Alliance Laundry Systems 802749r1 User manual

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Installation Instructions
for Frontload Washers
Washer Dimensions........................................................... 2
Before You Start................................................................ 2
Installation......................................................................... 3
Installer Checklist.............................................................. Back Cover
Date Purchased ________________
Model Number ________________
Serial Number _________________
Part No. 802749R1
July 2008
Inside.....................................

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802749
2
Washer Dimensions
Before You Start
Supplies
For most installations, the basic supplies you will need
are:
Parts Included
An accessories bag has been shipped inside your
washer. It includes:
•Two fill hoses with washers and filter screens.
Refer to step 2 of Installation.
•Four rubber feet. Refer to step 4 of Installation.
•Beaded strap. Refer to step 3 of Installation.
•Installation Instructions.
•User’s Guide.
•Warranty Bond.
NOTE: If the washer is delivered on a cold day
(below freezing), or is stored in an unheated room
or area during the cold months, do not attempt to
operate it until the washer has had a chance to
warm up.
NOTE: Some moisture in the wash drum is normal.
Water is used during testing at the manufacturer.
NOTE: Install dryer before washer. This allows
room for attaching exhaust duct.
FLW2205N
Figure 1
FLW2205N
2 in. (5.1 cm)
26.9 in. (68.3 cm)
28 in. (71.1 cm)
41.2 in. (104.6 cm)
31.1 in. (79 cm)
29.6 in. (75.1 cm)
24 in.
(61 cm)
13.1 in.
(33.3 cm)
37.44 in. (95.1 cm)
14.6 in.
(37.1 cm)
1.5 in.
(3.8 cm)
FLW2045N
1 Safety Glasses
2Wood Block
3Wrench
4Screwdriver
5Pliers
6Socket Wrench
7Level
Figure 2
9
/
1
6
"
1
2
5
6
4
3
7

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 3
802749
Installation
Step 1: Position Washer Near Installation
Area
Move washer as close to the desired area of
installation as possible.
NOTE: For best performance and to minimize
vibration or movement, install washer on a solid,
sturdy and level floor. Some floors may need to be
reinforced, especially on a second floor or over a
basement. Do not install the washer on carpeting,
soft tile, a platform or other weakly supported
structures.
Step 2: Connect Fill Hoses
Water Supply
Water supply faucets must fit standard 3/4 inch
(19.1 mm) female garden hose couplings. DO NOT
USE SLIP-ON OR CLAMP-ON CONNECTIONS.
Water supply faucets should be readily accessible to
permit turning them off when washer is not being
used.
Recommended cold water temperature is 60o to 80o
Fahrenheit (16oto 27oCelsius). Recommended
maximum hot water temperature is 125° Fahrenheit
(51° Celsius). Warm water is a mixture of hot and cold
water. Warm water temperature is dependent upon
water temperature and pressure of both the hot and
cold water supply lines.
Water pressure must be a minimum of 20 to a
maximum of 120 pounds per square inch (138 to 827
kPa) static pressure measured at the faucet.
NOTE: Water pressure under 20 pounds per
square inch (138 kPa) will cause an extended fill
time in the washer and may not properly flush out
the detergent dispenser.
Turn on the water faucets and flush the lines for
approximately two minutes to remove any foreign
material that could clog the screens in the water
mixing valve.
NOTE: When installing in newly constructed or
renovated buildings, it is very important to flush
the lines since build-up may have occurred during
construction.
Connecting Hoses
Remove the two plain rubber washers and two filter
screens from the accessories bag. Install them into
each end of the fill hoses as shown in Figure 3. The
screen must be facing outward.
Screw hose couplings with the filter screens onto the
water faucets until they are finger-tight. Then, using a
pliers, screw approximately 1/4 turn.
Screw hose couplings from other end of hoses onto the
water mixing valve until they are finger-tight. Then,
using a pliers, screw approximately 1/4 turn. Refer to
Figure 4.
IMPORTANT: Do not cross thread or overtighten
couplings. This will cause them to leak.
Turn water on and check for leaks. If leaks are found,
turn off the water, unscrew hoses and reinstall them
until there are no leaks.
IMPORTANT: Turn off water supply whenever
there will be an extended period of non-use.
Under certain conditions, hydrogen gas
may be produced in a hot water system
that has not been used for two weeks or
more. HYDROGEN GAS IS EXPLOSIVE. If
the hot water system has not been used
for such a period and before using the
washer, turn on all hot water faucets and
let the water flow from each for several
minutes. This will release any
accumulated hydrogen gas. THE GAS IS
FLAMMABLE, DO NOT SMOKE OR USE
AN OPEN FLAME DURING THIS TIME.
W029
WARNING
To avoid personal injury, recommended
inlet water temperature should be no
higher than 125°Fahrenheit (51°Celsius).
W709
WARNING

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802749
4
NOTE: Longer fill hoses are available (as optional
equipment at extra cost) if the hoses supplied with
the washer are not long enough for the installation.
Order hoses as follows:
No. 20617 Fill Hose 8 feet (2.44 m)
No. 20618 Fill Hose 10 feet (3.05 m)
IMPORTANT: Hoses and other natural rubber
parts deteriorate after extended use. Hoses may
develop cracks, blisters or material wear from the
temperature and constant high pressure they are
subject to.
All hoses should be checked on a monthly basis for
any visible signs of deterioration. Any hose showing
the signs of deterioration listed above should be
replaced immediately. All hoses should be replaced
every five years.
Step 3: Connect Drain Hose to Drain
Receptacle
Remove the drain hose from its shipping position on
the rear of the washer by unhooking the hose from the
retainer clamp and by removing the shipping tape.
Install the drain hose into the drain receptacle
(standpipe, wall or laundry tub) following the
instructions below.
IMPORTANT: Drain receptacle must be capable of
handling a minimum of 1-1/4 inch (3.2 cm) outside
diameter drain hose.
TLW1976N
1 Water Faucet
2Fill Hose
3Plain Rubber Washer
4Hose Coupling
5Filter Screens
Figure 3
HOT
COLD
3
1
5
2
4
FLW1973N
1 Water Faucets
2Cold Water Connection
3Hot Water Connection
4Fill Hoses
Figure 4
FLW1973N
1
2
3
4

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 5
802749
Standpipe Installation:
Place the drain hose into the standpipe.
Remove the beaded strap from accessories bag and
place around standpipe and drain hose and tighten
strap to hold hose to standpipe. Refer to Figure 5. This
will prevent the drain hose from dislodging from drain
receptacle during use.
Wall Installation:
For installations of this type, the drain hose MUST be
secured to one of the fill hoses using the beaded strap
from accessories bag. Refer to Figure 6.
NOTE: End of drain hose must be below 24 in.
(61 cm).
FLW1959N
1 24 in. to 36 in. (91.44 cm recommended
height)
2Standpipe - 2 in. (5.08 cm) or 1-1/2 in. (4 cm)
3Beaded Strap
Figure 5
FLW1959N
1
2
3
H023I
1 Drain Hose
2Beaded Strap (tape if necessary)
3Fill Hoses
Figure 6
3
1
2

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802749
6
Laundry Tub Installation:
For this type of installation, the drain hose MUST be
secured to the stationary tub to prevent hose from
dislodging during use. Refer to Figure 7. Use the
beaded strap (supplied in accessories bag) to secure
hose.
Step 4: Position and Level the Washer
Position washer so it has sufficient clearance for
installation and servicing.
NOTE: Use of the dispenser drawer or washer door
as a handle in the transportation of the washer may
cause damage to the dispenser or door.
Place washer in position on a solid, sturdy and level
floor. Installing the washer on any type of carpeting,
soft tile, a platform or other weakly supported
structures is not recommended.
For easier access to leveling legs, prop up washer with
a wooden block. Refer to Figure 8.
Place a level on the cabinet top and check if the washer
is level from side to side and front to back.
NOTE: Level must rest on raised portion of top
panel. Refer to Figure 8.
If washer is not level, tilt washer to access the front
and rear leveling legs. Loosen the locknuts and adjust
legs by screwing into or out of washer base.
Make sure that the washer does not rock. When washer
is level and does not rock, tighten locknuts securely
against bottom of washer base. If these locknuts are
not tight, washer will move out of position during
operation.
Do not slide washer across floor once the leveling legs
have been extended. Legs and base could become
damaged.
Place rubber feet (supplied in accessories bag) on all
four leveling legs. Refer to Figure 8.
Verify that washer does not rock.
FLW1961N
1 Drain Hose
2Beaded Strap (tape if necessary)
Figure 7
FL
W
1
2
Washers elevated above floor level must
be anchored to that elevated surface,
base or platform. The material used to
elevate the washer should also be
anchored to the floor to ensure that the
washer will not walk or that the washer
can not be physically pulled, tipped or
slid from its installed position. Failure to
do so may result in conditions which can
produce serious injury, death and/or
property damage.
W306
WARNING
FLW2154N
1 Level
2Wood Block
3Rubber Foot
4Leveling Leg
5Locknut
6Washer Base
Figure 8
FLW2154N
1
5
3
4
6
2

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 7
802749
Step 5: Remove the Shock Sleeves and
Shipping Brace
Remove front access panel by removing the two
screws at the bottom of the panel.
Remove the five bolts and lockwashers from shipping
brace with 9/16 inch wrench and remove brace. Refer
to Figure 9. Four bolts are located on the washer base
and one is holding the brace to the weight. Remove
shock sleeves by pulling on the yellow rope. Refer to
Figure 9.
Make sure all four shock sleeves are removed. Remove
label from front side of front access panel and place on
backside of front access panel for future reference.
Store the shipping materials in the accessories bag.
Save materials for use whenever the unit is moved.
Reinstall front access panel.
Figure 9
IMPORTANT: The shipping brace, bolts,
lockwashers and shock sleeves should be saved and
MUST be reinstalled whenever the unit is moved
more than four feet. Do not lift or transport unit
from front or without shipping materials installed.
Refer to the User’s Guide for proper instructions
on reinstalling the shipping materials.
IMPORTANT: DO NOT tip washer more than
6 inches (152.4 mm) in any direction after shipping
brace has been removed. Shock absorbers may
separate and damage to washer may result. For
leveling purposes, the washer may be tilted a
maximum of 6 inches (152.4 mm) in any direction.
Step 6: Wipe Out Inside of Washer Drum
Before using the washer for the first time, use an all-
purpose cleaner, or a detergent and water solution, and
a damp cloth to remove shipping dust from inside the
drum.
FLW2124N
1Shock Sleeves
2Motor Mount
3Hooked End of Shipping Brace
4Bolts and Lockwashers
FLW2124N
2
1
4
3
FLW2155N
Figure 10

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802749
8
Step 7: (Supply Injection Models Only)
Connect External Supplies to Washer
IMPORTANT: Undiluted chemical dripping can
damage the washer.
1. Remove two nozzles from accessories bag. Use
either the 3/8 inch or 1/4 inch nozzles, depending
on the diameter of the dispenser tubing used.
2. Attach nozzles to rear of machine. Connection
point located on cabinet, above water mixing
valve. Refer to Figure 11.
3. Connect supply hoses to nozzles and secure with
hose clamps (obtain locally). Refer to Figure 11.
NOTE: Hoses can be connected to either nozzle.
4. Refer to supply injection system instructions and
label inside washer junction box cover
(Figure 12) for electrical connection.
Do not attempt to make supply injection electrical
connections to points other than those provided
specifically for that purpose by the factory.
5. Refer to supply injection system instructions for
details on operation.
A junction box on the rear panel houses a terminal
strip which furnishes supply output signals for the
supply injection pumps. Refer to Figure 12 for the
injection interface label.
Supply Injection System
Number of liquid supply connections
(1–Detergent and 2–Softener)
2
Liquid supply connection size,
in. (mm)
3/8 (9.52)
or
1/4 (6.35)
Wear eye and hand protection when
handling chemicals; always avoid direct
contact with raw chemicals. Read the
manufacturer’s directions for accidental
contact before handling chemicals. Ensure
an eye-rinse facility and an emergency
shower are within easy reach. Check at
regular intervals for chemical leaks.
SW016
WARNING
FLW2162N
1Injection Point
2Nozzle
3Supply Dispenser Pump Outlet
Figure 11
FLW2028N
Figure 12
2
1
3
DETERGENT
DISPENSER
CONNECTION
SOFTENER
DISPENSER
CONNECTION
SOFTENER
RELAY
DETERGENT
RELAY
CHEMICAL INJECTION
ELECTRICAL INTERFACE
NO CONNECTION
TERMINAL
BLOCK
YELLOW
YELLOW/BLACK
RED
RED/BLACK
801653R1
NOTE: Normally Open Contacts.
Contacts Close to Start Chemical Injection.
Maximum Load Connection per Contact:
1A @ 120VAC/240VAC

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9
802749
These terminals may be used to provide signals to the
supply injection system but must not be used to
provide power to the actual pump.
Any injection system pump which requires
110 VAC must be powered by a separate external
power source.
Control Function Test
The washer should be cleaned after the installation is
complete. A function test should then be executed on
the unloaded machine:
1. Check the power supply for such characteristics
as correct voltage, phase, and cycles to be certain
they are correct for the washer.
2. Open manual shut-off valves to the washer.
3. Apply power to the washer.
Step 8: Plug in the Washer
Washer requires 120 Volt, 60 Hertz electrical supply
and comes equipped with a 3-prong grounding plug.
Refer to serial plate for specific electrical
requirements.
When plugging in the washer:
•DO NOT overload circuits.
•DO NOT use an extension cord.
•DO NOT use an adapter.
•DO NOT operate both a washer and gas dryer on
the same circuit. Use separately fused 15 Amp
circuits.
The washer is designed to be operated on a separate
branch, polarized, three-wire, effectively grounded,
120 Volt, 60 Hertz, AC (alternating current) circuit
protected by a 15 Amp fuse, equivalent fusetron or
circuit breaker.
The three-prong grounding plug on the power cord
should be plugged directly into a polarized three-slot
effectively grounded receptacle rated 110/120 Volts
AC (alternating current) 15 Amps. Refer to Figure 13
to determine correct polarity of the wall receptacle.
DRY2022N
1 L1
2Ground
3Neutral Side
4Round Grounding Prong
5Neutral
Figure 13
1
2
3
45
Standard 120 Volt, 60 Hertz
3-Wire Effectively
Grounded Circuit
0 V.A.C.
120±12
V.A.C.
120±12
V.A.C.
To reduce the risk of fire, electric shock or
personal injury, all wiring and grounding
MUST conform with the latest edition of
the National Electrical Code, ANSI/NFPA
70, and such local regulations as might
apply. It is the customer’s responsibility
to have the wiring, fuses and circuit
breakers installed by a qualified
electrician to make sure adequate
electrical power is available to the washer.
WARNING
W518
To reduce the risk of an electric shock or
fire, DO NOT use an extension cord or an
adapter to connect the washer to the
electric power source.
W082
WARNING

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 802749
10
Grounding Information
The washer must be grounded. In the event of
malfunction or breakdown, grounding will reduce the
risk of electric shock by providing a path of least
resistance for electric current.
The washer is equipped with a cord having an
equipment-grounding conductor and a 3-prong
grounding plug. The plug must be plugged into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided with the washer - if it
will not fit the outlet, have a proper outlet installed by
a qualified electrician.
NOTE: Have a qualified electrician check the
polarity of the wall receptacle. If a voltage reading
is measured other than that in Figure 13, the
qualified electrician should correct the problem.
NOTE: The wiring diagram is located behind the
control panel, inside the control cabinet.
Step 9: Check Installation
Refer to Installer Checklist on the back cover of this
manual and make sure that washer is installed
correctly.
Run washer through one complete cycle to make sure
it is operating properly.
Improper connection of the equipment-
grounding conductor can result in a risk
of electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the washer is
properly grounded.
W216
WARNING
This unit is equipped with a three-prong
(grounding) plug for your protection
against shock hazard and should be
plugged directly into a properly grounded
three-prong receptacle. Do not cut or
remove the grounding prong from this
plug.
W213
WARNING

Installer Checklist
Fast Track for Installing the Washer
(Refer to the manual for more detailed information)
• Position Washer Near
Installation Area.
1
CHECK
• Connect Fill
Hoses.
FLW2054N
COLD
HOT
2
CHECK
Filter
Screens Cold Valve
Connection
Plain Washers
Hot Valve Connection
FLW2054N
• Connect Drain
Hose to Drain
Receptacle.
3
CHECK
FLW1959N
FLW1959N
• Position and
Level the Washer.
4
CHECK
FLW2154N
FLW2154N
• Remove the Shock Sleeves
and Shipping Brace.
5
CHECK
FLW2124N
FLW2124N
FLW2155N
• Wipe Out Inside of
Washer Drum
6
CHECK FLW2155N
• Connect External
Supplies to
Washer
7
CHECK
(Supply Injection Models Only)
FLW2162N
FLW2162N
D254I
• Plug in the Washer.
8
CHECK D254I