Akerstroms SESAM 800 CONFIGURABLE User manual

947422-000 EN -C1
OPERATING MANUAL
SESAM 800
CONFIGURABLE

Table of Contents
1 Introduction ________________________________________3
2 Scope _____________________________________________3
3 Service ____________________________________________3
4 Maintenance________________________________________3
5 TechnicalSpecications _________________________________ 4
6 Short Description of the System _______________________5
6.1 Receiver __________________________________________________ 5
6.2 Transmitters _______________________________________________ 5
7 Description of the Receiver ___________________________6
7.1 Indications on the Receiver ___________________________________ 7
8 Installation of the Receiver____________________________8
8.1 Mounting Steps ____________________________________________ 8
9 Description of the Transmitter ________________________11
9.1 Indications on the Transmitter ________________________________ 11
10 Operation _________________________________________11
11 Replacing Batteries in the Transmitter _________________12
12 Pairing Receiver and Transmitter _____________________13
12.1 Pairing Multiple Transmitters _________________________________ 13
13 OutputConguration _______________________________14
14 Receiver Drill Measures _____________________________15
Listofgures
Figure 1. Sesam 800 RXM model indicators, connections and jumper _____ 6
Figure 2. Output LED numbering and relationship with output terminals ____ 7
Figure 3. Conguring internal supply of output power __________________ 9
Figure 4. Numbering of outputs __________________________________ 10
Figure 5. The Sesam 800 M6 transmitter indicator and buttons__________ 11
Figure 6. Battery cover and the screws holding the cover ______________ 12
Figure 7. Batteries inserted in the transmitter________________________ 12
Figure 8. Rear side of the cover inserted in its position ________________ 12
Figure 9. Jumper in place for one transmitter, default _________________ 13
Figure 10. Jumper in multiple transmitter mode, J2 ____________________ 13
Figure 11. Receiver drill measure__________________________________ 15

Introduction 3 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
1 Introduction
This manual only covers the installation of the Sesam radio remote system. The
Sesam system is not a complete remote control system; it provides only the set of
outputs that are driven according to the actions performed by the operator of the
transmitter. The way the set of outputs is used for controlling the object depends
on the specic installation and is outside the scope of the Sesam.
The approvals for the Sesam radio remote control system are only valid for the
system itself.
The complete remote control system, where the controlled object is one part,
has to be tested and approved according to the standards/norms that are ap-
plicable and specic to the controlled object, it is not the responsibility of
Åkerströms Björbo AB. No liability for the controlled object or the controlled
objects actions will be accepted by Åkerströms Björbo.
2 Scope
The following guide must be used when installing Åkerströms Sesam remote
control system to ensure secure, safe operation. The installation must be carried
out by a certied electrician.
= This symbol highlights extremely important information.
3 Service
Contact your Åkerströms Björbo AB dealer for service or support. Warranty
work must be performed by Åkerströms or authorized service center.
4 Maintenance
For cleaning use a dry cleaning cloth, if necessary use a wet cleaning cloth and a
soap solution. Never use an alcohol-based product for cleaning; it can seriously
damage the plastic. Do not use pressure washer on the product!

Technical Specications 4 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
5 TechnicalSpecications
SystemSpecications
Operating frequency band: 869 MHz, 12 channels
Channel separation: 25 kHz
Power output: ≤ 5 mW
Functional sensitivity: Better than -107 dBm BER 10-4
Transmission principle: GMSK, TDMA
Operating Temperature: -25°C - +55°C
Storage Temperature: -40°C - +85°C
Receiverspecications S800RXM
IP- class: IP67
Power Supply: 12-24 V DC 25 mA at 12 V DC (SELV),
must be fused with 3A fuse (SAE J1284)
Conversion box for 230 V AC: 1..6 relays 16A/250 V AC
Max switching capacity of outputs: 3A/24 V DC
Total load on all outputs: Max 3A/24 V DC
Dimensions: 120 x120 x 50 mm
Weight: 350g
TransmitterSpecications S800M6
IP- class: IP67
Dimensions: 100 x 60 x 25 mm
Weight: 130g
Battery type: 2*AA/LR06 Alkaline
Table 1. Technical Specications, Sesam 800 Congurable

Short Description of the System 5 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
6 Short Description of the System
6.1 Receiver
Main features:
1
- 6 solid state outputs.
- Each output is user congurable as
either momentary or remaining.
- Waterproof (IP67).
1Type label position
6.2 Transmitters
M6 is a medium size 6- button transmitter. The
transmitter comes in 2 different models, one with
no button print and one with the button print 1...6.
For the unit with no print there is a default or cus-
tom made label frame. The transmitters are very
rugged and waterproof (IP67).
1
1Type label position

Description of the Receiver 6 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
7 Description of the Receiver
1
2
3
PB-Free
5
46
7
8
9
10
11
Figure 1. Sesam 800 RXM model indicators, connections and jumper
1. Power LED
2. Ground
3. Positive (+) 12-24 V DC connector
4. Output power input
5. LED 5
6. LED 6
7. LED 7
8. Jumper
9. Learn/Erase button
10. LED indicators for outputs
11. Output connectors 1...6

Description of the Receiver 7 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
7.1 Indications on the Receiver
The Sesam 800 RXM model has LED indicators that indicate different param-
eters (see g. 1 for positions of the LEDs).
The indications on the LEDs are as follows:
Power LED (see 1in g. 1)
Indicates whether the receiver is powered on or not.
LED 5 Squelch (see 5in g. 1)
Indicates a detected signal on the operating frequency band.
LED 6 Status (see 6in g. 1)
Indicates that information from a transmitter paired with the receiver has been
received.
LED 7 Learn (see 7in g. 1)
Indicates if the transmitter is in Learn Mode. In Learn Mode LED 7 is lit. In
Conguration Mode LED 7 is slowly blinking.
Outputs LEDs (see 10 in g. 1)
Indicates the state of outputs 1...6. Output LED 1 is the bottom one, output LED
6 is the top one. An activated output is indicated by a LED in ON state.
6
5
4
3
2
1
Output 6
Output 5
Output 4
Output 3
Output 2
Output 1
Figure 2. Output LED numbering and
relationship with output terminals

Installation of the Receiver 8 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
8 Installation of the Receiver
The permanent installation of the receiver must include fuses that protect the
equipment and wiring from over current and short-circuit. The power supply
to the receiver must be fused with 3A as close to the battery as possible. The
cable must be of outer diameter 6-12 mm and each the power conductor at least
0.75mm2. Max cable length 5 meters.
8.1 Mounting Steps
Step 1
Select a location that is within the environmental limitations of the receiver and
where it is difcult for unauthorized persons to obtain access to the receiver.
Mount the receiver with the cable glands facing downwards.
If possible mount the receiver inside a control cabinet. Note that this is only
possible if the cabinet is made out of plastic or materials that not have a nega-
tive effect on radio emissions.
Step 2
Drill 4 holes (for measures see Figure 11).
Mount the receiver.

Installation of the Receiver 9 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
Step 3
Connect wiring for output signals and power supply. Use cable ties to secure
the wires and ensure that the wiring will not be affected by abrasion, heat and/
or exhausts.
Connect 12-24 V DC (+) to position 3 and ground (-) to position 2
(see 3and 2in g 1).
Connect the equipment to be controlled to output terminals 1...6
(see 11 in g. 1) and equipment ground to position 2 (see 2in g. 1).
If the outputs are to be powered by the same 12-24 V DC supply as
the receiver place a jumper between the Output Power Input (SW) and
Positive (+) 12-24 V DC using a 0,75 mm2 cable (see g. 3).
PB-Free
PB-Free
P0
YWW
941551
}
}
Figure 3. Conguring internal supply of output power

Installation of the Receiver 10 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
Step 4
Connect wiring for output signals and power supply. Use tie wraps to secure the
wire and ensure that the wiring will not be affected by hot parts and/or exhausts.
The power supply (+) to the receiver must be fused with a system adapted fuse
as close to the battery/power supply as possible.
Figure 4. Numbering of outputs
Output
(see g. 4)
1 2 34 5 6
Button
(see g. 5) 123456
Table 2. Functional diagram for installation of cable
Step 5
System Check
• Ensure that wiring to all components is correct and all loose wires are cable
tied and secure.
• If necessary pair transmitter (see chap. 12).
• By pressing the buttons on the transmitter, verify that all functions work
correctly as described in table 2. Note that some of the buttons may be set
as remaining (see chap. 13).

Description of the Transmitter 11 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
9 Description of the Transmitter
Indicator LED
Control buttons
123
456
Figure 5. The Sesam 800 M6 transmitter indicator and buttons
9.1 Indications on the Transmitter
Normal operation
Quick ashing RED LED = Sending message but no feedback
available from the receiver.
Continuous GREEN LED = Output activated in the receiver
(feedback information from receiver).
Battery warning
Continuous RED after activating a command = Low battery.
3 long RED LED ashes = Battery depleted, transmitter can not send commands.
10 Operation
The object is controlled via the buttons on the transmitter. Press the buttons on
the transmitter in order to controlling the object. Some of the buttons may be set
as remaining functions.
For relationship between outputs and buttons see Table 2.

Replacing Batteries in the Transmitter 12 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
11 Replacing Batteries in the Transmitter
If the indication LED on the transmitter indicates low battery, replace the batter-
ies promptly. Before changing the batteries note that changing of batteries must
take place in a clean environment free from static electricity.
The batteries are changed as follows:
1. Open the battery cover by unscrewing the 6 screws on the backside of the
transmitter housing (see g. 6).
2. Carefully remove the cover by lifting up the front of the cover (see g. 8).
3. Remove the used batteries and insert new batteries (see g. 7).
4. Close the cover by rst inserting the rear of the cover into the transmitter,
and the pushing the top back down.
5. Tighten the 6 screws (torque 1.0 Nm).
Figure 6. Battery cover and
the screws holding
the cover
Figure 7.
Batteries inserted in the
transmitter. Make sure
the batteries are inserted
with the correct polarity
Figure 8. Rear side of the cover
inserted in its position

Pairing Receiver and Transmitter 13 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
12 Pairing Receiver and Transmitter
If any part of the system has been replaced, the receiver and transmitter need
to be paired together. Follow the steps below (please notice that this is for one
transmitter see section 12.1 for more than one transmitter):
1. Open the lid on the receiver (6 screws).
2. Push the “Learn/Erase” button until LED 7 (see g. 1) is ON.
3. The Learn Mode will be active for 10 seconds (as long as LED 7 is ON).
4. Press a button on the transmitter. LED 7 ashes 3 times if the learn are
successful.
5. Mount the lid and tighten the screws with 2.5 Nm.
6. Mount the caps over the screws.
To delete a transmitter from the receiver, push the “Learn/Erase” button until
LED 7 is ON. Continue by pressing the “Learn/Erase” button once more until
LED 7 is OFF. Notice that if more than one transmitter is paired to the receiver
this will delete all transmitters.
12.1 Pairing Multiple Transmitters
The delivery settings allow the receiver to learn 1 transmitter (see Figure 9).
For the position of the jumper in the receiver see 8in Figure 1.
Figure 9. Jumper in place for
one transmitter, default
Figure 10. Jumper in multiple
transmitter mode, J2
However, the system is capable of using up to 3 transmitters. To enable this
function, power off the receiver and place the jumper in the J2 (right) position
(see Figure 10).
• For safety reasons the receiver is inactive for ve seconds when switching
between two transmitters.
• See chapter 12 for pairing instructions.

Output Conguration 14 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
13 OutputConguration
Each of the 6 outputs in the receiver can be congured as either momentary or
remaining (latched) using a special conguration mode.
Note! The transmitter/s and receiver must be paired before output conguration
can be done, see chapter 12.
Caution. All outputs must be disabled before conguration by disconnecting
the Output Power Input (SW) terminal (see g. 3).
Tocongurethereceiveroutputsdothefollowing:
1. Power off the receiver (if you have a conversion box for 230 V AC wait 10
seconds).
2. Disconnect the Output Power Input terminal, see gure 3.
3. Place the jumper in the J1(left) position (for position see 8in Figure 1).
4. Press and hold the “Learn/Erase” button (see g. 1) while powering on the
receiver.
(If Jumper J1 is in left position at power up and the “Learn/Erase” button is
not pressed the receiver will stop and indicate error 4. Restart the receiver
while pressing the “Learn/Erase” button.)
5. Continue to press the button until all Outputs LEDs are lit (see 10 in g. 1).
6. Release the button. The Output LEDs will now display the current toggle
conguration. LED 7 (see 7 in g. 1) will indicate relay conguration
mode with a slow blink (1 Hz).
7. Use button 1...6 on the transmitter to congure the outputs as momentary
or remaining (latched). Output LED lit indicates remaining mode active.
8. To store the conguration press the learn button for 1 second. Successful
store is indicated with 3 ashes on LED 7.
9. Power off the receiver (if you have a conversion box for 230 V AC wait 10
seconds).
10. Reinstall the Jumper in its previous setting.
11. Start the receiver.

Receiver Drill Measures 15 (16)
Sesam 800 Congurable (original instructions) Document-ID: 947422-000 EN
Version: C1 Author: SH
14 Receiver Drill Measures
102-103,5 mm
102 mm
120 mm
145 mm
120 mm
Figure 11. Receiver drill measure
The receiver shall be attached with 4 mm screws that are suitable for the sur-
rounding environment

Åkerströms Björbo AB
Box 7, SE-785 21 Gagnef, Sweden
street Björbovägen 143
SE-786 97 Björbo, Sweden
Phone [phone]
Fax [phone]
E-mail [email protected]
www.akerstroms.com
© Åkerströms Björbo AB, 2012