allen AW16-B User manual

PARTS &
DECALS MANUAL
Manual Part #: 068517P | Revision: A
Language: English | Original Instructions
WHEEL BUGGIES
AW16-B

PARTS & DECALS MANUAL
Wheel Buggy
For information regarding the following, please see “AW16-B Safety & Operations Manual”
• Warranty Information
• Dealer Information
• How to Identify the Model / Serial Numbers on the Machine
• Technical Specications
This manual covers the products listed below:
Part No. Description
073000 AW16-B, All Electric Wheel Buggy, Poly-Bucket, Foam Filled TiresAW16-B, All Electric Wheel Buggy, Poly-Bucket, Foam Filled Tires
068517PPage 2

068517P Page 3
Table of Contents
1 PARTS.................................................................................................. 4
Factory Service Information............................................................................... 5
Replacement Parts Procedure ........................................................................... 5
General Arrangement ........................................................................................ 6
General Arrangement Continued........................................................................ 8
General Arrangement Parts List......................................................................... 9
Control Cabinet Assembly.................................................................................. 10
Control Cabinet Assembly Parts List .................................................................. 11
Control Cabinet Assembly Continued ................................................................. 12
Bucket Assembly .............................................................................................. 14
Chassis Assembly ............................................................................................. 16
Chassis Assembly Parts List.............................................................................. 17
Chassis Assembly Continued............................................................................. 18
Transaxle and Motor.......................................................................................... 20
Battery Slide Assembly...................................................................................... 22
Battery Slide Assembly and Parts List................................................................ 23
Handle Bar & Throttle........................................................................................ 24
Handle Bar & Throttle Parts List ....................................................................... 25
Steering Column Assembly................................................................................ 26
Steering Column Assembly Parts List ................................................................ 27
Wheel Assemblies............................................................................................. 28
Wheel Assemblies Contined .............................................................................. 29
Hydraulic System .............................................................................................. 30
Hydraulics System Parts List............................................................................. 31
2 Decals ................................................................................................. 32
Decals, AW16-B ................................................................................................ 34
Revision Details ................................................................................................ 36
Sect No. Title Page

SECTION 1
PARTS
068517PPage 4
Section 1
PARTS

Factory Service Information
Replacement Parts Procedure
SECTION 1
PARTS
068517P Page 5
We recommend AEC quality replacement parts, available from the AEC Customer Service
Department or your nearest AEC Dealer.
Part numbers are subject to change without notice. Part numbers might be different outside of the United States of
America. Use part numbers listed in the applicable parts list table when you place your order. If a part number changes,
the AEC Customer Service Department or your nearest AEC dealer will have the latest part number for the replacement
part.
Remember when you order replacement parts, you will need your model number and serial number. These are the
numbers that you have recorded in the UNIT ID section of the safety and operations manual. Please order replacement
parts by the appropriate part number, not the key number.
This manual contains an illustrated parts list for help in ordering replacement parts for your machine. Follow the
instructions below when ordering parts to insure prompt and accurate delivery:
1. All orders for service parts - include the serial number for the machine. Shipment will be delayed if this
information is not available.
2. Include correct description and part number from the “PARTS” Section 1.
3. Specify exact shipping instructions, including the preferred routing and complete destination address.
4. DO NOT return parts to AEC without receiving written authorization from AEC. All authorized returns must be
shipped pre-paid.
5. When placing an order, please contact the AEC Dealer nearest you.
All information, specications, and illustrations in this manual
are subject to change without notice and are based on the latest information at the
time of publication.
All set screws have blue (LOC-TITETM) applied at the factory. If a set screw is
removed or loosened for any reason re-apply blue (LOC-TITETM)
All grease ttings are capped with CAP PLUG GC-5 (AEC PN 015692) to protect
the tting. If the cap is missing or damaged replace it as soon as possible.

General Arrangement
SECTION 1
PARTS
068517PPage 6
ITEM PART # DESCRIPTION QTY
1 073015 ASSEMBLY, AW16-B
CONTROL CABINET 1
2 073077 ASSEMBLY, BUCKET 16 FT31
3 073129 ASSEMBLY, AW16-B
CHASSIS 1
1
2
3

SECTION 1
PARTS
068517P Page 7
PAGE LEFT BLANK INTENTIONALLY

General Arrangement Continued
6
1
2
5
9
8
3
7
4
CONTROL PANEL
6
RIGHT SIDE
LEFT SIDE
SECTION 1
PARTS
068517PPage 8

General Arrangement Parts List
ITEM PART # DESCRIPTION QTY
1 073002 WELDMENT, CABINET 1
2 073077 ASSEMBLY, BUCKET 16 FT31
3 073020 WELDMENT, BUGGY CHASSIS 1
4 073037 THROTTLE CABLE 1
5 073045 ASSEMBLY, STEERING COLUMN AND TIRE 1
6 073073 ASSEMBLY, FRONT / DRIVE WHEEL 2
7 42107-25 THROTTLE CONTROL LEVER 1
8 42115-01 OPERATOR PLATFORM 1
9 42126-01 HANDLEBAR 1
SECTION 1
PARTS
068517P Page 9

Control Cabinet Assembly
SECTION 1
PARTS
068517PPage 10
13
33
27
31
30
12
23
23
CONTROL PANEL
34 810
22 26 25
21
16
15
20
11
BUCKET SIDE
OPERATOR SIDE
28
32
14 29
19
23
34 7
6
BUCKET SIDE
OPERATOR SIDE

Control Cabinet Assembly Parts List SECTION 1
PARTS
068517P Page 11
ITEM PART # DESCRTIPTION QTY
1 010052 FASTENER, HHCS 5/16" X 5/8" 2
2 010090 FASTENER, LOCK WASHER 5/16" GR8 2
3 012612 FASTENER, NUT HEX NYLOCK 5/16"-18 2
4 32100-8 FLANGED BEARING 1
5 32100-21 ISOLATOR, STUD MOUNTED RUBBER 2
6 42107-30 GRIP, METAL CORD 0.375" TO 0.450" OD 1
7 42126-09 WASHER, RUBBER 1
8 45043-04 PUSH BUTTON, E-STOP 1
9 066255 MANUAL TUBE 1
10 068956 SWITCH, HORN 1
11 073002 WELDMENT, CABINET 1
12 073003 WELDMENT, CABINET DOOR 1
13 073011 LATCH FOR CABINET DOOR 1
14 073012 CHARGING PORT 1
15 073018 WELDMENT, CONTROL PANEL 1
16 073023A DECAL, CONTROL PANEL 1
17 073026 SENSOR, THROTTLE CONTROL 1
18 073027 BATTERY CARGER 1
19 073033 REAR CABINET PANEL 1
20 073046 SWITCH, ROTARY ON/OFF 1
21 073079 DISPLAY, DM430 1
22 073080 SWITCH, BUCKET DUMP 1
23 073091 DECAL, SIDE AW16-B PANEL 2
24 073110 WELDMENT, THROTTLE CABLE BRACKET 1
25 073118 SWITCH, FWD N REV ROCKER SWITCH 1
26 073119 SWITCH, LED LIGHT ROCKER SWITCH 1
27 073125 DECAL, TOP AW16-B PANEL 1
28 073126 DECAL, POWER UNIT, ACCESS POINT 1
29 073127 DECAL, CHARGE PORT AW16-B 1
30 073534 DECAL, BATTERY POWERED 1
31 074116 DECAL, BATTERY POWERED SIDE PANEL 1
32 074942 PLATE, POWER UNIT COVER 1
33 074944 HINGE FOR CABINET DOOR 2
34 074957 SHEILD FOR DISPLAY 1

Control Cabinet Assembly Continued
SECTION 1
PARTS
068517PPage 12
DETAIL A
SCALE 1 / 2
SECTION B-B
SCALE 1 / 2
A
B
B
9
17
14
18
13
624
5
11
1
2
3
4
UNDERSIDE

Control Cabinet Assembly Parts List SECTION 1
PARTS
068517P Page 13
ITEM PART # DESCRTIPTION QTY
1 010052 FASTENER, HHCS 5/16" X 5/8" 2
2 010090 FASTENER, LOCK WASHER 5/16" GR8 2
3 012612 FASTENER, NUT HEX NYLOCK 5/16"-18 2
4 32100-8 FLANGED BEARING 1
5 32100-21 ISOLATOR, STUD MOUNTED RUBBER 2
6 42107-30 GRIP, METAL CORD 0.375" TO 0.450" OD 1
7 42126-09 WASHER, RUBBER 1
8 45043-04 PUSH BUTTON, E-STOP 1
9 066255 MANUAL TUBE 1
10 068956 SWITCH, HORN 1
11 073002 WELDMENT, CABINET 1
12 073003 WELDMENT, CABINET DOOR 1
13 073011 LATCH FOR CABINET DOOR 1
14 073012 CHARGING PORT 1
15 073018 WELDMENT, CONTROL PANEL 1
16 073023A DECAL, CONTROL PANEL 1
17 073026 SENSOR, THROTTLE CONTROL 1
18 073027 BATTERY CARGER 1
19 073033 REAR CABINET PANEL 1
20 073046 SWITCH, ROTARY ON/OFF 1
21 073079 DISPLAY, DM430 1
22 073080 SWITCH, BUCKET DUMP 1
23 073091 DECAL, SIDE AW16-B PANEL 2
24 073110 WELDMENT, THROTTLE CABLE BRACKET 1
25 073118 SWITCH, FWD N REV ROCKER SWITCH 1
26 073119 SWITCH, LED LIGHT ROCKER SWITCH 1
27 073125 DECAL, TOP AW16-B PANEL 1
28 073126 DECAL, POWER UNIT, ACCESS POINT 1
29 073127 DECAL, CHARGE PORT AW16-B 1
30 073534 DECAL, BATTERY POWERED 1
31 074116 DECAL, BATTERY POWERED SIDE PANEL 1
32 074942 PLATE, POWER UNIT COVER 1
33 074944 HINGE FOR CABINET DOOR 2
34 074957 SHEILD FOR DISPLAY 1

SECTION 1
PARTS
068517PPage 14
Bucket Assembly
3
4
2
1
7
6
5
ITEM PART # DESCRIPTION QTY
1 010464 FASTENER, NUT NYLOCK 3/8"-16 GRADE 8 6
2 017751 FASTENER, FLAT WASHER 3/8" GRADE 8 6
3 42106-01 BUCKET, POLYETHYLENE 16 FT31
4 42106-02 BOLT, ELEVATOR 3/8"-16 X 1-1/2" 6
5 056400 DECAL, OVAL ALLEN 20" 2
6 073054 WELDMENT, BUCKET BASE 1
7 073076 WELDMENT, PIVIOT PIN FOR BUCKET BASE 1

SECTION 1
PARTS
068517P Page 15
PAGE LEFT BLANK INTENTIONALLY

SECTION 1
PARTS
068517PPage 16
Chassis Assembly
7
5
6
14 26 20
19
9
11
8
8
21
16
17
24
22
15
18
12
10

Chassis Assembly Parts List SECTION 1
PARTS
068517P Page 17
ITEM PART # DESCRIPTION QTY
1 010040 FASTENER, HHCS 3/8"-16 X 2" GRADE 8 2
2 010069 FASTENER, HHCS 1/2"-13 X 1-1/2" GRADE 8 2
3 010464 FASTENER, NUT NYLOCK 3/8"-16 GRADE 8 2
4 011238 FASTENER, NUT HEX NYLOCK 1/2"-13 2
5 42107-25 LEVER, TRAVEL SPEED CONTROL 1
6 42115-01 OPERATOR PLATFORM 1
7 42126-01 HANDLE BAR 1
8 065653 DECAL, LIFT HOOK 4
9 065917 DECAL, PINCH POINT 2
10 066489 DECAL, CHECKER (13.55"X1") 2
11 066490 DECAL, CHECKER (16.625"X1") 2
12 068459 DECAL, TIE DOWN 3
13 069835 LIGHT, LED 1200 LUMENS 12 V(DC) 1.5 AMPS 1
14 073020 WELDMENT, BUGGY CHASSIS 1
15 073022 INVERTER 1
16 073029 ELECTRICAL ENCLOSURE 1
17 073044 BLOCK MANIFOLD 1
18 073045 ASSEMBLY, STEERING COLUMN AND WHEEL 1
19 073055 CYLINDER, 8" STROKE 2" BODY 1
20 073073 ASSEMBLY, FRONT WHEEL 2
21 073099 ASSEMBLY, BATTERY SLIDE 1
22 073104 SWITCH, BATTERY DISCONNECT 1
23 073106 FASTENER, M12 X 1-1/2" X 50mm LONG 2
24 073107 POWER UNIT, HYDRAULIC DUMP CYLINDER 1
25 074913 ISOLATOR FOR OPERATOR PLATFORM 2
26 074936 SKID PLATE 1

SECTION 1
PARTS
068517PPage 18
Chassis Assembly Continued
6
10
14
8
25 1
2
4
3
OPERATOR PLATFORM
FRONT 12
23
14
13

SECTION 1
PARTS
068517P Page 19
Chassis Assembly Parts List
ITEM PART # DESCRIPTION QTY
1 010040 FASTENER, HHCS 3/8"-16 X 2" GRADE 8 2
2 010069 FASTENER, HHCS 1/2"-13 X 1-1/2" GRADE 8 2
3 010464 FASTENER, NUT NYLOCK 3/8"-16 GRADE 8 2
4 011238 FASTENER, NUT HEX NYLOCK 1/2"-13 2
5 42107-25 LEVER, TRAVEL SPEED CONTROL 1
6 42115-01 OPERATOR PLATFORM 1
7 42126-01 HANDLE BAR 1
8 065653 DECAL, LIFT HOOK 4
9 065917 DECAL, PINCH POINT 2
10 066489 DECAL, CHECKER (13.55"X1") 2
11 066490 DECAL, CHECKER (16.625"X1") 2
12 068459 DECAL, TIE DOWN 3
13 069835 LIGHT, LED 1200 LUMENS 12 V(DC) 1.5 AMPS 1
14 073020 WELDMENT, BUGGY CHASSIS 1
15 073022 INVERTER 1
16 073029 ELECTRICAL ENCLOSURE 1
17 073044 BLOCK MANIFOLD 1
18 073045 ASSEMBLY, STEERING COLUMN AND WHEEL 1
19 073055 CYLINDER, 8" STROKE 2" BODY 1
20 073073 ASSEMBLY, FRONT WHEEL 2
21 073099 ASSEMBLY, BATTERY SLIDE 1
22 073104 SWITCH, BATTERY DISCONNECT 1
23 073106 FASTENER, M12 X 1-1/2" X 50mm LONG 2
24 073107 POWER UNIT, HYDRAULIC DUMP CYLINDER 1
25 074913 ISOLATOR FOR OPERATOR PLATFORM 2
26 074936 SKID PLATE 1

SECTION 1
PARTS
068517PPage 20
Transaxle and Motor
1
2
FRONT
DRIVELINE
ANTI-SLIP TRANSAXLE
A/C DRIVE MOTOR
ITEM PART # DESCRIPTION QTY
1 073020 WELDMENT, CHASSIS 1
2 073036 ASSEMBLY, TRANSAXLE AND MOTOR 1