Alliance Laundry Systems HA1000 Assembly instructions

www.comlaundry.com Part No. 24163R6
March 2005
W194P
Service
Automatic
Washers
Refer to Page 5 for Model Numbers

24163 1
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Table of Contents
Section 1 – Safety Information
Locating an Authorized Servicer ............................4
Section 2 – Introduction
Model Identification ................................................5
Customer Service ....................................................5
Nameplate Location ................................................5
Section 3 – Troubleshooting
1. No Hot Water ...................................................7
2. No Cold Water .................................................7
3. No Warm Water ...............................................8
4. Water Fill Does Not Stop At Proper Level ......8
5. Timer Does Not Advance ................................8
6. No Agitation .....................................................9
7. Constant Agitation ...........................................9
8. Slow Spin or No Spin ....................................10
9. Constant Spin .................................................10
10. Drive Motor Overload Protector Cycles
Repeatedly ......................................................10
11. Outer Tub Does Not Empty ...........................11
12. Excessive Vibration .......................................11
13. Water Leaking From Outer Tub .....................11
Section 4 – Grounding
14. Power Cord To Control Hood ........................13
15. Control Hood To Bottom Flange Of Control
Panel ...............................................................13
16. Main Wire Harness To Top Rear Flange Of
Cabinet ...........................................................14
17. Motor To Motor Mounting Bracket, To Base 14
Section 5 – Service Procedures
18. Control Panel ..................................................15
19. Timer ..............................................................16
20. Temperature or Speed (Action) Switch .........17
21. Pressure Switch ..............................................17
22. Drain Hose Elbow ..........................................18
23. Loading Door .................................................18
24. Agitator Post Assembly .................................18
25. Agitator Drive Shaft .......................................20
26. Front Panel .....................................................20
27. Pump Belt .......................................................20
28. Drive Belt .......................................................21
29. Motor And Mounting Bracket ........................23
30. Idler Lever and Pulley ....................................26
31. Motor Drive Pulley or Pump Pulley ..............26
32. Motor Switch ..................................................26
33. Pump Assembly .............................................26
34. Cabinet Top Assembly ...................................27
35. Door and Out-of-Balance Switch and Bracket
Assembly ........................................................28
36. Mixing Valve Assembly ................................29
37. Washtub and Lint Filter .................................29
38. Water Seal Assembly .....................................31
39. Outer Tub .......................................................34
40. Drive Pulley And Helix .................................36
41. Brake Assembly .............................................37
42. Lower Bearing Housing .................................38
43. Transmission Assembly .................................40
44. Balance Ring ..................................................45
45. Upper Bearing Assembly ...............................46
Section 6 – Adjustments
46. Timer Knob Indicator ....................................47
47. Leveling Legs .................................................47
48. Pressure Switch ..............................................48
49. Belt – Agitate And Spin .................................48
50. Belt (Pump) ....................................................48
51. Out-Of-Balance Switch Trigger .....................49
Section 7 – Test Procedures
Section 8 – Cycle Sequence Charts
Timer No. 27694 Cycle Sequence
(Two Cycle–Mallory) ...........................................53
Timer No. 28918 Cycle Sequence
(Two Cycle) ..........................................................54
Timer No. 28093 Cycle Sequence
(Three Cycle – Mallory) .......................................55
Timer No. 28917 Cycle Sequence
(Three Cycle) ........................................................56
Timer No. 29966 Cycle Sequence
(Three Cycle) ........................................................57
Timer No. 27693 Cycle Sequence
(Four Cycle – Mallory) .........................................58
Timer No. 28919 Cycle Sequence
(Four Cycle) ..........................................................59
Section 9 – Internal Wiring of Washer Motor
Switch .....................................................................61

224163
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Notes

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© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 1
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,”
“WARNING,” and “DANGER”) followed by specific instructions. These precautions are intended for the personal
safety of the operator, user, servicer and those maintaining the machine.
aDANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
aWARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
aCAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property
damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
• Failure to install, maintain and/or operate this product according to the manufacturer’s
instructions may result in conditions which can produce serious injury, death and/or property
damage.
• Do not repair or replace any part of the product or attempt any servicing unless specifically
recommended or published in this Service Manual and unless you understand and have the
skills to carry out the servicing.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the product is properly grounded and to reduce the risk of fire,
electric shock, serious injury or death.
W006R2
WARNING

424163
Section 1
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to
cover all possible conditions and situations that may occur. Common sense, caution and care must be
exercised when installing, maintaining or operating the washer.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do
not understand.
Locating an Authorized Servicer
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper
service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is
required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized
technician and using authorized factory parts.
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you or the inexperienced person making such
repairs to the risk of serious injury, electrical shock or death.
W007
WARNING
If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W008
WARNING

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© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 2
Introduction
Model Identification
Information in this manual is applicable to these washer models:
Customer Service
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at [phone]
for the name and address of the nearest authorized
parts distributor.
For technical assistance, call [phone].
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers. Model and serial
numbers are located on nameplate(s) as shown.
HA1000 HA4010 HA4211 HA4510 HA5590
HA1000-3059 HA4010-1088 HA4211-2200 HA4511 HA5591
HA2010 HA4010-2200 HA4260 HA4511-3050 HA6000
HA2300 HA4010-3059 HA4261 HA4511-3062 HA6001
HA2410 HA4011 HA4290 HA4520 HA6420
HA2411 HA4011-1088 HA4291 HA4521 HA6421
HA2620 HA4011-2200 HA4340 HA4590 HA6450
HA2621 HA4011-3059 HA4341 HA4591 HA6452
HA3000 HA4020 HA4370 HA5000 HA6470
HA3001 HA4021 HA4371 HA5001 HA6471
HA4000 HA4210 HA4500 HA5320 HA7000
HA4001 HA4210-2200 HA4501 HA5321 HA7001
HA7221
Nameplate

624163
Section 2 Introduction
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Notes

24163 7
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
WARNING
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3
Troubleshooting
IMPORTANT: Refer to appropriate wiring diagram for aid in testing washer components.
1. NO HOT WATER
2. NO COLD WATER
POSSIBLE CAUSE TO CORRECT
Hot water supply valve is closed. Open valve.
Water supply is cold. Check water heater.
Kinked hot water inlet hose. Straighten or replace hose.
Clogged mixing valve screen, or screen in outer end of
inlet hose nearest water supply valve. Disconnect hot water inlet hose, and clean or replace screen.
Inoperative hot water mixing valve solenoid. Test solenoid and replace if inoperative.
Inoperative timer. Test timer and replace if inoperative.
Inoperative temperature switch. Test switch and replace if inoperative.
Inoperative pressure switch. Test switch and replace if inoperative.
Clogged pressure hose. Remove and clean hose.
Broken, loose or incorrect wiring. Refer to appropriate wiring diagram.
POSSIBLE CAUSE TO CORRECT
Cold water supply valve is closed. Open valve.
Kinked cold water inlet hose. Straighten or replace hose.
Clogged mixing valve screen, or screen in outer end of
inlet hose nearest water supply valve. Disconnect cold water inlet hose, and clean or replace screen.
Inoperative cold water mixing valve solenoid. Test solenoid and replace if inoperative.
Inoperative timer. Test timer and replace if inoperative.
Inoperative temperature switch. Test switch and replace if inoperative.
Inoperative pressure switch. Test switch and replace if inoperative.
Clogged pressure hose. Remove and clean hose.
Broken, loose or incorrect wiring. Refer to appropriate wiring diagram.

824163
Section 3 Troubleshooting
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
WARNING
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
3. NO WARM WATER
4. WATER FILL DOES NOT STOP AT PROPER LEVEL
5. TIMER DOES NOT ADVANCE
POSSIBLE CAUSE TO CORRECT
No hot water. Refer to Paragraph 1.
No cold water. Refer to Paragraph 2.
POSSIBLE CAUSE TO CORRECT
Inoperative pressure switch. Test switch and replace if inoperative.
Air leak in pressure hose. Replace hose.
Sediment on or under mixing valve diaphragm,
defective diaphragm, or armature binding in armature
guide.
Disassemble and clean mixing valve. Replace
deteriorated or not easily cleaned components. Refer to
parts manual for assembly sequence of valve.
Broken, weak or missing mixing valve armature spring. Disassemble valve and replace spring. Refer to parts
manual for assembly sequence of valve.
A siphoning action started in washer will cause water to
be siphoned from the washer during the cycle due to the
end of the drain hose being lower than cabinet top of
washer.
Install No. 562P3 Siphon Break Kit.
Water in pressure hose. Blow air through hose to remove water.
Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.
POSSIBLE CAUSE TO CORRECT
Timer is designed to pause during fill periods. Allow completion of fill period.
Inoperative timer. Test timer, and replace if inoperative.
Timer in "OFF" position of SOAK CYCLE. Manually advance timer to SPIN.
Loading door is open. Close loading door.
Washer will not fill. Timer pauses until pressure switch is satisfied.
Timer motor lead wire off timer terminal. Refer to appropriate wiring diagram and reattach wire.
Broken, loose or incorrect wiring. Refer to appropriate wiring diagram.