAP, ELECT 33-25V
C267 87-010-380-080 CAP, ELECT 47-16V
C268 87-010-380-080 CAP, ELECT 47-16V
C271 87-010-221-080 CAP, ELECT 470-10V
C272 87-010-221-080 CAP, ELECT 470-10V
C275 87-010-628-080 CAP,E 3.3-16 M 5L BP SRE
C276 87-010-628-080 CAP,E 3.3-16 M 5L BP SRE
C277 87-010-260-080 CAP, ELECT 47-25V
C278 87-010-384-080 CAP, ELECT 100-25V
C280 87-010-401-080 CAP, ELECT 1-50V
C281 87-010-401-080 CAP, ELECT 1-50V
C301 87-018-131-080 CAP, CER 1000P-50V
C302 87-018-131-080 CAP, CER 1000P-50V
C303 87-018-131-080 CAP, CER 1000P-50V
C304 87-018-131-080 CAP, CER 1000P-50V
C305 87-010-374-080 CAP, ELECT 47-10V
C306 87-010-374-080 CAP, ELECT 47-10V
C307 87-010-382-080 CAP, ELECT 22-25V
C308 87-010-405-080 CAP, ELECT 10-50V
C309 87-010-545-080 CAP, ELECT 0.22-50V
C310 87-010-545-080 CAP, ELECT 0.22-50V
C311 87-010-248-080 CAP, ELECT 220-10V
C312 87-010-374-080 CAP, ELECT 47-10V
C315 87-010-401-080 CAP, ELECT 1-50V
C316 87-010-401-080 CAP, ELECT 1-50V
C317 87-010-382-080 CAP, ELECT 22-25V
C318 87-010-382-080 CAP, ELECT 22-25V
C319 87-010-405-080 CAP, ELECT 10-50V

65
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
C320 87-010-405-080 CAP, ELECT 10-50V
C321 87-018-125-080 CAP, CER 330P-50V
C322 87-018-125-080 CAP, CER 330P-50V
C325 87-018-196-080 CAP, CER 1500P-16V
C326 87-018-196-080 CAP, CER 1500P-16V
C327 87-010-404-080 CAP, ELECT 4.7-50V
C328 87-018-131-080 CAP, CER 1000P-50V
C329 87-018-132-080 CAP, CER 2200P-16V
C331 87-010-374-080 CAP, ELECT 47-10V
C333 87-018-209-080 CAP, CER 0.1-50V
C334 87-018-122-080 CAP 180P-50 B
C337 87-A10-577-080 CAP,CER 0.022-50 Z YF
C341 87-018-125-080 CAP, CER 330P-50V
C342 87-018-125-080 CAP, CER 330P-50V
C343 87-018-125-080 CAP, CER 330P-50V
C344 87-018-125-080 CAP, CER 330P-50V
C348 87-018-134-080 CAPACITOR,TC-U 0.01-16
C361 87-010-112-080 CAP, ELECT 100-16V
C362 87-018-134-080 CAPACITOR,TC-U 0.01-16
C501 87-010-453-010 CAP, ELECT 4700-25V
C502 87-010-221-080 CAP, ELECT 470-10V
C503 87-010-401-080 CAP, ELECT 1-50V
C506 87-010-404-080 CAP, ELECT 4.7-50V
C507 87-010-401-080 CAP, ELECT 1-50V
C508 87-010-221-080 CAP, ELECT 470-10V
C509 87-010-263-080 CAP, ELECT 100-10V
C510 87-010-248-080 CAP, ELECT 220-10V
C511 87-010-384-080 CAP, ELECT 100-25V
C512 87-010-101-080 CAP, ELECT 220-16
C513 87-A10-577-080 CAP,CER 0.022-50 Z YF
C514 87-010-248-080 CAP, ELECT 220-10V
C551 87-010-405-080 CAP, ELECT 10-50V
C552 87-010-221-080 CAP, ELECT 470-10V
C553 87-010-197-080 CAP, CHIP 0.01 DM
CF1 87-A90-128-010 FLTR,AM IF CFAL-455
CF2 82-785-747-080 CF,MS2 GHY,R
CF3 82-785-747-080 CF,MS2 GHY,R
CN203 87-049-469-010 CONN,4P V
CN204 87-049-469-010 CONN,4P V
CN205 87-A60-109-010 CONN,2P V S2M-2W
CN205 87-A60-109-010 CONN,2P V S2M-2W
CN301 87-A60-110-010 CONN,4P V S2M-4W
CN302 87-A60-111-010 CONN,5P V S2M 5W
CN303 87-099-408-010 CONN,8P EH V WHT
CN501 87-049-919-010 CONN,3P EH V WHT
CN501 87-049-919-010 CONN,3P EH V WHT
D3 87-A40-226-080 VARI-CAP,SVC251SPA
J251 87-009-216-010 JACK, DIA 3.5
L2 87-A50-347-010 COIL,FM BPF EX
L3 87-A50-348-010 COIL,BAR ANT LW/MW (COI)
L4 87-A50-345-010 COIL,FM RF EX
L5 87-A50-343-010 COIL,FM OSC EX
L7 87-A50-336-010 COIL,AM IFT (TOKO)
L8 87-A50-335-010 COIL,FM IFT (TOKO)
L9 87-A50-334-010 COIL,FM DET (TOKO)
L10 87-003-102-080 COIL, 10UH
L16 87-A50-339-010 COIL,LW OSC (TOKO)
L17 87-A50-337-010 COIL,AM OSC (TOKO)
L330 88-CT6-620-010 REC OSC
SFR301 87-024-239-010 SFR,2.2K V RH0632C
SW1 8Z-CD9-607-010 SW,SL 2-4-3 SK43D01G4
SW301 88-CT6-619-010 BACK SLIDE SW 6P2T SHORTIN
TC5 87-011-221-080 CAP, TRIMMER 30P
TC6 87-011-220-080 TRIMMER CAP 20P VTC
PVC1 87-A91-168-010 TUN-CAP,20P-140P FA-22124 N000
CD C.B
C401 87-010-403-080 CAP, ELECT 3.3-50V
C402 87-018-134-080 CAPACITOR,TC-U 0.01-16
C403 87-010-263-080 CAP, ELECT 100-10V
C404 87-010-248-080 CAP, ELECT 220-10V
C405 87-018-134-080 CAPACITOR,TC-U 0.01-16
C406 87-010-374-080 CAP, ELECT 47-10V
C409 87-010-248-080 CAP, ELECT 220-10V
C410 87-010-263-080 CAP, ELECT 100-10V
C412 87-010-544-080 CAP, ELECT 0.1-50V
C414 87-010-405-080 CAP, ELECT 10-50V
C416 87-010-545-080 CAP, ELECT 0.22-50V
C417 87-018-125-080 CAP, CER 330P-50V
C425 87-018-129-080 CAP, CER 680P-50V
C430 87-018-123-080 CAP, CER 220P-50V
C431 87-010-400-080 CAP, ELECT 0.47-50V
C432 87-010-374-080 CAP, ELECT 47-10V
C433 87-010-401-080 CAP, ELECT 1-50V
C433 87-010-401-080 CAP, ELECT 1-50V
C435 87-018-134-080 CAPACITOR,TC-U 0.01-16
C436 87-010-374-080 CAP, ELECT 47-10V
C437 87-010-404-080 CAP, ELECT 4.7-50V
C438 87-018-209-080 CAP, CER 0.1-50V
C442 87-018-059-080 CAP TC-S 22P-50CH
C444 87-018-134-080 CAPACITOR,TC-U 0.01-16
C445 87-018-209-080 CAP, CER 0.1-50V
C446 87-018-209-080 CAP, CER 0.1-50V
C447 87-018-209-080 CAP, CER 0.1-50V
C448 87-018-111-080 CAP, CERA-SOL SS 27P
C450 87-018-127-080 CAP, CER 470P-50V
C451 87-018-123-080 CAP, CER 220P-50V
C452 87-018-127-080 CAP, CER 470P-50V
C453 87-018-119-080 CAP, CER 100P-50V
C454 87-018-120-080 CAP, CERA-SOL SS 120P
C455 87-010-263-080 CAP, ELECT 100-10V
C456 87-018-134-080 CAPACITOR,TC-U 0.01-16
C457 87-018-113-080 CAP, CER 33P-50V
C458 87-018-113-080 CAP, CER 33P-50V
C459 87-010-263-080 CAP, ELECT 100-10V
C460 87-018-209-080 CAP, CER 0.1-50V
C461 87-018-209-080 CAP, CER 0.1-50V
C462 87-010-248-080 CAP, ELECT 220-10V
C464 87-018-209-080 CAP, CER 0.1-50V
C465 87-010-404-080 CAP, ELECT 4.7-50V
C466 87-018-209-080 CAP, CER 0.1-50V
C467 87-010-263-080 CAP, ELECT 100-10V
C469 87-018-121-080 CAP, CER 150P-50V
C470 87-010-544-080 CAP, ELECT 0.1-50V
C475 87-018-134-080 CAPACITOR,TC-U 0.01-16
C476 87-010-236-080 CAP,E 1000-10 SME
C477 87-018-134-080 CAPACITOR,TC-U 0.01-16
C478 87-010-263-080 CAP, ELECT 100-10V
C479 87-018-134-080 CAPACITOR,TC-U 0.01-16
C480 87-010-221-080 CAP, ELECT 470-10V
C481 87-010-405-080 CAP, ELECT 10-50V
C482 87-010-405-080 CAP, ELECT 10-50V
C483 87-018-123-080 CAP, CER 220P-50V
C484 87-018-123-080 CAP, CER 220P-50V
C489 87-018-209-080 CAP, CER 0.1-50V
C490 87-018-209-080 CAP, CER 0.1-50V
C493 87-018-209-080 CAP, CER 0.1-50V
C495 87-018-119-080 CAP, CER 100P-50V
C496 87-018-119-080 CAP, CER 100P-50V
C497 87-018-119-080 CAP, CER 100P-50V
C498 87-018-119-080 CAP, CER 100P-50V
C499 87-018-119-080 CAP, CER 100P-50V
CN401 87-A60-424-010 CONN,16P V TOC-B
L401 87-003-102-080 COIL, 10UH
L404 87-003-152-080 COIL, 100UH
L405 87-003-152-080 COIL, 100UH
L407 87-003-102-080 COIL, 10UH
L412 87-003-102-080 COIL, 10UH
SFR401 87-024-437-080 SFR100K,RH063EC
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
TRANSISTOR ILLUSTRATION
X401 81-592-641-010 VIB,CER 16.93MHZ
FRONT C.B
C501 87-010-405-080 CAP, ELECT 10-50V
C601 89-654-185-080 CAP,TC 18P-50 J CH UP125
C602 89-654-235-080 CAP TC 27P-50J CH
C603 89-654-275-080 CAP,TC 39P-50 J CH UP125
C604 89-654-215-080 CAP,TC 22P-50 J CH UP125
C605 89-654-275-080 CAP,TC 39P-50 J CH UP125
C606 87-018-134-080 CAPACITOR,TC-U 0.01-16
C608 87-018-209-080 CAP, CER 0.1-50V
C609 87-018-209-080 CAP, CER 0.1-50V
C610 87-010-263-080 CAP, ELECT 100-10V
C611 87-018-209-080 CAP, CER 0.1-50V
C612 87-010-248-080 CAP, ELECT 220-10V
C613 87-010-402-080 CAP, ELECT 2.2-50V
C614 87-018-209-080 CAP, CER 0.1-50V
C615 87-010-400-080 CAP, ELECT 0.47-50V
C616 87-010-401-080 CAP, ELECT 1-50V
C617 87-018-131-080 CAP, CER 1000P-50V<545EZSC>
C618 87-010-405-080 CAP, ELECT 10-50V<545EZSC>
C622 87-010-405-080 CAP, ELECT 10-50V
CN601 87-099-827-010 CONN,3P S2M-3W<545EZSC>
L601 87-003-171-010 COIL,15UH TROIDAL
L612 87-003-102-080 COIL, 10UH
LCD601 8Z-CD3-649-010 LCD,HLC7365 ZCD-3
LED601 8Z-CT6-632-010 LED,L-934LID
LED602 8Z-CT6-632-010 LED,L-934LID
LED603 8Z-CT6-632-010 LED,L-934LID
LED605 8Z-CT6-635-010 LED,L-934LGD
LED606 8Z-CT6-635-010 LED,L-934LGD
LED607 8Z-CT6-632-010 LED,L-934LID
LED608 8Z-CT6-632-010 LED,L-934LID
LED609 8Z-CT6-632-010 LED,L-934LID
S601 87-A90-095-080 SW,TACT EVQ11G04M
S602 87-A90-095-080 SW,TACT EVQ11G04M
S603 87-A90-095-080 SW,TACT EVQ11G04M
S604 87-A90-095-080 SW,TACT EVQ11G04M
S605 87-A90-095-080 SW,TACT EVQ11G04M
S606 87-A90-095-080 SW,TACT EVQ11G04M
S607 87-A90-095-080 SW,TACT EVQ11G04M
S608 87-A90-095-080 SW,TACT EVQ11G04M
S609 87-A90-095-080 SW,TACT EVQ11G04M
S610 87-A90-095-080 SW,TACT EVQ11G04M
S611 87-A90-095-080 SW,TACT EVQ11G04M
S612 87-A90-095-080 SW,TACT EVQ11G04M
S613 87-A90-095-080 SW,TACT EVQ11G04M
X601 87-030-273-010 VIB,XTAL 32.768K5PPM
X602 87-A70-070-080 VIB,CER 5.76MHZ CRHF
PT C.B
! 87-A90-160-080 FUSE CLAMP,FC 51F
C701 87-A10-577-080 CAP,CER 0.022-50 Z YF
C702 87-A10-577-080 CAP,CER 0.022-50 Z YF
C703 87-A10-577-080 CAP,CER 0.022-50 Z YF
C704 87-A10-577-080 CAP,CER 0.022-50 Z YF
CN702 87-049-919-010 CONN,3P EH V WHT
! F701 87-035-139-010 FUSE, 2.5A T 250V
REMOTE C.B<545EZSC>
• Regarding connectors, they are not stocked as they are not the initial order items.
The connectors are available after they are supplied from connector manufacturers upon the order is received.
ECB
ECB
2SA933
2SC1740
DTA114TS
DTC114TS
DTC114YS
DTC124XS
ECB
2SA1296
2SC1815
2SA952
2SA1318
2SC1923
2SC2001
2SB1370
BCE

123456789
10 11 12 13 14
A
B
C
D
E
F
G
H
I
J
K
87
WIRING-1 (MAIN)
MW/LW ANT

109
SCHEMATIC DIAGRAM-1 (MAIN 1/2)
Q 508,509
TU +B SWITCH
Q 551,552
CD 8V POWER SWITCH
Q 361,362
MOTOR DRIVER
+5V REG +8V Q 501~503
POWER SWITCH
AC IN DETECT
REG
5V REG
AZIMUTH ADJ

1211
SCHEMATIC DIAGRAM-2 (FRONT)
-5K36

1413
SCHEMATIC DIAGRAM-3 (MAIN 2/2)
SIGNAL : FM
: AM

1615
SCHEMATIC DIAGRAM-4 (CD)
SIGNAL : PB