Alliance Laundry Systems CP040PMN1 Owner's manual

Programming
www.alliancelaundry.com
Washer-Extractors
Pocket Hardmount Variable-Speed
PS40 Control
Refer to Page 9 for Model Identification
PHM1398C
1 2 3
4 5 6
7 8 9
0
PS40
PROG
RUN
PHM1398C
Part No. F8112301R3
August 2015
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.groupdynamics-laundry.com
[email protected]

www.groupdynamics-laundry.com
[email protected]

© Copyright 2015 Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F8112301R3 1
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Table of
Contents
Safety Information.............................................................................. 3
Explanation of Safety Messages........................................................... 3
Important Safety Instructions ............................................................... 3
Safety Decals ........................................................................................ 5
Operator Safety..................................................................................... 6
Safe Operating Environment ................................................................ 6
Environmental Conditions ............................................................... 6
Machine Location ............................................................................ 7
Input and Output Services................................................................ 7
DirectDrive ...................................................................................... 8
Model Identification ............................................................................ 9
Introduction......................................................................................... 11
Nameplate Location.............................................................................. 11
Replacement Parts ................................................................................ 11
Customer Service.................................................................................. 11
Control Identification......................................................................... 12
Start-up................................................................................................ 13
Model and Software Verification ......................................................... 13
Overview Of Modes ............................................................................. 13
Programming ...................................................................................... 15
Setup (Pre-Program) Mode .............................................................. 15
Test Mode ........................................................................................ 20
Test 1: Inputs.................................................................................... 20
Test 2: Analog Reference................................................................. 20
Test 3: Not Available ....................................................................... 21
Test 4: Water Level Control Test..................................................... 21
PS40 Water Level Sensor Calibration Procedure ............................ 21
Test 5: Temperature Sensor Test ..................................................... 21
Test 6: Test of Outputs..................................................................... 21
Test 7: Keyboard Test...................................................................... 22
Ram Reset ........................................................................................ 23
Operating Mode .................................................................................... 23
Select and Run a Program................................................................ 23
Program Progress Indicators ............................................................ 23
Program Start Delay......................................................................... 23
Changing To Another Program........................................................ 24
Temporary Program Alteration........................................................ 24
Temperature and RPM Display ....................................................... 24
Rapid Advance................................................................................. 24
Programmed Stop............................................................................. 24
Stopping a Program.......................................................................... 24
Manually Adding Water .................................................................. 25
Manually Draining ........................................................................... 25
Manual Heating................................................................................ 25
Manually Activating the Chemical Supply Signals ......................... 25
Display Total Operating Hours........................................................ 25
Program Memory Inventory ............................................................ 25
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
2F8112301R3
Entering Programming Mode ............................................................... 25
Creating a Program .......................................................................... 25
Inserting/Deleting a Program Step................................................... 32
Copy Mode ........................................................................................... 33
PS40 Diagnostics .................................................................................. 33
Alarm Codes .................................................................................... 33
Fault Codes ...................................................................................... 34
Programming Tips ................................................................................ 34
Standard Programs ............................................................................ 35
Program 0 – Rinse and Spin ................................................................. 36
Program 1 – Cold Wash........................................................................ 38
Program 2 – Warm Wash ..................................................................... 40
Program 3 – Hot Wash ......................................................................... 42
Program 4 – Perm Press........................................................................ 44
TProgram 5 – Cold Gentle.................................................................... 46
Program 6 – Warm Gentle.................................................................... 48
Program 7– Rubber Mats...................................................................... 50
Program 8 – Soak.................................................................................. 52
Program 9 – Starch ............................................................................... 54
Program Worksheet .............................................................................. 56
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 3
F8112301R3
Safety Information
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,”
and “CAUTION”), followed by specific instructions,
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the
operator, user, servicer, and those maintaining the
machine.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
Important Safety Instructions
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, dry-
cleaning solvents, or other flammable or
explosive substances as they give off vapors that
could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas
is flammable, do not smoke or use an open flame
during this time.
6. Do not allow children to play on or in the washer.
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
7. Before the washer is removed from service or
discarded, remove the door to the washing
compartment.
8. Do not reach into the washer if the wash drum is
moving.
DANGER indicates the presence of a
hazard that will cause severe personal
injury, death, or substantial property
damage if the danger is ignored.
DANGER
WARNING indicates the presence of a
hazard that can cause severe personal
injury, death, or substantial property
damage if the warning is ignored.
WARNING
CAUTION indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
CAUTION
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
WARNING
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Safety Information
F8112301R3
4
9. Do not install or store the washer where it will be
exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
12. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
connect the washer to the electrical power
source.
13. Use washer only for its intended purpose,
washing textiles.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
16. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
flammable chemicals, thinner, etc., or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
18. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a
qualified service person.
20. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
21. Loading door MUST BE CLOSED any time the
washer is to fill, tumble or spin. DO NOT bypass
the loading door switch by permitting the washer
to operate with the loading door open.
22. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
23. Always follow the fabric care instructions
supplied by the textile manufacturer.
24. Never operate the washer with any guards and/or
panels removed.
25. DO NOT operate the washer with missing or
broken parts.
26. DO NOT bypass any safety devices.
27. Failure to install, maintain, and/or operate this
washer according to the manufacturer’s
instructions may result in conditions which can
produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Safety Information
5
F8112301R3
IMPORTANT: Ensure that the recommended
clearances for inspection and maintenance are
provided. Never allow the inspection and
maintenance space to be blocked.
Safety Decals
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals
could result in injury to the operator or service
technician.
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.
Use manufacturer authorized spare parts to avoid
safety hazards.
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
damage, and may void the warranty.
SW004
WARNING
Install the machine on a level floor of
sufficient strength. Failure to do so may
result in conditions which can produce
serious injury, death and/or property
damage.
W703
CAUTION
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
SW025
CAUTION
Never touch internal or external steam
pipes, connections, or components.
These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
the pipe can be touched.
SW014
WARNING
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Safety Information
F8112301R3
6
Operator Safety
To ensure the safety of machine operators, the
following maintenance checks must be performed
daily:
1. Prior to operating machine, verify that all
warning signs are present and legible. Missing or
illegible signs must be replaced immediately.
Make certain that spares are available.
2. Check door interlock before starting operation of
machine:
a. Attempt to start machine with door open.
Machine should not start with door open.
b. Close door without locking it and attempt to
start machine. Machine should not start with
door unlocked.
c. Close and lock door and start a cycle. Attempt
to open door while cycle is in progress. Door
should not open.
If door lock and interlock are not functioning
properly, call a service technician.
3. Do not attempt to operate machine if any of the
following conditions are present:
a. Door does not remain securely locked during
entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
Do not bypass any safety devices in machine.
Safe Operating Environment
Safe operation requires an appropriate operating
environment for both the operator and the machine. If
questions regarding safety arise, contact the
manufacturer immediately.
Environmental Conditions
•Ambient Temperature. Water in machine will
freeze at temperatures of 32°F (0°C) or below.
Temperatures above 120°F (50°C) will result in
more frequent motor overheating and, in some
cases, malfunction or premature damage to solid
state devices that are used in some models.
Special cooling devices may be necessary.
Water pressure switches are affected by increases
and decreases in temperature. Every 25°F (10°C)
change in temperature will have a 1% effect on
the water level.
•Humidity. Relative humidity above 90% may
cause machine’s electronics or motors to
malfunction or may trip ground fault interrupter.
Corrosion problems may occur on some metal
components in machine.
If relative humidity is below 30%, belts and
rubber hoses may eventually develop dry rot.
This condition can result in hose leaks, which
may cause safety hazards external to machine in
conjunction with adjacent electrical equipment.
•Ventilation. The need for make-up air openings
for such laundry room accessories as dryers,
ironers, water heaters, etc., must be evaluated
periodically. Louvers, screens or other separating
devices may reduce available air opening
significantly.
•Radio Frequency Emissions. A filter is available
for machines in installations where floor space is
shared with equipment sensitive to radio
frequency emissions.
•Elevation. If machine is to be operated at
elevations of over 3280 feet (1000 m) above sea
level, pay special attention to water levels and
electronic settings (particularly temperature) or
desired results may not be achieved.
•Chemicals. Keep stainless steel surfaces free of
chemical residues.
NEVER insert hands or objects into
basket until it has completely stopped.
Doing so could result in serious injury.
SW012
WARNING
Never operate the machine with a
bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
damage.
SW039
WARNING
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Safety Information
7
F8112301R3
•Water Damage. Do not spray machine with
water. Short circuiting and serious damage may
result. Repair immediately all seepage due to
worn or damaged gaskets, etc.
Machine Location
•Foundation. The concrete floor must be of
sufficient strength and thickness to handle floor
loads generated by high extract speeds of
machine.
•Service/Maintenance Space. Provide sufficient
space to allow comfortable performance of
service procedures and routine preventive
maintenance.
Consult installation instructions for specific details.
Input and Output Services
•Water Pressure. Best performance will be
realized if water is provided at a pressure of 30 –
85 psi (2 – 5.7 bar). Although machine will
function properly at lower pressure, increased fill
times will occur. Water pressure higher than 100
psi (6.7 bar) may result in damage to machine
plumbing. Component failure(s) and personal
injury could result.
•Steam Heat (Optional) Pressure. Best
performance will be realized if steam is provided
at a pressure of 30 – 80 psi (2 – 5.4 bar). Steam
pressure higher than 125 psi (8.5 bar) may result
in damage to steam components and may cause
personal injury.
For machines equipped with optional steam heat,
install piping in accordance with approved
commercial steam practices. Failure to install
supplied steam filter may void warranty.
•Drainage System. Provide drain lines or troughs
large enough to accommodate total number of
gallons that could be released if all machines on
site drained at same time from highest attainable
level. If troughs are used, they should be covered
to support light foot traffic.
•Power. For personal safety and for proper
operation, machine must be grounded in
accordance with state and local codes. Ground
connection must be to a proven earth ground, not
to conduit or water pipes. Do not use fuses in
place of circuit breaker. An easy-access cutoff
switch should also be provided.
Always disconnect power and water supplies before a
service technician performs any service procedure.
Where applicable, steam and/or compressed air
supplies should also be disconnected before service is
performed.
Do not place volatile or flammable fluids
in any machine. Do not clean the machine
with volatile or flammable fluids such as
acetone, lacquer thinners, enamel
reducers, carbon tetrachloride, gasoline,
benzene, naptha, etc. Doing so could
result in serious personal injury and/or
damage to the machine.
SW002
DANGER
Replace all panels that are removed to
perform service and maintenance
procedures. Do not operate the machine
with missing guards or with broken or
missing parts. Do not bypass any safety
devices.
SW019
CAUTION
Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008
WARNING
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Safety Information
F8112301R3
8
DirectDrive
Machines equipped with DirectDrive require special
attention with regard to operating environment.
•An especially dusty or linty environment will
require more frequent cleaning of AC inverter
drive cooling fan filter and of AC inverter drive
itself.
•Power line fluctuations from sources such as
uninterruptible power supplies (UPS) can
adversely affect machines equipped with AC
inverter drive. Proper suppression devices should
be utilized on incoming power to machine to
avoid problems.
•A clean power supply free from voltage spikes
and surges is absolutely essential for machines
equipped with AC inverter drive. Inconsistencies
(peaks and valleys) in power supply can cause
AC inverter drive to generate nuisance errors.
If voltage is above 230 Volt for 200 Volt
installation or 460 Volt for 400 Volt installation,
ask power company to correct. As an alternative,
a step-down transformer kit is available from
distributor. If voltage is above 240 Volt for 200
Volt installation or 480 Volt for 400 Volt
installations, a buckboost transformer is required.
•Sufficient space to perform service procedures
and routine preventive maintenance is especially
important for machines equipped with AC
inverter drive.
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Safety Information
9
F8112301R3
Model Identification
Information in this manual is applicable to these
models:
Medium Speed High Speed
40
Pound
CP040PMN1
CP040PMQ1
CP040PMX2
CPC40M
IP040PMN1
IP040PMQ1
IP040PMX2
IPH40M
IPH180
CP040PHN1
CP040PHQ1
CP040PHX2
CPC40H
IP040PHN1
IP040PHN2
IP040PHQ1
IP040PHX2
IPH40H
JP040PHN1
JP040PHQ1
60
Pound
CP060PMN1
CP060PMQ1
CP060PMX2
CPC60M
IP060PMN1
IP060PMN2
IP060PMQ1
IP060PMX2
IPH60M
IPH270
JP060PMQ1
CP060PHN1
CP060PHN2
CP060PHQ1
CP060PHQ2
CP060PHX1
CP060PHX2
CPC60H
IP060PHN1
IP060PHN2
IP060PHQ1
IP060PHQ2
IP060PHX2
IPH60H
JP060PHN1
JP060PHN2
JP060PHQ1
80
Pound
CP080PMN1
CP080PMN2
CP080PMQ1
CPC80M
IP080PMN1
IP080PMN2
IP080PMQ1
IP080PMQ2
IPH80M
IPH370
CP080PHN1
CP080PHN2
CP080PHQ1
CP080PHQ2
CPC80H
IP080PHN1
IP080PHN2
IP080PHQ1
IP080PHQ2
IPH80H
JP080PHN1
JP080PHN2
JP080PHQ1
100
Pound
CP100PMN1
CP100PMN2
CP100PMQ1
CPC100M
IP100PMN1
IP100PMN2
IP100PMQ1
IPH100M
IPH460
JP100PMQ1
CP100PHN1
CP100PHN2
CP100PHQ1
CP100PHQ2
CPC100H
IP100PHN1
IP100PHN2
IP100PHQ1
IPH100H
JP100PHN1
JP100PHN2
JP100PHQ1
125
Pound Not Applicable
CP125PHN1
CP125PHN2
CP125PHQ1
CP125PHQ2
CPC125H
IP125PHN1
IP125PHN2
IP125PHQ1
IP125PHQ2
IPH125H
IPH570
JP125PHN1
JP125PHN2
140
Pound
CP140PMN1
CP140PMQ1
CPC140M
IP140PMN1
IP140PMQ1
IPH140M
IPH640
JP140PMQ1
CP140PHN1
CP140PHQ1
CPC140H
IP140PHN1
IP140PHQ1
IPH140H
JP140PHN1
JP140PHQ1
175
Pound Not Applicable
CP175PHN1
CPC175H
IP175PHN1
IPH175H
IPH790
JP175PHN1
JP175PHN2
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Safety Information
F8112301R3
10
Model Number Familiarization Guide
Sample Model Number: IP060PMQ1001U01
IModel Number Prefix Brand
PProduct Family; P=IPH
060 Washer-Extractor Capacity
(pounds dry weight of laundry)
PType of Control; P=PS40
MSpin Speed; M=Medium
QElectrical Voltage; Q=200-208/220-240 Volt/50 or 60 Hertz/3 Phase
1Design Series
0Auxiliary Heating; 0=Prep for Steam
0Plumbing; 0=2-Valve Standard Thread
1Chemical Supply; 1=Single Dry Chemical Compartment with 6 Liquid Chemical Supply Connections
UAgency Approval; U=ETL/ETLC
01 Options Identification
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 11
F8112301R3
Introduction
This manual is designed as a guide for the installation
of a washer-extractor equipped with DirectDrive.
NOTE: All information, illustrations and
specifications contained in this manual are based
on the latest product information available at the
time of printing. We reserve the right to make
changes at any time without notice.
Nameplate Location
The nameplate is located inside the door and on the
upper rear panel. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance. Refer to Figure 1.
Figure 1
Replacement Parts
If literature or replacement parts are required, contact
the source from which the washer-extractor was
purchased or contact Alliance Laundry Systems LLC
at [phone] for the name of the nearest
authorized parts distributor. A parts manual may be
ordered by returning the reply card provided with each
washer-extractor.
Customer Service
For technical assistance, contact your local distributor
or call:
[phone]
Ripon, Wisconsin
[phone]
Wevelgem, Belgium
A record of each washer-extractor is on file with the
manufacturer. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance. Refer to Figure 1.
PHM1397N
1Inside Door
2On Upper Rear Panel
PHM1397C
1
2
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8112301R3
12
Control Identification
PHM1398C
1Stop Button 7Infra-Red Programming Port
2Start Button 8Enter Button
3Main Display 9Temperature/Toggle Button
4Program Number/Alarm Display 10 Up Button
5Emergency Stop Button 11 Down Button
6Run/Program Mode Key Switch 12 Number Buttons
Figure 2
PHM1398C
1 2 3
4 5 6
7 8 9
0
PS40
PROG
RUN
2
9
10
11
6
5
1
87
34
12
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 13
F8112301R3
Start-up
No equipment installation is complete until
guidelines for startup listed herein have been
followed.
1. Check incoming AC voltage at circuit breaker for
machine manufacturer’s recommended voltage.
2. Activate auto grease cartridges. If they have
previously been activated, replace them. Inspect
all lubricating hoses for air bubbles (if
applicable).
3. Turn on circuit breaker to machine.
4. Check AC voltage on washer-extractor incoming
power terminal strip.
5. Turn on water supplies to washer-extractor.
6. Check water inlet fill hoses and water inlet valves
for leaks.
7. Inspect drive belts and pulleys for adjustment and
proper alignment.
8. Turn on electrical power at emergency stop
button of washer-extractor.
9. Pre-program/configure/commission
microprocessor following instructions in Setup
(Pre-Program) Mode section.
10. After checking all outputs, perform tests listed in
Test Mode section.
11. Run a factory program through to its completion
with a load. Look, watch and listen. Investigate
any leaks, noises or shaking of machine
completely.
Model and Software Verification
NOTE: Ensure wash drum is empty, machine is
powered up and loading door is closed and locked.
1. Access Programming Mode by inserting the Run/
Prog key and turn to Prog.
2. Quickly press “Enter 938” on the keypad.
3. The display shows “Prog PC”.
NOTE: If display does not show “Prog PC”, keys
were not pressed quickly enough. Press Stop button
to abort and repeat process.
4. Press #2 keypad and the following will begin to
scroll across the control display after 5 seconds.
•Machine Model - such as “IPh60h” where
“60” is the capacity and “h” is the model
series. Compare to machine serial decal for
accuracy.
•Software Version - such as “02” or “03”.
•Software ID Code - such as “PS40 310”.
5. Record the Machine Model, Software Version
and Software ID Code.
6. Press Stop button twice or until “StArt” is
displayed.
Overview Of Modes
Self Test Mode
When machine is powered up, the computer will
proceed through a self-test and will show
“Pron.3.10” and then “Good.3.10” temporarily on
display. The last three digits of each indicate software
ID code. Then “dAtA.XXXX” appears temporarily.
This number will change each time a program is
installed or modified. If all is good, display will then
change to “StArt” indicating that machine is in
Operating Mode and is ready to run.
Operating Mode
This is the mode in which the machine is normally
operated. In order to access and run an existing
program, enter program number on keypad, and then
press Start. Refer to Operating Mode section.
NOTE: If this is the first time that the PS40 has
been powered up and it has not been set up, “A3”
will appear on display. Press Enter to clear it and
proceed to Setup (Pre-Program) Mode section.
Cycle Programming Mode
This mode is used to install new programs or to alter
previously installed programs. In order to access
Programming Mode, ensure that “StArt” is on display,
turn programming key to Prog and very quickly press
“Enter 455” on keypad. If “Prog 05” appears, keys
were not pressed quickly enough. Press stop to abort
and start over. If “ProG” appears on display
(flashing), you are in Program Mode. Refer to
Programming Mode section.
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Start-up
F8112301R3
14
NOTE: If Programming key is not turned to Prog
when this is attempted, “A0” will appear on display
indicating that Program Mode has been locked out.
Copy Mode
This function is used in order to copy entire programs
and assign them new program numbers. This feature
saves a lot of time and effort when creating similar
programs with few changes. In order to access Copy
Mode, ensure that “StArt” is on display and turn
programming key to Prog. Very quickly press “Enter
328” on keypad. If “Prog 08” appears, keys were not
pressed quickly enough. Press Stop to abort and start
over. If “CoPY PrG” appears on display, you are in
Copy Mode. Refer to Copy Mode section.
NOTE: If Programming key is not turned to Prog
when this is attempted, “A0” will appear on display
indicating that Copy Mode has been locked out.
Setup (Pre-Program) Mode
NOTE: Do not modify any of PS40’s setup items
unless necessary – some settings can make machine
appear to be malfunctioning. Although all
machines are preconfigured at the factory, some
special features, such as Chemical Timer Hold or
Temperature units (°C or °F), may need to be
enabled or changed for a particular installation.
Refer to Setup (Pre-Program) Mode section.
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 15
F8112301R3
Programming
Setup (Pre-Program) Mode
In order to access Setup (Pre-Program) Mode, ensure
that “StArt” is on display.
1. Turn programming key to Prog and quickly press
“Enter 619” on the keypad (all four buttons
must be pressed quickly).
NOTE: If “Prog 19” appears, keys were not
pressed quickly enough. Press Stop button to abort
and repeat process.
2. When “ProGrAn” appears, you are in Setup
(Pre-Program) Mode.
3. Press Enter button and “PrE” will appear on
display.
NOTE: Use temperature key to alter/toggle
selection. Use Stop button to back up one selection
at a time.
4. Press Enter to begin machine setup.
5. “no HF” will appear on display. This option
cannot be altered with keypad, press Enter to
continue.
6. “FC” will appear on display. This option cannot
be altered with keypad, press Enter to continue.
7. Display shows “no Coin” or “Coin”. “Coin”
means a vend price must be met before machine
will run. This option does not apply.
8. Select “no Coin”.
9. Press Enter to continue.
10. Display shows “no LECo” or “LECo”. “LECo”
requires a certain water level is met before
program will continue to run.
11. Press Temperature button to alter selection.
12. Press Enter to continue.
NOTE: Level control will add time to the total
program time.
13. Display shows “no LE.Pct” or “LE.Pct”.
“LE.Pct” selects water level in percentage of
cylinder volume and “no LE.Pct” selects water
level in centimeters.
14. Press Temperature button to alter your selection.
15. Press Enter to continue.
16. Display shows “SE.i”. This selection cannot be
altered. Proceed to water inlet valve selection.
17. Select all inlet valves that are equipped with
machine, if desired.
18. Press Enter to continue.
NOTE: Not all machines have five soap
components. Refer to the 12th digit in the model
number (i.e. IP060PHN1005U01). If it is a 5 or 6,
there are 5 soap compartments.
19. Display shows “no i.1” or “i.1”. “i.1” enables
powdered supply compartment number 1.
20. Press Temperature button to alter selection.
21. Press Enter to continue.
22. Display shows “no i.2” or “i.2”. “i.2” enables
powdered supply compartment 2.
23. Press Temperature button to alter selection.
24. Press Enter to continue.
25. Display shows “no i.3” or “i.3”. “i.3” enables
powdered supply compartment number 3.
26. Press Temperature button to alter selection.
27. Press Enter to continue.
28. Display shows “no i.4” or “i.4”. “i.4” enables
powdered supply compartment number 4.
29. Press Temperature button to alter selection.
30. Press Enter to continue.
31. Display shows “no i.5” or “i.5”. “i.5” enables
powdered supply compartment number 5.
32. Press Enter to continue.
33. Display shows “no i.6” or “i.6”. “i.6” is not used
on this model.
34. Press Enter to continue.
35. Display shows “no i.CoLd” or “i.CoLd”.
“i.CoLd” enables main cold water inlet fill valve.
36. Press Temperature button to alter selection.
37. Press Enter to continue.
38. Display shows “no i.Hot” or “i.Hot”. “i.Hot”
enables main hot water inlet fill valve.
39. Press Temperature button to alter selection.
40. Press Enter to continue.
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Programming
F8112301R3
16
41. Display shows “no i.9” or “i.9”. “i.9” enables a
liquid supply flush valve. If enabled, the valve
activates for a predetermined time (refer to
Step 47) after liquid supply injection signal. As
an alternative, this selection can be used as an
additional cold water inlet valve.
42. Press Temperature button to alter selection.
43. Press Enter to continue.
44. Display shows “i.9 FluSH” or “i.9 Hard”. “i.9
FluSH” selects a liquid supply flush valve and
“i.9 Hard” selects an additional cold water inlet.
45. Press Temperature button to alter selection.
46. Press Enter to continue.
NOTE: If “i.9 HArd” was selected, “no i.r1” will
display (proceed to Step 53), or if “i.9 FluSH” was
selected, “FL t xx” (xx=number of seconds) will
display.
47. Display shows “FL t xx”.
48. Using the keypad, input number of seconds the
liquid supply flush valve should open after each
chemical injection (15 seconds or “FL t 15”
recommended).
49. Press Enter to continue.
50. Display shows “FL d xx” (xx=number of
seconds).
51. Using the keypad, input the number of seconds
delay before “i.9” opens (15 seconds or
“FL d 15” recommended).
52. Press Enter to continue.
NOTE: During each chemical injection, the flush
valve (“i.9”) will turn on to flush chemicals. Each
time a chemical injection is called for, the PS40 will
wait for the time programmed in “FL d” and then
flush chemical drippage for time programmed in
“FL t”.
53. Display shows “no i.r1” or “i.r1”. “i.r1” enables
the optional water reuse valve 1.
54. Press Temperature button to alter selection.
55. Press Enter to continue.
56. Display shows “no i.r2” or “i.r2”. “i.r2” enables
the optional water reuse valve 2.
57. Press Temperature button to alter selection.
58. Press Enter to continue.
59. Display shows “no i.r3” or “i.r3”. “i.r3” enables
the optional water reuse valve 3.
60. Press Temperature button to alter selection.
61. Press Enter to continue.
62. Display shows “no rP” or “rP”. “rP” enables the
water recirculating pump.
63. Press Temperature button to alter selection.
64. Press Enter to continue.
65. Display shows “no d1” or “d1”. “d1” enables
the drain valve number 1 (standard equipment).
66. Press Temperature button to alter selection.
67. Press Enter to continue.
68. Display shows “no d2” or “d2”. “d2” enables
the optional drain valve number 2.
69. Press Temperature button to alter selection.
70. Press Enter to continue.
71. Display shows “no rd1” or “rd1”. “rd1” enables
the water reuse drain valve number 1.
72. Press Temperature button to alter selection.
73. Press Enter to continue.
74. Display shows “no rd2” or “rd2”. “rd2” enables
the water reuse drain valve number 2.
75. Press Temperature button to alter selection.
76. Press Enter to continue.
NOTE: If no hot water inlet valves were selected
earlier in preprogramming or configuration
process, computer will default to “HEAt” setting
and “HEAt SYS” will not be displayed.
77. Display shows “HEAt SYS”. This option cannot
be altered.
NOTE: All machines are capable of taking
advantage of the built-in “Temperature
Controlled Water Fill” feature of the PS40. This
mixes hot and cold water to best achieve
programmed temperature. Machines with
supplemental steam or electric heating can also
utilize this feature.
78. Press Enter to continue.
79. Display shows “noHEAt” or “HEAt”. “HEAt”
enables water inlet and supplemental heating
without using “Temperature Controlled Water
Fill” feature.
80. Press Temperature button to alter selection.
81. Press Enter to continue.
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Programming
17
F8112301R3
82. Display shows “HEAt-nod”. This option enables
water inlet and supplemental heating using
the“Temperature Controlled Water Fill”
feature.
83. Press Temperature button to alter selection.
84. Press Enter to continue.
85. Display shows “nod”. This enables the water
inlet only using the “Temperature Controlled
Water Fill” feature.
86. Press Temperature button to alter selection.
87. Press Enter to continue.
NOTE: If “nod” was selected in Step 85, “HECo”
and “GEntlE” will not be displayed.
88. Display shows “noHECo” or “HECo”. “HECo”
pauses program time until programmed
temperature is achieved.
89. Press Temperature button to alter selection.
90. Press Enter to continue.
91. Display shows “no.GEntLE” or “GEntLE”.
“GEntLE” enables the machine to run in
“Gentle Action” (agitate 3 seconds, pause for 12
seconds) until programmed temperature is
achieved. This will decrease the amount of time
required to heat water to programmed
temperature.
92. Press Temperature button to alter selection.
93. Press Enter to continue.
94. Display shows either “t ° C” or “t ° F”. This
option changes if the temperature will display in
degrees Celsius or degrees Fahrenheit.
95. Press Temperature button to alter selection.
96. Press Enter to continue.
97. Display shows “SoAP” or “no SoAP”. “SoAP”
option enables liquid supply outputs.
98. Press Temperature button to alter selection.
99. Press Enter to continue.
NOTE: If “no SoAP” was selected, all soap
options will be bypassed and “Add” option will be
displayed. Skip to Step 103.
a. Display shows “no.SoAP. 1” or “SoAP. 1”.
“SoAP. 1” enables liquid supply output
number 1.
1. Press Temperature button to alter selection.
2. Press Enter to continue.
b. Display shows “no.SoAP. 2” or “SoAP. 2”.
“SoAP. 2” enables liquid supply output
number 2.
1. Press Temperature button to alter selection.
2. Press Enter to continue.
c. Display shows “no.SoAP. 3” or “SoAP. 3”.
“SoAP. 3” enables liquid supply output
number 3.
1. Press Temperature button to alter selection.
2. Press Enter to continue.
d. Display shows “no.SoAP. 4” or “SoAP. 4”.
“SoAP. 4” enables liquid supply output
number 4.
1. Press Temperature button to alter selection.
2. Press Enter to continue.
e. Display shows “no.SoAP. 5” or “SoAP
. 5”.
“SoAP. 5” enables liquid supply output
number 5.
f. Display shows “no.SoAP. 6” or “SoAP. 6”.
“SoAP. 6” enables liquid supply output
number 6.
1. Press Temperature button to alter selection.
2. Press Enter to continue.
g. Display shows “no.SiGnAL” or “SiGnAL”.
“SiGnAL” enables liquid supply output
number 6 to function as an external signaling
device rather than a liquid supply output.
1. Press Temperature button to alter selection.
2. Press Enter to continue.
NOTE: Choosing this signal will put the signal at
the end of the step it is programmed in.
NOTE: Soap 7-12 not available on all models.
Refer to the 12th digit in the model number (i.e.
IP060PHN1002U01). If it is a 2, 6 or 8, this
indicates 12 signals.
h. Display shows “no.SoAP. 7” or “SoAP. 7”.
“SoAP. 7” enables liquid supply output
number 7 (if machine is equipped).
1. Press Temperature button to alter selection.
2. Press Enter to continue.
i. Display shows “no.SoAP. 8” or “SoAP. 8”.
“SoAP. 8”enables liquid supply output
number 8 (if machine is equipped).
1. Press Temperature button to alter selection.
www.groupdynamics-laundry.com
[email protected]

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Programming
F8112301R3
18
2. Press Enter to continue.
j. Display shows “no.SoAP. 9” or “SoAP. 9”.
“SoAP. 9” enables liquid supply output
number 9 (if machine is equipped).
1. Press Temperature button to alter selection.
2. Press Enter to continue.
k. Display shows “no.SoAP. 10” or “SoAP.
10”. “SoAP. 10” enables liquid supply output
number 10 (if machine is equipped).
1. Press Temperature button to alter selection.
2. Press Enter to continue.
l. Display shows “no.SoAP. 11” or“SoAP.
11”. “SoAP. 11” enables liquid supply output
number 11 (if machine is equipped).
1. Press Temperature button to alter selection.
2. Press Enter to continue.
m. Display shows “no.SoAP. 12” or “SoAP.
12”. This option enables liquid supply output
number 12 (if machine is equipped).
1. Press Temperature button to alter selection.
2. Press Enter to continue.
100. Display shows “Add” or “no Add”. “Add” will
program a cool down, a timer stop or a soak
cycle. “no Add” will disable this option.
101. Press Temperature button to alter selection.
102. Press Enter to continue.
103. Display shows “iS.tiLt.xx” (xx = number of
attempts). This option programs the number of
times machine should attempt an intermediate
extract in the event that an out of balance
situation occurs.
104. Enter a value using the keypad. A value of 5 or
“iS.tiLt.05” is recommended.
105. Press Enter to continue.
106. Display shows “ES.tiLt.xx” (xx = number of
attempts). This option programs the number of
times machine should attempt a final extract in
the event that an out of balance situation occurs.
107. Enter a value using the keypad. A value of 10 or
“ES.tiLt.10” is recommended.
108. Press Enter to continue.
109. Display shows “HYSt x” (x = temperature
differential). This option programs the
temperature differential for supplemental heating
and temperature controlled water.
110. Enter a value using the keypad. A value of
5° C/9°Fis recommended.
111. Press Enter to continue.
112. Display shows “bu =” or “no bu =”. “bu =”
enables a buzzer sound at end of program,
“no bu =” disables the buzzer.
113. Press Temperature button to alter selection.
114. Press Enter to continue.
115. Display shows “SP rPn” or “SP GF”. This
option programs speed in RPM or G Force (G
Force is recommended).
116. Press Temperature button to alter selection.
117. Press Enter to continue.
118. Display shows “no t” or “t”. “t” enables viewing
the temperature on the display when the
Temperature button is pressed.
119. Press Temperature button to alter selection.
120. Press Enter to continue.
121. Display shows “noACCL” or “ACCL”. “ACCL”
enables the Rapid Advance feature.
122. Press Temperature button to alter selection.
123. Press Enter to continue.
124. Display shows “noEnEr” or “EnEr”. “EnEr”
enables the Stop button.
125. Press Temperature button to alter selection.
126. Press Enter to continue.
127. Display shows “no ALArn” or “ALArn”.
“ALArn” enables viewing various alarm codes
on the display in the event of a fault.
128. Press Temperature button to alter selection.
129. Press Enter to continue.
130. Display shows “no.t .iHoLd” or “t .iHoLd”.
“t .iHoLd” enables a timer hold feature for use in
conjunction with the liquid supply system.
131. Press Temperature button to alter selection.
132. Press Enter to continue.
NOTE: This feature is used when a single chemical
dispenser is feeding two machines and the
dispenser can only serve one machine at a time. If
one machine is being served, the dispenser opens a
busy relay connected to timer hold inputs. When a
second machine needs chemicals, the program
timer pauses and waits until busy relay is closed,
then proceeds with the chemical signals. If there is
www.groupdynamics-laundry.com
[email protected]