Akerstroms SESAM 800 CONFIGURABLE User manual

943549-000 EN -F1
OPERATING MANUAL
SESAM 800 Mobile
WINCH

2 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
Table of Contents
1 Introduction ����������������������������������������4
2 Scope ���������������������������������������������4
3 Service ��������������������������������������������4
4 Maintenance����������������������������������������4
5 TechnicalSpecications������������������������������5
6 Short Description of the System �����������������������6
6.1 Receiver �������������������������������������������������� 6
6.2 Transmitters ����������������������������������������������� 6
6.3 Screw Sizes ����������������������������������������������� 6
7 Description of the Receivers ��������������������������7
8 Description of the Receivers to ATV Winch ��������������8
8.1 Installation of the Assembled Connection Cable ������������������� 9
8.2 Installation of Non-assembled Cables �������������������������� 10
8.3 Cable Control ��������������������������������������������� 13
9 Description of the Receivers to Forestry Winch ���������14
9.1 Installation of the Assembled Connection Cable ������������������ 15
9.2 Installation of Non-assembled Cables to Forestry Winch������������ 16
10 Indicators on the Receiver ���������������������������18
10.1 LED Indicators �������������������������������������������� 18
11 Installation of the Receiver���������������������������20
11.1 Mounting Steps: ������������������������������������������� 20
12 Description of the Transmitter ������������������������23
13 Indications on the Transmitter �����������������������24
13.1 Normal Operation������������������������������������������ 24
13.2 Battery Warning ������������������������������������������� 24
14 Operation �����������������������������������������24
14.1 Activating the Transmitter������������������������������������ 24
14.2 Deactivating the Transmitter���������������������������������� 25
14.3 Controlling the Device �������������������������������������� 25
15 Receiver Drill Measures �����������������������������26
16 Replacing Batteries in Sesam 800 M6 & M4 �������������27

3 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
List of tables
Table 1. Technical Specication, Sesam 800 Mobile��������������������������� 5
Table 2. Connection Cables with contact art.no: 942867-000 �������������������� 9
Table 3. Connection Cables without contact art.no: 942867-001 ����������������� 9
Table 4. Color on cable ������������������������������������������������ 15
Table 5. Output LEDs connected to the functions ���������������������������� 19
Table 6. LED’s on input card �������������������������������������������� 19
Table 7. Output LEDs connected to the functions ���������������������������� 19
Table 8. Relationship between buttons and outputs �������������������������� 21
Listofgures
Figure 1. Sesam 800 RXM 12/24 V DC to ATV winch with cable installed ����������� 8
Figure 2. Sesam 800 RXM 12/24 V DC to ATV winch without cable �������������� 10
Figure 3. Jumper in the left position and lower position.������������������������ 13
Figure 4. Sesam 800 RXM 12/24 V DC to Forestry winch with cable installed������� 14
Figure 5. Sesam 800 RXM 12/24 V DC to Forestry winch without cable ����������� 16
Figure 6. Conguring internal supply of output power�������������������������� 21
Figure 7. Sesam 800 M6 transmitter indication and buttons. �������������������� 23
Figure 8. Sesam 800 M4 transmitter indication and buttons. �������������������� 23
Figure 9. Receiver Drill Measures����������������������������������������� 26
Figure 10. Battery cover and the screws holding the cover ���������������������� 27
Figure 11. Batteries inserted in the transmitter. ������������������������������� 27
Figure 12. Backside of the cover inserted in its position������������������������� 27

Introduction 4 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
1 Introduction
This manual only covers the installation of the Sesam radio remote
winch control system. The Sesam does not implement a complete con-
trol system: it provides only the set of outputs that are driven accord-
ingly to the actions performed by the operator of the transmitter. The
way the set of outputs is used for controlling the outputs depends on
the specic installation and is out of the scope of the Sesam 800 Mobile
system.
The complete remote control system, where the controlled object is one
part, has to be tested and approved according to the standards/norms that
are applicable and is not a part of Åkerströms Björbo’s responsibility
2 Scope
The following guide must be used when installing Åkerströms Sesam
winch control system to ensure secure, safe operation.
The installation must be carried out by a competent, suitable technically
qualied person.
= This symbol highlights extremely important information
3 Service
Contact your Åkerströms Björbo AB dealer for service or support. War-
ranty work must be performed by Åkerströms or authorized service center.
4 Maintenance
For cleaning use a dry cleaning cloth, if necessary use a wet cleaning
cloth and a soap solution. Never use an alcohol-based product for clean-
ing; it can seriously damage the plastic. Do not use pressure washer on
the product!

Technical Specications 5 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
5 TechnicalSpecications
Table 1. Technical Specication, Sesam 800 Mobile
Systemspecication
Operating frequency band: 869 MHz
Channel separation: 25 kHz
Power output: <5 mW
Functional sensitivity: Better than -107 dBm BER 10-4
Transmission principle: GMSK, TDMA,
Operating Temperature: -25°C - +75°C
Storage Temperature: -40°C - +85°C
Receiverspecications Sesam 800 RXM
IP- class: IP67
Power Supply 12/24 V DC 25 mA (SELV),
Must be fused with a 3A blade
fuse.
Max switching capacity of
outputs: 3A/24 V DC
Total load on all outputs: 3A/24 V DC
Dimensions: 120 x120 x 50 mm
Weight: 450g
Screw size (enclosure): TX20
Transmitterspecications Sesam 800 M6 & M4
IP- class: IP67
Dimensions: 100 x 60 x 25 mm
Weight: 130g
Battery type: 2*AA/LR06 Alkaline
Screw size (enclosure): PH2

Short Description of the System 6 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
6 Short Description of the System
6.1 Receiver
Main features:
1
• 6 outputs.
• Waterproof (IP67). Applies only those supplied
with installed cable.
• Possibility to control the outputs by external con-
nections, applies only the ATV winch.
6.2 Transmitters
There are two dierent transmitters that can be used for winching
applications:
1
Medium M4 a medium size 4- button transmitter
suitable for one winch.
Medium M6 a medium size 6- button transmitter
suitable for two winches.
1Type label position
6.3 Screw Sizes
Receiver: Torx TX 20, torque 2.0 Nm.
Transmitter M6 & M4: Phillips Screw PH 2, torque 1.0 Nm.

Description of the Receivers 7 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
7 Description of the Receivers
There are two dierent receivers for winch system.
They come in some dierent variations.
Receivers to ATV winch
• With assembled cable with plug (IP67)
• With assembled cable without plug (IP67)
• Without cable (not guaranteed IP67)
Receivers to Forestry winch
• With assembled cable (IP67)
• Without cable (not guaranteed IP67)

Description of the Receivers to ATV Winch 8 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
8 Description of the Receivers to ATV Winch
PB-Free
1
2
3
4
416-1
PCB1
PB-Free
P0
YWW
941551
1
8
69
10
7
2
34
5
11
12
Figure 1. Sesam 800 RXM 12/24 V DC to ATV winch with cable in-
stalled. The models indicators, connections and jumper.
1. Power LED
2. Ground, 0V (-)
3. 12/24 V DC power.
Fuse with 3A blade fuse near the battery.
4. Internal supply to the outputs (see section 8.1)
5-7. Status LEDs
8. Learn/Erase button
9. Jumper J1
10. Output LEDs
11. LEDs for cable control.
12. Output connections 1-6

Description of the Receivers to ATV Winch 9 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
8.1 Installation of the Assembled Connection Cable
The receiver is equipped with a 12 multicore cable for connection to
the winch, voltage, etc. The cable is fused with a 3A blade fuse near the
battery connection. There are two versions of cable.
Table 2. Connection Cables with contact art.no: 942867-000
Function Text on cable
+12V line 1
Ground (-) 0 V 2
Winch 1 in 4
Winch 1 out 3
Winch 2 in 6
Winch 2 out 5
Ext winch 1 in 7
Ext winch 1 out 8
Ext winch 2 in 9
Ext winch 2 out 10
Remaining 11
Spare 12
Table 3. Connection Cables without contact art.no: 942867-001
Function Text on cable
+12V line 1
Ground, (-) 0 V 2
Winch 1 in 4
Winch 1 out 3
Winch 2 in 6
Winch 2 out 5
Ext winch 1 in 7
Ext winch 1 out 8
Ext winch 2 in 9
Ext winch 2 out 10
Remaining 11
Spare 12

Description of the Receivers to ATV Winch 10 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
8.2 Installation of Non-assembled Cables
PB-Free
1
2
3
4
416-1
PCB1
PB-Free
P0
YWW
941551
4
1
23
5
Figure 2. Sesam 800 RXM 12/24 V DC to ATV winch without cable
1. Ground, 0V (-)
2. 12/24 V DC power
Fuse with 3A blade fuse near the battery
3. Internal supply to the outputs (see section 8.1)
4. Outputs external card for cable control
5. Output connections 1-6

Description of the Receivers to ATV Winch 11 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
8.2.1 Installation of Non-assembled Cables to ATV Winch
For connection of cable, should at least a 12 conductor multicore cable
with outer diameters of 6-12 mm be used. The cable must be specied
for an outside temperature of +80°C and each conductor must be at
least 0.75 mm2. We recommend not having a longer cable than 5 meters.
Power connection must be protected by a 3A blade fuse near the battery.
To connect to the input card the leaders have to be crimped with a
crimping tool. The contact must be an AMPMODU * Mod.II Recep-
tacle Contacts 280530-2 or equivalent.
Note that the cable is connected and crimped in accordance with IPC-
A-620.
Functional diagram for installation of cable
• 12/24 V DC Power connection (see 2in Figure 2).
NOTE - fuse with 3A blade fuse near the battery.
• Ground, 0 V (-) (see 1in Figure 2).
Outputs/functions
• Output/Connection 1 - Winch 1 In.
• Output/Connection 2 - Winch 1 Out.
• Output/Connection 3 - Winch 2 In.
• Output/Connection 4 - Winch 2 Out.
• Output/Connection 5 - Spare.
• Output/Connection 6 - Remaining function ex. lamp.

Description of the Receivers to ATV Winch 12 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
8.2.2 Installation of External Inputs to ATV Winch
The receiver is equipped with four external inputs for manual cable
control of in/out functions. These inputs have priority over radio con-
trol. To enable them see section 8.3.
To connect to the input card the leaders have to be crimped with a
crimping tool. The contact must be an AMPMODU * Mod.II Recep-
tacle Contacts 280530-2 or equivalent.
Note that the cable is connected and crimped in accordance with IPC-
A-620.
• External Pin 1 - not used.
• External Pin 2 - Winch 1 In.
• External Pin 3 - Winch 1 Out.
• External Pin 4 - Winch 2 In.
• External Pin 5 - Winch 2 Out.
• External Pin 6 - Ground, 0 V (-).

Description of the Receivers to ATV Winch 13 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
8.3 Cable Control
The receiver outputs can be activated by using the cable control. If the
cable control is used, all radio-controlled outputs will be blocked for 5
seconds after each command from the manual cable control.
Figure 3. Jumper in the left position and lower position.
• To enable cable management place Jumper J1 in the left position.
• To disable the cable control place Jumper J1 in the lower position.
The recipient must be restarted for Jumper location to be updated.

Description of the Receivers to Forestry Winch 14 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
9 Description of the Receivers to
Forestry Winch
PB-Free
1
8
69
10
7
2
34
511
Figure 4. Sesam 800 RXM 12/24 V DC to Forestry winch with cable
installed. The models indicators, connections and jumper.
1. Power LED
2. Ground, 0V (-)
3. 12/24 V DC power
Fuse with 3A blade fuse near the battery
4. Internal supply to the outputs (see section 8.1)
5-7. Status LEDs
8. Learn/Erase button
9. Jumper J1
10. Output LEDs
11. Output connections 1-6

Description of the Receivers to Forestry Winch 15 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
9.1 Installation of the Assembled Connection Cable
The receiver is equipped with three cables, two with valve connectors
and one voltage cable. The voltage cable is fused with a 3A blade fuse
near the battery.
Table 4. Color on cable
Function Color Text on cable
+12V line Brown 1
Ground (-) ,0V Blue 2

Description of the Receivers to Forestry Winch 16 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
9.2 Installation of Non-assembled Cables to
Forestry Winch
PB-Free
1
23
4
Figure 5. Sesam 800 RXM 12/24 V DC to Forestry winch
without cable
1. Ground, 0V (-)
2. 12/24 V DC power.
Fuse with 3A blade fuse near the battery
3. Internal supply to the outputs (see section 8.1)
4. Output connections 1-6

Description of the Receivers to Forestry Winch 17 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
9.2.1 Installation of Non-assembled Cables to Forestry
Winch
For connection of cable, cable with outer diameters of 6-12 mm should
be used. The cable must be specied for an outside temperature of
+80°C and each conductor must be at least 0.75 mm2. We recommend
not having a longer cable than 5 meters. Power connection must be
protected by a 3A blade fuse near the battery.
Functional diagram for installation of cable
• 12/24 V DC Power connection (see 2in Figure 5).
NOTE - fuse with 3A blade fuse near the battery.
• Ground, 0V (-) (see 1in Figure 5).
Outputs/functions
• Output/Connection 1 - Winch 1 In
• Output/Connection 2 - Winch 1 Out

Indicators on the Receiver 18 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
10 Indicators on the Receiver
10.1 LED Indicators
The receiver has LED indicators that indicate dierent parameters (see
Figure 1, for positions of the LEDs).
The indications on the LEDs are as follows:
Power LED ( 1)
Indicates whether the receiver is powered.
LED 5 Squelch ( 5)
Indicates a detected signal on the operating frequency band.
LED 6 Status ( 6)
Indicates that information from a transmitter paired with the receiver
has been received.
LED 7 Learn ( 7)
Indicates if the transmitter is in “Learn” Mode.

Indicators on the Receiver 19 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
10.1.1 Outputs LED’s
Indicates the state of outputs 1-6. Output LED 1 is at the bottom, output
LED 6 is at the top. An activated output is indicated by a LED in ON
state. (see 10 in Figure 1).
Table 5. Output LEDs connected to the functions
Outputs LED’s 1 2 3 4 6
Function Winch
1 In
Winch 1
Out
Winch
2 In
Winch
2 Out
Remaining
ex. Lamp
10.1.2 LED’s External Input Card
Table 6. LED’s on input card
LED 1 2 3 4
Function Winch
2 Out
Winch
2 In
Winch
1 Out
Winch
1 In
10.1.3 LED’s for Forestry Winch
Table 7. Output LEDs connected to the functions
Output LED 1 2
Function Winch
1 In
Winch
1 Out

Installation of the Receiver 20 (28)
Sesam 800 Mobile Winch (original instructions) Document-ID: 943549-000 EN
Version: F1 Author: SH
11 Installation of the Receiver
The permanent installation of the receiver must include fuses that pro-
tect the equipment and wiring from over current and short-circuit. The
power supply to the receiver must be fused with a 3A blade fuse.
11.1 Mounting Steps:
Step 1
Select a location that is within the environmental limitations of the
receiver (see Table 1). Drill 4 holes (for measures see Figure 9) and
mount the receiver with suitable screws. Mount the receiver with the
cable glands facing downwards. Avoid mounting the receiver near bat-
tery, fuel line, fuel tank or exhaust manifold.
Step 2
Connect wiring for output signals and power supply. See description for
each receiver. Use cable ties to secure the wires and ensure that the wir-
ing will not be aected by abrasion, heat and/or exhausts.
Ensure that wiring to all components is correct and all loose wires are
cable tied and secure. The system is now active and ready to use.
If the outputs are to be pow ered by the same 12/24 V DC supply as the
receiver card, place a jumper between the Output Power Input
(see 4 in Figure 1) and Positive (+) 12/24 V DC using a 0,75 mm2
cable (see Figure 6).