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Alto-Shaam Hot Carving Shelf 100-HSL/BCS-2S Instruction manual

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#802/1 • 06/07
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P. O . B o x 4 5 0 • M e n o m o n e e F a l l , W i c o n i n 5 3 0 5 2 - 0 4 5 0 U S A
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FA : 262.251.7067 • 800.329.8744 U.S.A.ONLY
WEBSITE: www.alto-shaam.com
PRINTED IN U.S.A.
®
H t C a r v i n g S h e l f
E l e c t r i c
M dels:
100-HSL/BCS-2
100-HSL/BCS-2S
• INSTALLATION
• OPERATION
• MAINTENANCE
#802/ 1 Operation & Care Manual • 1.
D E L I V E RY
This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only
the highest quality unit is provided. Upon
receipt, check for any possible shipping
damage and report it at once to the delivering
carrier. See Transportation Damage and
Claims section located in this manual.
This appliance, complete with unattached
items and accessories, may have been
delivered in one or more packages. Check to
ensure that all standard items and options
have been received with each model as
ordered.
Save all the information and instructions
packed with the appliance. Complete and
return the warranty card to the factory as soon
as possible to assure prompt service in the
event of a warranty parts and labor claim.
This manual must be read and understood
by all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions
concerning installation, operation, or
maintenance.
NOTE: All claims for warranty must include
the full model number and serial
number of the unit.
U N PA C K I N G
1. Carefully remove the
appliance from the
carton or crate.
NOTE: Do not discard the
carton and other
packaging
material until you
have inspected
the unit for
hidden damage
and tested it for proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this
appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the
owner or manager of the business or to the
person responsible for training operators.
Additional manuals are available from the
Alto-Shaam service department.
3. Remove all protective plastic film,
packaging materials, and accessories from
the appliance before connecting electrical
power. Store any accessories in a
convenient place for future use.
®
®
®
#802/ 1 Operation & Care Manual • 2.
SAFETY PROCEDURES
AND PRECAUTIONS
nowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
Used to indicate the
presence of a hazard that
will cause severe personal
injury, death, or substantial
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can cause personal injury,
possible death, or major
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can or will cause minor or
moderate personal injury
or property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can or will cause minor
personal injury, property
damage, or a potential
unsafe practice if the
warning included with this
symbol is ignored.
Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this
appliance is authorized or recommended.
2. This appliance is intended for use in
commercial establishments where all
operators are familiar with the purpose,
limitations, and associated hazards of this
appliance. Operating instructions and
warnings must be read and understood by
all operators and users.
3. Any troubleshooting guides, component
views, and parts lists included in this manual
are for general reference only and are intended
for use by qualified technical personnel.
4. This manual should be considered a
permanent part of this appliance. This
manual and all supplied instructions,
diagrams, schematics, parts lists, notices,
and labels must remain with the appliance
if the item is sold or moved to another
location.
NOTE:
#802/ 1 Operation & Care Manual • 3.
The carving shelf, complete with unattached
items and accessories should be checked to ensure
all the following items have been received as
standard with each unit.
4: 1" (25mm) Legs
4: Nylon Screws
1: Cutting Board
2: Lamps
4: Sneeze Guard Mounting Screws
(some models)
Alto-Shaam hot carving shelves are designed
for the purpose of maintaining hot food at a
temperature for safe consumption. The unit must
be installed on a level surface in a location that will
permit the equipment to function for its intended
purpose and allow adequate access for proper
cleaning and maintenance.
The carving shelf must not be installed in any
area where it will be affected by steam, grease,
dripping water, high temperatures, or any other
severely adverse conditions.
1. WHEN THE UNIT IS EQUIPPED WITH A
SNEEZE GUARD:
Refer to the Service Views located in this
manual. Swing the sneeze guard up to the
proper position and secure each side with the
two (2) additional screws provided. Tighten
all four (4) screws to mount the sneeze guard
securely.
2. The hot carving shelf is designed to be
mounted directly on top of a Halo Heat
cook/hold oven or holding cabinet. The shelf
can also be used as a free-standing unit
without the Halo Heat cabinet.
A. CABINET MOUNTED SHELVES:
Install the four (4) nylon screws in the leg
mounting holes to protect the top surface of
the cabinet and to provide a more stable
placement between the shelf and the
cabinet. Do not install the 1" (25mm)
equipment legs. Place the carvery on top
of the cabinet.
B. FREE STANDING SHELVES:
Install the 1" (25mm) legs before operating
the shelf. Failure to install the 1" legs prior
to heating the shelf could result in damage
to the surface on which the shelf is placed,
may pose a potential fire hazard, and
nullifies the validity of the UL listing mark.
3. Level the appliance from side-to-side and
back-to-back with the use of a spirit level.
I N S T A L L A T I O N
S I T E I N S TA L L AT I O N
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
NET WEIGHT
40 lbs with sneeze guard 45 lbs.
(18 kg) (20 kg)
#802/ 1 Operation & Care Manual • 4.
26-1/8"
(664mm)
28-1/8" (714mm)
1"
(25mm)
1"
(25mm)
1" (25mm)
FOR LEGS
100-HSL/BCS-2
100-HSL/BCS-2S
1
24-1/4" (616mm)
3" (76mm)
38" (965mm)
maximum
28-7/8" (733mm)
1-1/4" (32mm)
FOR CONTROLS
1
I N S T A L L A T I O N
Options and Accessories
Carving Holder
PrimeRib ..............................................................................HL-2635
SteamshiporCafeteriaRound................................................................4459
Cutting Board, with gravy lane, 18" x 24" x 1/2" (457mm x 610mm x 13mm) . . . . . . . . . . . . . . . . . . . . .BA-2054
Exterior Dimensions
S I T E I N S TA L L AT I O N
#802/ 1 Operation & Care Manual • 5.
1. An identification tag is permanently mounted
on the unit.
2. If necessary, a proper receptacle or permanent
wiring for this unit must be installed by a
licensed electrician in accordance with
applicable local electrical codes.
3. Plug the unit into a properly grounded
receptacle ONLY, positioning the unit so the
power supply cord is easily accessible in case
of an emergency. Arcing will occur when
connecting or disconnecting the unit unless
all controls are in the OFF position.
230V:
To prevent an electrical shock hazard between
the appliance and other appliances or metal
parts in close vicinity, an equalization-bonding
stud is provided. An equalization bonding lead
must be connected to this stud and the other
appliances / metal parts to provide sufficient
protection against potential difference. The
terminal is marked with the following symbol.
NOTE: The appliance must be connected to an
electrical circuit that is protected by an
external GFCI outlet.
I N S T A L L A T I O N
ELECTRICAL CONNECTION
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code
ANSI/NFPA No. 70. In Canada, all
electrical connections are to be made
inaccordance with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.
ELECTRICAL
VOLTAGE PHASE CYCLE/H AMPS kW
125 1 50/60 8.0 1.0
230 1 50/60 4.5 1.0
NEMA 5-15P
15A 125V PLUG
CEE 7/7
220-233V PLUG
#802/ 1 Operation & Care Manual • 6.
This appliance is intended for use in commercial
establishments by qualified personnel who are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
BEFORE INITIAL USE:
Clean the metal surface exterior of the appliance
with a clean, damp cloth and mild soap solution.
Rinse carefully.
NOTE:
Clean the acrylic sneeze guard with soap or
mild detergent and water. Dry with a clean,
damp chamois. Grease and oil may be removed
with naphtha or hexane. Do not use commercial
or household cleaners containing ammonia.
To avoid scratching, do not use dry cloths or
scouring compounds.
1. Turn power switch ON.
2. Turn lamp switch ON.
3. The base of the shelf is equipped with a
thermostat indicating a range of 1 through 10.
Set the dial at 8 to preheat the shelf. When the
indicator light goes out, the unit is preheated.
4. The product must be at the proper internal
temperature before transferring to the carving
shelf. Use a meat thermometer to check the
internal temperature of the product being held.
Adjust the thermostat on the shelf to give the
best overall setting based on the internal
product temperature.
5. The proper temperature range for the products
being held will depend on the type and
quantity of product. When holding food for
prolonged periods, it is advisable to
periodically check the internal temperature of
each item with a food thermometer to assure
maintenance of the proper temperature range
of 140° to 160°F (60° to 71°C). Read this
manual for additional information on safe
internal product temperatures, general holding
guidelines, and sanitation procedures.
➤Use hand protection when
handling hot items.
➤DO NOT use knives or utensils
on the hot shelf surface.
A cutting board is supplied.
O P E R A T I N G
U S E R S A F E T Y I N F O R M AT I O N S TA RT- U P O P E R AT I O N
HEATING CHARACTERISTICS
The shelf is equipped with a special, low-heat-
density, heating cable. Through the Halo Heat
concept, the heating cable is mounted against the
top surface of the shelf to provide an evenly
applied heat source, controlled by a
thermostat.Through even heat application, the
quality of a food product is maintained up to as
much as several hours.
PR O D U C T C A PA C I T Y
70 lbs (31.7 kg) MAX.
(LARGE STEAMSHIP ROUND)
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
#802/ 1 Operation & Care Manual • 7.
Chefs, cooks and other specialized food service
personnel employ varied methods of cooking.
Proper holding temperatures for a specific food
product must be based on the moisture content
of the product, product density, volume, and
proper serving temperatures. Safe holding
temperatures must also be correlated with
palatability in determining the length of
holding time for a specific product.
Halo Heat maintains the maximum amount of
product moisture content without the addition
of water, water vapor, or steam. Maintaining
maximum natural product moisture preserves
the natural flavor of the product and provides
a more genuine taste. In addition to product
moisture retention, the gentle properties of
Halo Heat maintain a consistent temperature
throughout the cabinet without the necessity of
a heat distribution fan, thereby preventing
further moisture loss due to evaporation or
dehydration.
When product is removed from a high
temperature cooking environment for
immediate transfer into equipment with the
lower temperature required for hot food
holding, condensation can form on the outside
of the product and on the inside of plastic
containers used in self-service applications.
Allowing the product to release the initial
steam and heat produced by high temperature
cooking can alleviate this condition. To
preserve the safety and quality of freshly
cooked foods however, a maximum of 1 to 2
minutes must be the only time period allowed
for the initial heat to be released from the
product.
This unit is equipped with a thermostat control
between 60° and 200°F (16° and 93°C). If the
unit is equipped with vents, close the vents for
moist holding and open the vents for crisp
holding. Use a metal-stemmed thermometer to
measure the internal temperature of the product
being held. Adjust the thermostat setting to
achieve the best overall setting based on internal
product temperature.
H O L D I N G T E M P E R AT U R E R A N G E
MEAT FAHRENHEIT CELSIUS
BEEF ROAST — Rare 140°F 60°C
BEEF ROAST — Med/Well Done 160°F 71°C
BEEF BRIS ET 160° — 175°F 71° — 79°C
CORN BEEF 160° — 175°F 71° — 79°C
PASTRAMI 160° — 175°F 71° — 79°C
PRIME RIB — Rare 140°F 60°C
STEA S — Broiled/Fried 140° — 160°F 60° — 71°C
RIBS — Beef or Pork 160°F 71°C
VEAL 160° — 175°F 71° — 79°C
HAM 160° — 175°F 71° — 79°C
POR 160° — 175°F 71° — 79°C
LAMB 160° — 175°F 71° — 79°C
POULTRY
CHIC EN — Fried/Baked 160° — 175°F 71° — 79°C
DUC 160° — 175°F 71° — 79°C
TUR EY 160° — 175°F 71° — 79°C
GENERAL 160° — 175°F 71° — 79°C
FISH/ SEAFOOD
FISH — Baked/Fried 160° — 175°F 71° — 79°C
LOBSTER 160° — 175°F 71° — 79°C
SHRIMP — Fried 160° — 175°F 71° — 79°C
BAKED GOODS
BREADS/ROLLS 120° — 140°F 49° — 60°C
MISCELLANEOUS
CASSEROLES 160° — 175°F 71° — 79°C
DOUGH — Proofing 80° — 100°F 27° — 38°C
EGGS —Fried 150° — 160°F 66° — 71°C
FROZEN ENTREES 160° — 175°F 71° — 79°C
HORS D'OEUVRES 160° — 180°F 71° — 82°C
PASTA 160° — 180°F 71° — 82°C
PIZZA 160° — 180°F 71° — 82°C
POTATOES 180°F 82°C
PLATED MEALS 180°F 82°C
SAUCES 140° — 200°F 60° — 93°C
SOUP 140° — 200°F 60° — 93°C
VEGETABLES 160° — 175°F 71° — 79°C
The holding temperatures listed are suggested guidelines only.
GENERAL HOLDING GUIDELINES
O P E R A T I N G
#802/ 1 Operation & Care Manual • 8.
C A R E A N D C L E A N I N G
PROTECTING STAINLESS STEEL SURFACES
It is important to guard against
corrosion in the care of
stainless steel surfaces.
Harsh, corrosive, or
inappropriate chemicals can
completely destroy the
protective surface layer of stainless steel. Abrasive
pads, steel wool, or metal implements will abrade
surfaces causing damage to this protective coating
and will eventually result in areas of corrosion.
Even water, particularly hard water that contains
high to moderate concentrations of chloride, will
cause oxidation and pitting that result in rust and
corrosion. In addition, many acidic foods spilled
and left to remain on metal surfaces are
contributing factors that will corrode surfaces.
Proper cleaning agents, materials, and
methods are vital to maintaining the appearance
and life of this appliance. Spilled foods should be
removed and the area wiped as soon as possible
but at the very least, a minimum of once a day.
Always thoroughly rinse surfaces after using a
cleaning agent and wipe standing water as quickly
as possible after rinsing.
CLEANING AGENTS
Use non-abrasive cleaning products designed for use
on stainless steel surfaces. Cleaning agents must be
chloride-free compounds and must not contain
quaternary salts. Never use hydrochloric acid
(muriatic acid) on stainless steel surfaces. Always use
the proper cleaning agent at the manufacturer's
recommended strength. Contact your local cleaning
supplier for product recommendations.
CLEANING MATERIALS
The cleaning function can usually be accomplished
with the proper cleaning agent and a soft, clean
cloth. When more aggressive methods must be
employed, use a non-abrasive scouring pad on
difficult areas and make certain to scrub with the
visible grain of surface metal to avoid surface
scratches. Never use wire brushes, metal scouring
pads, or scrapers to remove food residue.
CLEANING AND PREVENTIVE MAINTENANCE
#802/ 1 Operation & Care Manual • 9.
The cleanliness and appearance of this
equipment will contribute
considerably to operating
efficiency and savory,
appetizing food. Good
equipment that is kept
clean works better and lasts
longer.
CLEAN THE CARVING SHELF
AFTER EACH USE:
1. Disconnect the shelf from the power source.
2. Remove cutting board after each use. Clean
and sanitize separately following applicable
state or local health sanitation ordinances.
Air dry the board on a clean, flat surface to
prevent board from warping. If the board
becomes warped, heating will restore
flexibility to facilitate flattening. Warped
boards may be heated on the carving shelf
surface, in a preheated Combitherm
combination oven/steamer for 10 minutes on
the steam program, or in a preheated Halo
Heat cook and hold oven for 15 minutes at
250°F (121°C).
3. Clean metal surface with
mild soap solutions only.
DO NOT clean with lye or
alkaline based cleaners or
any abrasive cleaners.
Rinse carefully with a
clean sponge and water to
remove all soap or
detergent residue.
4. DO NOT use knives or utensils on the hot
shelf surface. A cutting board is supplied.
5. Clean the acrylic sneeze guard with soap or
mild detergent and water. Dry with a clean,
damp chamois. Grease and oil may be
removed with naphtha or hexane.
NOTE: Do not use commercial or household
cleaners containing ammonia on
the sneeze guard. To avoid
scratching, do not use dry cloths or
scouring compounds.
AT NO TIME SHOULD THE INTERIOR 
OR EXTERIOR BE STEAM CLEANED, 
HOSED DOWN, OR FLOODED WITH 
WATER OR LIQUID SOLUTION OF 
ANY KIND. 
DO NOT USE WATER JET TO CLEAN.
SEVERE DAMAGE OR ELECTRICAL 
HAZARD COULD RESULT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED.

W A R N I N G
W a r r a n t y d o e s n o t
a p p l y i f t h e c a r v i n g
s h e l f i s f l o o d e d o r
i m m e r s e d i n w a t e r .
C A R E A N D C L E A N I N G